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Gan Systems GS66504B-EVBDB GaN E-HEMT User manual

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GS66504B-EVBDB 650V
GaN E-HEMT Evaluation Board
User’s Guide
_____________________________________________________________________________________________________________________
GS66504B-EVBDB UG rev. 161120 © 2016 GaN Systems Inc. www.gansystems.com 1
Please refer to the Evaluation Board/Kit Important Notice on page 29
GS66504B-EVBDB GaN E-HEMT Daughter
Board and GS665MB-EVB Evaluation
Platform
User’s Guide
Visit www.gansystems.com for the latest version of this user’s guide.
DANGER!
This evaluation kit is designed for engineering evaluation in a controlled
lab environment and should be handled by qualified personnel ONLY.
High voltage will be exposed on the board during the test and even brief
contact during operation may result in severe injury or death.
Never leave the board operating unattended. After it is de-energized,
always wait until all capacitors are discharged before touching the board.
CAUTION:
This product contains parts that are susceptible to damage by electrostatic
discharge (ESD). Always follow ESD prevention procedures when
handling the product.
GS66504B-EVBDB 650V
GaN E-HEMT Evaluation Board
User’s Guide
_____________________________________________________________________________________________________________________
GS66504B-EVBDB UG rev. 161120 © 2016 GaN Systems Inc. www.gansystems.com 2
Please refer to the Evaluation Board/Kit Important Notice on page 29
Overview
The GS665XXX-EVBDB daughter board style evaluation kit consists of two GaN Systems 650V GaN
Enhancement-mode HEMTs (E-HEMTs) and all necessary circuits including half bridge gate drivers,
isolated power supplies and optional heatsink to form a functional half bridge power stage. It allows
users to easily evaluate the GaN E-HEMT performance in any half bridge-based topology, either with the
universal mother board (P/N: GS665MB-EVB) or users’ own system design.
Features:
Serves as a reference design and evaluation tool as well as deployment-ready solution for easy in-
system evaluation.
Vertical mount style with height of 35mm, which fits in majority of 1U design and allows
evaluation of GaN E-HEMT in traditional through-hole type power supply board.
Current shunt position for switching characterization testing
Universal form factor and footprint for all products
The daughter board and universal mother board ordering part numbers are below:
Table 1 Ordering part numbers
Part Number
GaN E-HEMT P/N:
Description
GS66502B-EVBDB
GS66502B
GaN E-HEMT 650V/7.5A, 200mΩ
GS66504B-EVBDB
GS66504B
GaN E-HEMT 650V/15A, 100mΩ
GS66508B-EVBDB
GS66508B
GaN E-HEMT 650V/30A, 50mΩ
GS66508T-EVBDB
GS66508T
GaN E-HEMT top side cooled 650V/30A, 50mΩ
GS66516T-EVBDB
GS66516T
GaN E-HEMT top side cooled 650V/60A, 25mΩ
GS665MB-EVB
Universal 650V Mother Board
Control and Power I/Os:
The daughter board GS665XXX-EVBDB circuit diagram is shown in Figure 1. The control logic inputs on
2x3 pin header J1 are listed below:
Table 2 Control pins
Pin
Descriptipon
ENA
Enable input. It is internally pulled up to VCC, a low logic disables all the PWM gate
drive outputs.
VCC
+5V auxillary power supply input for logic circuit and gate driver. On the daughter
board there are 2 isolated 5V to 9V DC/DC power supplies for top and bottom switches.
VDRV
Optional 9V gate drive power input. This pin allows users to supply separate gate drive
power supply. By default VDRV is connected to VCC on the daughter board via a 0 ohm
jumper FB1. If bootstrap mode is used for high side gate drive, connect VDRV to 9V
PWMH
High side PWM logic input for top switch Q1. It is compatible wth 3.3V and 5V
PWML
Low side PWM logic input for bottom switch Q2. It is compatible wth 3.3V and 5V
0V
Logic inputs and gate drive power supply ground return.
GS66504B-EVBDB 650V
GaN E-HEMT Evaluation Board
User’s Guide
_____________________________________________________________________________________________________________________
GS66504B-EVBDB UG rev. 161120 © 2016 GaN Systems Inc. www.gansystems.com 3
Please refer to the Evaluation Board/Kit Important Notice on page 29
The 3 power pins are:
VDC+: Input DC Bus voltage
VSW: Switching node output
VDC-: Input DC bus voltage ground return. Note that control ground 0V is isolated from VDC-.
Figure 1 GS665XXX-EVBDB Evaluation Board Block Diagram
GS66504B-EVBDB half bridge daughter board
Figure 2 GS66504B-EVBDB top side
Si8271 Iso.
Gate Driver Q1
Q2
Si8271 Iso.
Gate Driver
Iso. DC/DC
or Bootstrap
Iso. DC/DC
VDC+
VSW
VDC-
VCC
ENABLE
JP1
C4-10
PWMH
PWML
GS66504B-EVBDB 650V
GaN E-HEMT Evaluation Board
User’s Guide
_____________________________________________________________________________________________________________________
GS66504B-EVBDB UG rev. 161120 © 2016 GaN Systems Inc. www.gansystems.com 4
Please refer to the Evaluation Board/Kit Important Notice on page 29
Figure 3 GS66504B-EVBDB bottom side
A. 2x GaN Systems 650V E-HEMT GS66504B, 15A/100mΩ
B. Decoupling capacitors C4-C11
C. Isolated gate driver Silab Si8271GB-IS
D. Optional current shunt position JP1.
E. Test points for bottom Q2 VGS.
F. Recommended probing positions for Q2 VDS.
G. Optional RC Snubber (RS1/CS1, RS2/CS2), not populated
H. 5V-9V isolated DC/DC gate drive power supply
GaN E-HEMTs:
This daughter board includes two GaN Systems E-HEMT GS66504B (650V/15A, 100mΩ) in a
GaNPx™ B type package. The large S pad serves as source connection and thermal pad.
Figure 4 Package outline of GS66504B
GS66504B-EVBDB 650V
GaN E-HEMT Evaluation Board
User’s Guide
_____________________________________________________________________________________________________________________
GS66504B-EVBDB UG rev. 161120 © 2016 GaN Systems Inc. www.gansystems.com 5
Please refer to the Evaluation Board/Kit Important Notice on page 29
Gate drive power supply:
Bipolar gate drive bias with +6V and -3V for turning off is chosen for this design for more robust
gate drive and better noise immunity.
5V-9V isolated DC/DC converters are used for gate drive. 9V is then splited into +6V and -3V bias
by using 6V Zener diode
By default gate drive supply input VDRV is tied to VCC +5V via 0Ωjumper (FB1). Remove FB1 if
separate gate drive input voltage is to be used.
Gate driver circuit:
Silab Si8271GB-IS (6V gate drive) or Si8271AB-IS (6/-3 gate bias) isolated gate driver can be used
for this design. This driver is compatible with 6V gate drive with 4V UVLO and has CMTI dv/dt
rating up to 200V/ns. It has separated source and sink drive outputs which eliminates the need
for additional diode.
GaN E-HEMT switching speed and slew rate can be directly controlled by the gate resistor. By
default the turn-on Rgate (R6/R12) is 15Ωand turn-off gate resistor (R7/R14) is 2Ω. User can
adjust the values of gate resistors to fine tune the turn-on and off speed.
FB1/FB2 are 0603 footprints for optional ferrite beads for damping gate ringing/oscillation. By
default they are populated with 0Ωjumpers. If gate oscillation is observed, it is recommended to
replace them with ferrite bead with Z=10-20Ω@100MHz.
Figure 5 Gate driver circuit
RC Snubber:
RS1/CS1 and RS2/CS2 are place holders to allow user to experiement with RC snubber circuit (not
installed). At high frequency operation the power dissipation for RS1/RS2 needs to be closely watched
and CS1/CS2 should be sized correctly. It is recommended to start with 33-47pF and 10-20Ω.
PS2
PES1-S5-S9-M
GND
1
VIN
2+VO 5
0V 4
NC
8
0V
VDRV
C14
4.7uF
C0805 C16
4.7uF
C0805
R9
3.3K
LED2
LED-0603
VDDL_+9V
U4
SI8271GB-IS
VI
1
VDDI
2
GNDI
3
EN
4GNDA 5
VO- 6
VO+ 7
VDD 8
PWML
JP1
CON-JMP-CSHUNT
VDDL_+6V
GNDL
C15
4.7uF
C0805
DZ2
6.2V
SOD323-AC
A C
R16
1K C21
4.7uF
C0805
VEEL
VEEL
GNDL
C22
1uF GNDL
FB1
0R
VDRV VCC_+5V
R10
3.3K
R11
10R
PWML_IN
PGND
Q2S
Q2
GS66504B
1
2
3
ENABLE R13
3.3K
Q2G
FB3
0R
R12
15R
R14
2R
Q2_GOUTQ2_VO+
GNDL
Q2_VO-
C17
1uF
RS2
33R
R1206
CS2
100p 1kV
C1206
VDDL_+6V
DNP
C18
1uF
DNP
0V
VCC_+5V
GS66504B-EVBDB 650V
GaN E-HEMT Evaluation Board
User’s Guide
_____________________________________________________________________________________________________________________
GS66504B-EVBDB UG rev. 161120 © 2016 GaN Systems Inc. www.gansystems.com 6
Please refer to the Evaluation Board/Kit Important Notice on page 29
Current shunt JP1:
The board provides an optional cuwwwrrent shunt position JP1 between the source of Q2 and
power ground return. This allows drain current measurement for switching characterization test
such as Eon/Eoff measurement.
The JP1 footprint is compatible with T&M Research SDN series coaxial current shunt
(recommended P/N: SDN-414-10, 2GHz B/W, 0.1Ω)
If current shunt is not used JP1 must be shorted. JP1 affects the power loop inductance and its
inductance should be kept as low as possible. Use a copper foil or jumper with low inductance.
CAUTION:
Check the JP1 before the first time use. To complete the circuit JP1 needs to
be either shorted or a current shunt must be inserted before powering up.
Figure 6 Current shunt position JP1
Measurement with current shunt:
1. When measuring VSW with current shunt, ensure all channel probe grounds and current shunt
BNC output case are all referenced to the source end of Q2 before the current shunt. The
recommended setup of probes is shown as below.
2. The output of coaxial current shunt can be connected to oscilloscope via 50Ωtermination
impedance to reduce the ringing.
3. The measured current is inverted and can be scaled by using: Id=Vid/Rsense.
Current
Shunt
Q2 Source VDC-
GS66504B-EVBDB 650V
GaN E-HEMT Evaluation Board
User’s Guide
_____________________________________________________________________________________________________________________
GS66504B-EVBDB UG rev. 161120 © 2016 GaN Systems Inc. www.gansystems.com 7
Please refer to the Evaluation Board/Kit Important Notice on page 29
Figure 7 Recommended probe connection with current shunt
Thermal design:
1. GS66504B has a thermal pad at the bottom side for heat dissipation. The heat is transferred to the
bottom side of PCB using thermal vias and copper plane.
2. A heatsink (35x35mm size) can be attached to the bottom side of board for optimum cooling.
Thermal Interface Material (TIM) is needed to provide electrical insulation and conformance to
the PCB surface. The daughter board evaluation kit supplies with a sample 35x35mm fin heatsink
(not installed), although other heatsinks can also be used to fit users’ system design.
3. A thermal tape type TIM (Berguist®Bond-Ply 100) is chosen for its easy assembly. The supplied
heatsink has the thermal tape pre-applied so simply peel off the protective film and attach the
heatsink to the back of board as marked in Figure 3.
4. Forced air cooling is recommended for power testing.
Figure 8 The daughter board with heatsink attached
CAUTION:
There is no on-board over-temperature protection. Device temperature must
be closely monitored during the test. Never operate the board with device
temperature exceeding TJ_MAX (150°C)
VGL
VSL
VSW
BNC case
To oscilloscope
probe input (use
50Ω termination)
BNC tip
VDS
VGS
ID
GS66504B-EVBDB 650V
GaN E-HEMT Evaluation Board
User’s Guide
_____________________________________________________________________________________________________________________
GS66504B-EVBDB UG rev. 161120 © 2016 GaN Systems Inc. www.gansystems.com 8
Please refer to the Evaluation Board/Kit Important Notice on page 29
Using GS665XXX-EVBDB with universal mother board GS665MB-EVB
Figure 9 650V universal mother board GS665MB-EVB
GaN Systems provides a universal 650V mother board (ordering part number: GS665MB-EVB, sold
separately) that can be used as the basic evaluation platform for all the daughter boards.
The universal 650V mother board evaluation kit includes following items:
1. Mother board GS665MB-EVB
2. 12VDC Fan
12V input:
The board can be powered by 9-12V on J1. On-board voltage regulator creates to 5V for daughter board
and control logic circuits. J3 is used for external 12VDC fan.
PWM control circuit:
12V INPUT
(+)5V Power Supply
CIN
VSW
PWM control & dead
time circuit
Daughter Board
Probing point for VSW
For Ext.
12VDC Fan
Airflow direction
Optional Cout
VDC- VOUT
VDC-
VDC+
GS66504B-EVBDB 650V
GaN E-HEMT Evaluation Board
User’s Guide
_____________________________________________________________________________________________________________________
GS66504B-EVBDB UG rev. 161120 © 2016 GaN Systems Inc. www.gansystems.com 9
Please refer to the Evaluation Board/Kit Important Notice on page 29
Figure 10 PWM control input and dead time circuit
Figure 11 On board dead time generatrion circuit
The top and bottom switches PWM inputs can be individually controlled by two jumpers J4 and J6. Users
can choose between a pair of complementary on-board internal PWM signals (non-inverted and inverted,
controlled by J7 input) with dead time or external high/low side drive signals from J5 (users’ own control
board).
An on-board dead time generation circuit is included on the mother board. Dead time is controlled by
two RC delay circuits, R6/C12 and R5/C11. The default dead time is set to about 100ns. Additionally two
potentiometers locations are provided (TR1/TR2, not included) to allow fine adjustment of the dead time
if needed.
0V
D1 PMEG2005EB
SOD523
R6
1K00
TR12K C11
100pF
0V
R5
1K00
C10
1uF
C9
0.1uF
+5V
J7
112538 1
2
3
4
5
R4
100R
R1206
R2
100R
R1206
U2A
74VHC132
3
1
2
14
7
0V
R1
49R9 0V
D2 PMEG2005EB
SOD523
TR22K
C12
100pF
0V
U2B
74VHC132
4
56
U2C
74VHC132
9
10 8
U2D
74VHC132
12
13 11
TP7
TP8
DNP
DNP
PWM
OUTPUT
INVERTED
PWM OUTPUT
R3
49R9
DNP
DNP
R7
49R9
GS66504B-EVBDB 650V
GaN E-HEMT Evaluation Board
User’s Guide
_____________________________________________________________________________________________________________________
GS66504B-EVBDB UG rev. 161120 © 2016 GaN Systems Inc. www.gansystems.com 10
Please refer to the Evaluation Board/Kit Important Notice on page 29
WARNING!
ALWAYS double check the jumper setting and PWM gate drive signals
before applying power. Incorrect PWM inputs or jumper settings may cause
device failures
Test points:
Test points are designed in groups/pairs to facilitate probing:
Test points
Name
Description
TP1/TP2
+5V/0V
5V bias power
TP7/TP8
PWMIN/0V
PWM input signal from J7
TP4/TP3/TP13
PWMH/PWML/0V
High/low side gate signals to daughter board
TP9/TP10
VDC+/VDC-
DC bus voltage
TP11/TP12
VOUT/VDC-
Output voltage
TP6/TP5
VSW/VDC-
Switching node output voltage (for HV oscilloscope
probe)
Power connections:
CON1-CON7 mounting pads are designed to be compatible with following mounting terminals:
#10-32 Screw mount,
Banana Jack PCB mount (Keystone P/N: 575-4), or
PC Mount Screw Terminal (Keystone P/N: 8191)
Output passives (L and C14)
An external power inductor (not included) can be connected between VSW (CON1) and VOUT (CON4/5)
or VDC+ (CON2/3) for double pulse test. Users can choose their inductor size to meet the test
requirement. Generally it is recommended to use power inductor with low inter-winding capacitance to
obtain best switching performance. For the double pulse testing we use 2x 60uH/40Amp inductor (CWS,
P/N: HF467-600M-40AV) in series. C14 is designed to accommodate a film capacitor as output filter.
Double pulse test mode