Gasboy 8800E Series User manual

SERIES 8800E WIRING DIAGRAMS
FOR CONNECTION TO SERIES 1000
FUEL MANAGEMENT SYSTEM
T24278
REV. 9123
Copyright 2003 by Gasboy International LLC All rights reserved.
The information in this document is confidential and proprietary. No further disclosure shall be made without
permission from Gasboy International LLC. Gasboy International LLC believes that the information in this document
is accurate and reliable. However, we assume no responsibility for its use, nor for any infringements of patents or
other rights of third parties resulting from its use. We reserve the right to make changes at any time without notice.
GASBOY INTERNATIONAL LLC LANSDALE, PA

035282 Rev. 1267
GASBOY INTERNATIONAL LLC
707 North Valley Forge Rd. Lansdale, PA, 19446 ●[phone] ●FAX: [phone]
IMPORTANT WARNINGS AND SAFEGUARDS
Gasoline and petroleum products are flammable. To avoid injury or death to persons or damage to equipment or
property, follow these listed warnings and other warnings and precautions outlined in this manual when installing, using,
or working around this equipment. Check with GASBOY Technical Services for compatibility of liquids with pump
materials.
TURN OFF AND LOCK OUT ALL POWER TO PUMP BEFORE PERFORMING SERVICE, MAINTENANCE OR IN THE EVENT
OF A FUEL SPILL.
All products must be installed by a
qualified installer and used in
conformance with all building, fire, and
environmental codes and other safety
requirements applicable to its
installation and use, including, but not
limited to, NFPA 30, NFPA 30A, NFPA
395 & NFPA 70. A qualified installer is
familiar with fuel systems installations
under the above stated building, fire,
and environmental codes and other
safety requirements for the particular
type of installation.
This product is only part of a fuel
dispensing system and additional
equipment and accessories, such as,
but not limited to, breakaway
connectors, shear valves, pressure
regulators, flow limiters, and other
safety devices may be necessary to
meet the applicable codes.
For maximum safety, we recommend
that all employees be trained as to the
location and procedure for turning off
power to the entire system. Instructions
regarding proper operation of the
equipment along with the appropriate
safety warnings should be posted in
plain view at the fuel island.
Before performing service or
maintenance (including changing of fuel
filters or strainers) or in the event of a
fuel spill, turn off and lock out all power
to the system. In battery-powered
pumps, disconnect power source. In
submersible pump applications, turn off
and lock out power at the master panel
and close any impact valves to the
submersible pump and any other
dispensers which use that submersible
pump. AC power can feed back into a
shut-off dispenser when dispensers
share a common submersible pump or
starter relay. Also block islands so no
vehicles can pull up to the dispenser
when the dispenser is being worked on.
DO NOT use Teflon tape for any pipe
threads in the product.
DO NOT use consumer pumps for
pumping fuel or additives into aircraft.
DO NOT use commercial pumps for
direct fueling of aircraft without filters
and separators necessary to ensure
product purity.
DO NOT use where sanitary design is
required (for food products for human
consumption) or with water-based
liquids.
DO NOT smoke near the pump or when
using the pump.
DO NOT use near open flame or
electrical equipment which may ignite
fumes.
DO NOT permit the dispensing of
gasoline or other petroleum products
into a vehicle with its motor running.
DO NOT permit the dispensing of
gasoline or other petroleum products
into unapproved containers or into
approved containers in or on vehicles
including trucks. All containers must be
filled on the ground to prevent static
discharge. Always use Approved and
Listed hoses and nozzles with electric
pumps and dispensers.
DO NOT block open the nozzle in any
manner. Nozzles shall conform to UL
and NFPA code requirements for
attended or unattended service.
DO ensure that the pump is equipped
with proper filters based on the product
being dispensed and its intended use.
DO wear safety goggles and protective
clothes when dispensing any liquid
which may be potentially harmful or
hazardous.
DO keep all parts of body and loose
clothing clear of belts, pulleys, and other
exposed moving parts at all times.
DO require washing and changing of
clothes if fuel is spilled on a person or
his/her clothing. Keep away from open
flames, sparks, or people smoking.
DO provide a receptacle for catching
product from pump/meter when
servicing.
DO clean up product spills on the
driveway. Turn off and lock out all
power prior to cleanup.
DO insure pump is properly grounded.
DO insure hose is compatible with fluid
being dispensed.
DO inspect hose, nozzle, and pump on
a regular basis for wear, damage, or
other conditions which may create a
safety or environmental hazard.
DO make sure all pipe threads are
properly cut and the inside reamed to
remove burrs. Use UL classified
gasoline-resisting compound on all
joints of gasoline handling piping.
Sealing compound must also be
resistant to Gasohol (Ethanol and
Methanol). Use gasoline-resistant pipe
compound on male threads only; pipe
compound used on female threads can
be squeezed into the supply line where
it can enter the product stream and
become lodged in the pump or meter.
DO ensure that junction box covers are
in place and properly tightened. Mating
surfaces between the box and cover
must be free of dirt, nicks, and
scratches. All unused entries into the
junction box must be properly plugged.

9123 1
ABOUT THESE WIRING DIAGRAMS
This document contains the applicable wiring diagrams for connecting Series 8800E pumps and
dispensers to a Series 1000 fuel management system. Be sure to follow all guidelines and
restrictions in both the Series 8800E Installation/Operation Manual and the Series 1000
Installation Manual.
The diagrams included are listed below:
8840E, 8853EHC........................................................................................................................... 2
8840E, 8853EHC, 380V................................................................................................................ 3
8850E............................................................................................................................................ 4
8853E............................................................................................................................................ 5
8853E, 380V.................................................................................................................................. 6
8853ETW1..................................................................................................................................... 7
8853ETW1, 380V.......................................................................................................................... 8
8853ETW1M, 8853ETW2.............................................................................................................. 9
8853ETW1M, 8853ETW2, 380V................................................................................................... 10
8840EX, 8850EX, 8853EX............................................................................................................ 11
8853EXTW1.................................................................................................................................. 12
8853EXTW2.................................................................................................................................. 13
DC Wiring – Single........................................................................................................................ 14
DC Wiring – Twin........................................................................................................................... 15

Gasboy Series 8800E
2 9123
Models: 8840E, 8853EHC

Wiring Diagrams
9123 3
Models: 8840E 380V, 8853EHC 380V

Gasboy Series 8800E
4 9123
Models: 8850E

Wiring Diagrams
9123 5
Models: 8853E

Gasboy Series 8800E
6 9123
Models: 8853E 380V

Wiring Diagrams
9123 7
Models: 8853ETW1

Gasboy Series 8800E
8 9123
Models: 8853ETW1 380V

Wiring Diagrams
9123 9
Models: 8853ETW1M, 8853ETW2

Gasboy Series 8800E
10 9123
Models: 8853ETW1M 380V, 8853ETW2 380V

Wiring Diagrams
9123 11
Models: 8840EX, 8850EX, 8853EX

Gasboy Series 8800E
12 9123
Models: 8853EXTW1

Wiring Diagrams
9123 13
Models: 8853EXTW2

Gasboy Series 8800E
14 9123
DC Wiring - Single

Wiring Diagrams
9123 15
DC Wiring - Twin

GW01 - 6/04/02 Rev. 1
WARRANTY
General Statements:
w Gasboy International LLC. warrants all new equipment manufactured by Gasboy against defective material and/or workmanship, for the warranty
period specified below, when the equipment is installed in accordance with specifications prepared by Gasboy.
w This warranty does not cover damage caused by accident, abuse, Acts of God, lack of surveillance of automatic recording systems, negligence,
mis-application, faulty installation, improper or unauthorized maintenance, installation or use in violation of product manuals, instructions, or warnings.
w Under no circumstance shall Gasboy be liable for any indirect, special, or consequential damages, losses, or expenses to include, but not limited
to, loss of product, loss of profits, litigation fees, or the use, or inability to use, our product for any for any purpose whatsoever.
w Parts Only - During the warranty period, Gasboy will, at its option, repair or replace defective parts returned transportation prepaid to its factory.
w On-Site Labor Included - Gasboy will also provide, within the Continental United States and during the warranty period, the services of an
Authorized Service Representative (ASR) for on-site repair or replacement of defective parts.
w Replacement Parts - Any system components that are not part of the original system order, including Island Card Readers, Pump Control Units, etc.,
are considered replacement parts.
Equipment Term Coverage
Commercial Pumps and Dispensers
Full-Cabinet Consumer Pumps One year from date of installation or 18 mos. from date of Gasboy International’s invoice to the purchaser, whichever
comes first.
Parts and Labor.
Small Transfer Pumps, Meters,
Pressure Regulators One year from date of installation or 18 mos. from date of Gasboy International’s invoice to the purchaser, whichever
comes first.- Excepting the Model 2020 Hand Pump, which
has a 90-day warranty from date of GASBOY International’s
invoice.
Parts Only.
Keytrol One year from date of installation or 18 mos. from date of
Gasboy International’s invoice to the purchaser, whichever
comes first.
Parts and Labor.
Fuel Management Systems:
- CFN/ Profit Point
- Series 1000/Fleetkey
- TopKAT
- Fuel Point Readers
(sold with new systems)
One year from date of start-up or 15 mos. from date of
Gasboy International’s invoice to the purchaser, whichever
comes first.- The basic warranty only applies to systems
which have been started up by a Gasboy Authorized Service
Representative (ASR).
Parts and Labor.
Additional Fuel Point Items:
- Fuel Point Readers sold for
retrofitting existing systems.
- Fuel Point vehicle and dispenser
components.
One year from date of start-up or 15 mos. from date of
Gasboy International’s invoice to the purchaser,
whichever comes first.
Parts Only.
Encoders, Embossers, Modems,
CRTs, and Logger Printers Purchased with Fuel Management System (Encoders, Embossers only):
90 days from the date of start-up by a Gasboy ASR, or 180
days from date of Gasboy International's invoice, whichever
occurs first.
Purchased with Fuel Management System
(Modems, CRTs, and Logger Printers only):
Matches system warranty.
Purchased Separately:
90 days from date of Gasboy International's
invoice to the purchaser.
Purchased with System
(Encoders, Embossers only):
Parts only.
Purchased with System (Modems,
CRTs, Logger Printers only):
Matches system warranty.
Purchased Separately:
Parts Only.
Air Diaphragm Pumps Three years from date of purchase (for full warranty
description, see Price List). Parts Only.
Items not manufactured by Gasboy
(ex. automatic nozzles, hoses, swivels,
etc.)
Not warranted by Gasboy International (consult original
manufacturer’s warranty). Not Applicable.
Replacement Parts One year from date of Gasboy International's invoice to the
purchaser. Parts Only.
To the extent permitted by law, this warranty is made in lieu of all other warranties, expressed or implied, including warranties of freedom from patent
infringement, or merchantability, or fitness for a particular purpose, or arising from a course of dealing or usage of trade. No one is authorized to
vary the terms of the warranty nor may anyone make any warranty of representation, or assume any liability other than that herein stated, in
connection with the sale described herein. The acceptance of any order by Gasboy International is expressly made subject to the purchaser's
agreement to these conditions.
GASBOY INTERNATIONAL LLC
P.O. Box 309, Lansdale, PA 19446 ●[phone] ●FAX: [phone] ● www.gasboy.com