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G.T.Power E6D User manual

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Operating Manual of the charger E6D
Manual of the charger E6D
Microprocessor controlled high-performance rapid
charger/discharger for NiCd/NiMH/Lithium/Pb batteries. Dual
input power (50W/AC, 90W/DC), temperature sensor and
integrated Lithium battery balancer
Charger current: 0.1-6 A Discharger current: 0.1- 1 A
LiPo/LiFe/Lilo: 1 - 6 series NiCd/NiMH: 1 - 15 cells
Pb( Lead-acid): 2 - 22 V
Contents
1. Special features -------------------------------------------------------------- 1
2. Exterior of the charger ----------------------------------------------------- 2
3. Warnings and safety notes ----------------------------------------------- 3
4. Program flow chart ---------------------------------------------------------- 5
5. The first display ------------------------------------------------------------ 6
6. Initial parameter set up --------------------------------------------------- 6
7. Lithium battery ( Lilo/LiPo/LiFe) program ----------------------------- 8
7.1 Parameter set-up for Lithium battery(Lilo/LiPo/LiFe) –---------------------------------------- 8
7.2 Select program and start the process ----------------------------------------------------------- 10
8. NiMH/NiCd battery program -------------------------------------------- 11
8.1 Parameter set-up for NiCd/NiMH battery ------------------------------------------------------- 11
8.2 Select program and start the process ----------------------------------------------------------- 13
9. Pb (Lead-acid) battery program --------------------------------------- 14
9.1 Parameter set-up for Pb battery ------------------------------------------------------------------ 14
9.2 Select program and start the process ----------------------------------------------------------- 15
10. Screen displays during process -------------------------------------- 15
11. Review the date after finishing the progress —------------------- 16
12. Warning and error messages ----------------------------------------- 17
13. Battery status view ---------------------------------------------------- 19
14. Glossary of terms ------------------------------------------------------- 19
15. Specifications ------------------------------------------------------------ 20
16. Warranty and service --------------------------------------------------- 20
Manual of the charger E6D
1
Operating software
The operating program in this charger is executed with mutual links and communications
with every component to prevent any possible error, so it introduces the maximum safety.
Especially, the charging algorithm is so multifarious that you can select the best program
to suit your requirement. And E6D has a large LCD for showing various information
including charge/discharge graphs during the process.
Dual input power
E6D employs the circuit that can be operated at AC(Alternating Current) or DC( Direct
Current) input power. For AC input, the charger contains a AC-DC switching power
supplier inside, which has maximum output power of 50 watts for charging. But in DC
input, the charger's maximum output power of 90W. The charger can charge up to 15 cells
of NiCd/NiMH and 6 series of Lithium batteries. There may be the limit of feeding current
to a higher voltage of battery by chargers wattage.
Maximum safety
Delta-peak sensitivity: The automatic charge termination program works on the principle of
the Delta-peak voltage detection.(NiCd/NiMH)
Auto-charge current limit: When charging NiCd or NiMH at “AUTO” current mode, you can
set the upper limit of charge current to avoid from feeding high current to the battery. This
is very useful when charging the low impedance and small capacity NiMH battery in
“AUTO” model.
Capacity limit: The charging capacity always calculated by multiple of the charging current
and time. If the charging capacity exceeds the limit the process will be terminated
automatically when you set the maximum value.
Temperature limit: The temperature of the battery on charging or discharging will be raised
by its internal chemical reaction. If you set the limit of temperature the process will be
expired forcibly when the limit has been reached.
Processing time limit: You can also restrain the maximum processing time to prevent any
possible defect.
Cyclic charging /discharging for NiMH/NiCd battery
Perform 1 to 10 cycles of charge >discharge or discharge> charge continually for battery
refreshing and balancing.
1. Special features
Manual of the charger E6D
- “up” and “Down” buttons
Navigate the cursor through the main menus vertically, and scroll the program set-up
screen.
- “DEC” and “INC” buttons
Decrease or increase the parameter value or enter the program mode. And also, they
navigate the cursor through the main menu horizontally.
- “START/ENTER” button
Commence the program by pressing this button at the program set-up screen.
Confirms the message.
- “STOP/ESC” button
Suspend the program by pressing this button during the program is running.
Deletes the error message. Returns to the previous screen.
- Temperature sensor port
Connect the temperature sensor to this port to monitor the battery temperature.
- Never leave the charge unsupervised when it is connected to its power supply. If any
malfunction is observed, terminate the process immediately and refer to the operating
instructions.
- Keep away the unit from dust, damp, rain, heat direct sunshine and vibration. Do not drop it.
2. Exterior of the charger
Input (11-18V DC)
Power cable
AC Input power
(AC 100~240V,50/60Hz)
LCD screen
128x64 dot matrix
Cooling Fan
Balance port
Temperature
sensor port
STOP/ESC
buttons
UP/DOWN
buttons
DEC/INC
buttons
OUTPUT
START/ENTER
buttons
Manual of the charger E6D
2
- The circuit of the unit is designed to be powered by a 11-18V DC power supply, or 100-
240V AC power selectively.
- The charger and the battery to charge or discharge should be set up on a head-resistant,
non-inflammable and non-conductive surface. Never place them on a car seat, carpet or
similar. Keep all the inflammable volatile materials well away from operating area.
- Be sure to understand the information of the battery to be charged or discharged
accurately. If the program is set up incorrectly the battery can severely be damaged.
Especially Lithium battery can cause a fire or an explosion by over-charging.
NiCd/NiMH voltage level: 1.2V/cell
allowable fast charge current:1C-2C depends on the performance of cell
discharger voltage cut off level: 0.85V/cell(NiCd),1.0V/cell(NiMH)
Lilo voltage level:3.6V/cell
max. charge voltage :4.1V/cell
allowable fast charge current: 1C or less
min. discharge voltage cut off level: 2.5V/cell or higher
LiPo voltage level: 3.7V/cell
max. charge voltage:4.2V/cell
allowable fast charge current: 1C or less
discharge voltage cut off level: 3.0 V/cell or higher
LiFe voltage level: 3.3V/cell
max. charge voltage:3.6V/cell
allowable fast charge current: 4C or less (e.g. A123M1)
discharge voltage cut off level: 2.0 V/cell or higher
Pb(Lead-acid) voltage level: 2.0V/cell max. charge voltage:2.46V/cell
allowable fast charge current: 0.4C or less
Discharge voltage cut off level: 1.75 V/cell or higher
- To avoid short-circuits between the charge lead, always connect the charge cable on the
unit first and only then to the battery to be charged or discharged. Reverse the sequence
when disconnecting.
3. Warnings and safety notes
Manual of the charger E6D
3
There batteries need to adopt different
charge technique which is termed constant
current(CC) and constant voltage(CV)
method. As the process starts, the CC
phase will be committed first, in which the
charging current is maintained at a constant
level until the battery reaches their final
charge voltage. And then, the CV phase will
be initiated, in which the voltage is
maintained at a constant level. At this point
the battery already has been charged
about 80-90% full. The charging current
will start to decrease until it reached its
1/10 of starting amount. When the
charging current reached 1/10 of initial
amount, the charger will stop the charging
process. The battery is virtually fully
charged at this point.
CC/CV charging process for Lixx and Pb(Lead-acid)
V/A/Ah
Volt
Amps
CC
(Constant Current)
Time
approx.
80~90%
Ah approx.
98%
CV
(Constant Voltage)
Manual of the charger E6D
- Do not attempt to charge or discharge the following types of battery.
Battery pack, which consists of different types of cell (including different manufacturers).
Battery, which is already fully charged or just slightly discharged.
Non-rechargeable batteries (Explosion hazard).
Batteries that require a different charge technique from NiCd, NiMH, Lilo, LiPo, LiFe or Pb.
Faulty or damaged battery.
Battery fitted with an integral charge circuit or a protection circuit.
Batteries installed in a device, or which are electrically linked to other components.
Batteries that are not expressly stated by the manufacturer to be suitable for the currents
The charger delivers during the charge process.
- Please bear in mind of checking the following point before charge operation.
Did you select the appropriate program, which are suitable for the type of battery?
Did you set up adequate current for charging or discharging?
Lithium battery pack can be composed with parallel and series circuits mixed. You have
to check the composition of the battery pack carefully before charging.
Are all connections firm and safe, or is there an intermittent contact at any point in the circuit?
Those warnings and safety notes are particularly important. Please follow the
instructions for a maximum safety; otherwise the charger and the battery can be
damaged violently. And also it can cause a fire to injure a human body or to lose the
property.
4
4. Program flow chart
Manual of the charger E6D
5
CHG/DCHG
PROGRAM
LiPo/LiFe/Lilo
PROGRAM
Charge current: 0.1-6.0A
Discharge current: 0.1-1.0A
Discharge volt: Default, 2.0-3.7V/cell
End Current: Auto, 60-500mA
Check time: 5-250min.
Safety temperature: 20-80C
Safety timer: 10-9990min.
Maximum Capacity: 50-120%
Add-up voltage: 0-10mV/cell
ENTER UP
DOWN
Charging
Normal/Balance/Fast/Storage
ENTER
NiMH/NiCd
PROGRAM
Pb(Lead acid)
PROGRAM
UP
DOWN
UP
DOWN
Charge current: 0.1-6.0A
Discharge current: 0.1-1.0A
Discharge volt: Default, 0.1-1.2V/cell
Delta peak: Default/Delicate/Disable
5-20mV/cell
End current: Auto, 60-500mA
Trickle current: Off, 50-300mA
Peak delay: Off, 1-15min.
No. of cycles: 1-10 cycles
Waste time: Off, 1-60min.
Safety temperature: 20-80C
Safety timer: 10-9990 min.
Maximum capacity: 50-120%
Charge current: 0.1-6.0A
Discharge current: 0.1-1.0A
Charge volt: Default, 2.2-2.5V/cell
Discharge volt: Default, 1.4-1.8V/cell
End Current: Auto, 60-500mA
Trickle current: Off, 50-300mA
Safety temperature: 20-80C
Safety timer: 10-9990min.
Maximum Capacity: 50-120%
INC DEC
INC DEC
UP DOWN
User Setup
PROGRAM
Data View
Battery Status
UP DOWN
UP DOWN
Input voltage low: 10-11V
Temperature mode: Celsius(C )/Fahrenheit (F)
Key beep: On/Off
Melody full: #1-#5
LCD Bank-light: On/Off
LCD contrast: 1-8
Factory setup: 'Reset'
Password: ***
User name: '17 characters'
Discharging
Normal/CV-mode
Charging
Normal/Auto/Linear/Reflex
Discharging
Normal/Auto/CV-mode
Cycle
DCHG>CHG/CHG>DCHG
Charging
Normal/Pulse
Discharging
Normal/CV-mode
UP DOWN
ENTER
UP DOWN
UP DOWN
UP DOWN
ENTER
Data Graph Cycle Individual cells
ENTER
UP
DOWN
ENTER UP
DOWN
UP
DOWN
E6D will be operated with the default values of the initial settings which were done at the
factory, when it is connected to a 12V DC battery or any similar input power source for the
first time. The user can set these values at his/her own requirement. These set up data will
be commonly applied through all programs.
Select 'USER SET' program by pressing 'UP' or 'DOWN' button, then Press' ENTER'.
If you forgot the password, you cannot rest the charger to factory default, and also
you cannot amend the user name again. The charger should be returned to our
factory to revive the password.
5. The first display
When you connect the crocodile clips which
attached to the charger as a input power cable
to a suitable 12V DC power source, or AC
power cord to the wall socket, the start-up
display appears. Thus the power- on process
has been completed. The display shows the
brand name and device name as well as user's
name. The default display for user's name is
“E6D”, but you can revise it by your name at
“SET UP” program.
Press ”ENTER” to go for the main menu.
6. Initial parameter set up
G.T.POWER
START
ENTER
Manual of the charger E6D
6
[ USER SETUP ]
In vol. Low:
Temp mode: C
Key beep: On
Melody/Full: 1
LCD Bk-light: On
LCD contrast: 1
10.0V
[ USER SETUP ]
Factory set:
Password: ****
Name(17char)
Reset
E6D
A6PLUS
CHARGER
DC: 90W IV: 12.25V
USER SET
G.T.POWER
G.T.POWER
E6D
[ USER SETUP ]
[USER SETUP]
Factory set:
Password: ****
Name(17 char)
Reset
[ USER SETUP ]
[USER SETUP]
[ USER SETUP ]
[USER SETUP]
START
ENTER
START
ENTER
Password: [ **** ]
B C D E F G H I J
K L M N O P
Q R S T
A
Password: [ **** ]
A B C D E F G H I J
Reset all data?
Confirm(ENTER)
[ USER SETUP ]
[USER SETUP]
Old word: [ **** ]
B C D E F G H I J
K L M N O P Q R S T
U V W X Y Z 1 2 3 4
5 6 7 8 9 0
A
[ USER SETUP ]
[USER SETUP]
B C D E F G H I J
K L M N O P Q R S T
U V W X y Z 1 2 3 4
5 6 7 8 9 0
A
Manual of the charger E6D
7
- In vol. low: This program monitors the voltage of
input battery. If the voltage drops below the value you
set the operation forcibly terminated to protect the
input battery.(DC input power only,10.0-18.0V DC)
- Temp mode: Choice of temperature mode. (C,
Celsius or F, Fahrenheit)
- Key beep: The beep sounds at every time pressing
the buttons to confirm your action.
- Melody/Full: Select the melody sounds at the time
when the process is finished. These audible sounds
can be on or off.
- LCD BK-Light: LCD back-light can be on and off.
- LCDD contrast: You can adjust the brightness of
LCD screen, when 'LCD Light' is on.
- Factory setup: Restore all values to the default
which was done at our factory. To do this , you need to
enter the password. The way of entering the password
is described on 'Password' mode at next step. When
you perform this program successfully, all the data will
returnto their default values incl uding the
password('0000'). It will take several seconds to
initialize the data.
- Password: You can set your own 4-digit password. It
has been set on '0000'-all zeros, at the factory. Or, you
can change the password to new one. The password
can be any combination of 4-digits within those
alphanumeric characters. Locate the black mark to the
desired character by pressing 'INC' or 'DEC' button
then press 'DOWN' button for next digit input. For
going back the digit, press 'up' button.
First, input old password, then type new password.
- Name: The charger shows the user name at the first
screen at power-on. You can set your name of
maximum 17 alpha-numeric characters. When you
enter the mode, the charger will ask you the password.
You need to input the password to change the name.
The user name can be entered using exactly the same
procedure as described on 'Password' program.
G.T.POWER
E6D
G.T.POWER
E6D
These programs are only suitable for charging and discharging Lithium batteries with a
nominal voltage of 3.3V,3.6V or 3.7V per cell. These batteries need to adopt different
charge technique is termed constant voltage (CV) and constant current(CC) method. The
charge current varies according to the battery capacity and performance.
Select 'CHG/DCHG' program at main menu by pressing 'UP' or 'DOWN' button, and press
'ENTER' to go for the program.
You can choose the type of battery to be charged or discharged at the first section. Select
LiPo, LiFe or Lilo according to your battery. And then, select the number already set up for
re-use. If you have the set-up data which had been performed successfully before, you can
just start the process after loading the data number. All set up data will be stored at
charger's memory automatically after setting them all. Input the cell-count and capacity of
the battery will be charged at the top line of menu. The cell-count and capacity need to be
matched with the battery.
Use 'UP' or 'DOWN' button to scroll up and down the menu, and change the value by using
'INC' or 'DEC' button. To start the process, press and hold 'ENTER' button for more than 3
seconds regardless of cursor position.
-Chg current: Set the charge current. (0.1A-6.0A)
-Dchg current: Set the discharge current. The value may not exceed 1C for a maximum
safety. (0.1-1.0A)
-Dchg voltage: Set the final voltage per cell at the end of discharge. The final voltage
should not be under the voltage level that is recommended by the battery manufacturer to
avoid deep discharging. The default values are 3.00V/cell(LiPo/Lilo) and 2.00V/cell(LiFe).
START
ENTER
7. Lithium battery ( Lilo/LiPo/LiFe) program
7.1 Parameter set-up for Lithium battery(Lilo/LiPo/LiFe)
LiPo [0] 1C 5000mAh
Chg current: 0.1A
Dchg current: 0.1A
Dchg voltage: Default
End current: Auto
Chk time: 10min
Safety temp: 50C
LiPo [0] 1C 5000mAh
Chg current: 0.1A
Dchg current: 0.1A
Dchg voltage: Default
End current: Auto
Chk time: 10min
Safety temp: 50C
LiPo [1] 1C 5000mAh
Chg current: 0.1A
Dchg current: 0.1A
Dchg voltage: Default
End current: Auto
Chk time: 10min
Safety temp: 50C
LiPo
LiFe
LiIo
NiMH
NiCd
Pb
Manual of the charger E6D
8
DC: 90W IV: 12.25V
CHG/DCHG