Gasmate GM160-014 User manual

Pizza Oven with Light
Retain these instructions for future use.
Important: The installer or seller must leave these instructions with the consumer.
4297-09/15
Model No. GM160-014
FOR OUTDOOR USE ONLY - OPERATES ON LPG

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GENERAL INFORMATION
Contents
Section Page
General Information 2
General Assembly 3
Lighting Procedure 4
Exploded Diagram And Parts List 6-7
Assembly Instructions 8-13
Leak Test Instructions 14
Bulb Replacement 15
Usage Tips And Care And Maintenance 16
Safe Locations 17
Warranty 18
Gas Installation Codes
• Appliances must be used in accordance with
New Zealand Standard 5601 “Gas Installations”.
• Appliances for use with bottled gas are labelled LPG.
• Appliances for use with natural gas are labelled ‘natural
gas’ and must be installed by an authorised person.
Check the gas type sticker attached to the appliance.
Clearances
Minimum Clearances from combustible materials must be:
Rear - 350mm Sides - 300mm Above 600mm
Hose & Regulator Safety
The regulator and hose assembly supplied with the
appliance are suitable for LPG only.
A gas regulator adjusted to have an outlet pressure of
2.75kPA is supplied for connection to the LPG cylinder.
The pressure regulator and hose assembly supplied
with the appliance must be used. Replacement pressure
regulators and hose assemblies must be those specied by
the appliance manufacturer.
When connecting the hose and regulator assembly to the
gas cylinder, take care to avoid unnecessary twisting or
kinking of the exible hose.
After the assembly has been secured, turn on the gas and
check for leaks by brushing a soap and water solution over
all connections.
If you are unable to correct the leak by tightening the
connections, turn off the gas and contact the supplier
immediately.
Always ensure the appliance is kept away from ammable
materials and the gas cylinder clear of any heat source.
When changing over from an empty gas cylinder to a full
one make sure this procedure is carried out in a ame free
atmosphere.
WARNING
Failure to comply with these instructions could result in a
re or explosion which could cause serious bodily injury,
death or property damage.
Accessible parts may be very hot.
Keep young children away.
Any modications of this appliance may be dangerous.
Do not move this appliance during use.
Turn off gas supply at the cylinder after use.
Read instructions before using the appliance.
Parts sealed by the manufacturer or their agent must not
be manipulated by the user.
This appliance is only to be used and stored outdoors.
Side clearances of 300mm must be maintained to
allow adequate airow for combustion. Rear clearance
of 350mm must be maintained to avoid overheating
surrounding surfaces.
Never operate this appliance wihout a regulator.
Do not test for gas leaks with an open ame.
If this information is not followed exactly a re causing
death or serious injury may occur. Do not store a spare
gas cylinder under or near this appliance. Never ll the
cylinder beyond 85% full. This appliance is only to be
used and stored outdoors.
If you smell gas
1. Shut off gas to the appliance at its source, if possible.
2. Extinguish any open ame.
3. Open door.
4. If odour continues immediately call your gas supplier
or re department.
Do not connect your appliance to a gas cylinder exceeding
this capacity.
Never connect an unregulated gas cylinder to your
appliance.
Read carefully before assembling and operating your
appliance.
Specifications
Appliance specifications can be found on the data label
attached to the base panel.
Gas Cylinder Use & Safety
This is a low pressure appliance and must only be used
with the hose and regulator supplied. Your appliance is
designed for use with 9Kg LPG cylinders.
The cylinder should be lled by a reputable gas supplier
and visually inspected and re-qualied at each lling.
Always keep cylinder in an upright position. Always close
the cylinder valve when the appliance is not in use.
Do not subject the cylinder to excessive heat.
Never Store your Gas Cylinder Indoors.
If you store your appliance indoors, ALWAYS disconnect
the cylinder rst and store it safely outside. Cylinders must
be stored outdoors in a well ventilated area out of reach of
children, and must not be stored in a building, garage or
any other enclosed area.

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Location of your Appliance
DO NOT use your appliance in garages, porches, sheds,
breezeways, or other enclosed areas. Your appliance is to
be used OUTDOORS. The appliance is not intended to be
installed in or on recreational vehicles and/or boats and
should not be placed under any surface that will burn. Do not
obstruct the ow of combustion and ventilation air around
the appliance housing. Side clearance must be 300mm.
Check Appliance for any Damage
Contact your supplier for assistance regarding replacement
of any damaged or missing parts. Do not operate a
appliance that appears damaged. Appliances for use with
gas cylinders are labelled ‘LPG’. Check labelling at the gas
connection on your appliance.
Protect Children
Keep children away from appliance during use and until
appliance has cooled after you have nished. Do not allow
children to operate appliance.
Always ensure that no sporting or physical activities are
carried out in close proximity to the appliance during use
and while still hot.
GENERAL INFORMATION
For Your Safety:
• Do not store or use petrol or other ammable liquids
in the vicinity of this or any other appliance.
• Do not store empty or full spare gas cylinders under
or near this or any other appliance.
• Keep the gas hose away from hot surfaces and protect
from dripping grease. Avoid unnecessary twisting of
hose. Visually inspect the hose prior to each use for
cracks, excessive wear or other damage. Replace the
hose if necessary.
• Never test for gas leaks with a lit match or open
ame. Never light appliance with door closed or before
checking to ensure the burner tube is fully seated over
gas valve orice.
• Never alter or modify the regulator or gas supply
assembly.
• This appliance must not be used indoors.
• Only use in well ventilated areas.
• CARBON MONOXIDE HAZARD - USING THIS APPLIANCE
IN AN ENCLOSED SPACE MAY CAUSE DEATH. DO NOT
USE IN CARAVANS, TENTS, MARINE CRAFT, CARS,
MOBILE HOMES OR SIMILAR LOCATIONS.
• This appliance shall only be used in an above ground
open-air situation with natural ventilation, without
stagnant areas, where gas leakage and products of
combustion are rapidly dispersed by wind and natural
convection.
• Ensure the appliance is set up on a level and stable
surface.
• Do not move the appliance while in use or when hot.
Remove the drip tray before moving.
Familiarise yourself with the general information and safety
guidelines located at the front of this manual.
Check:
1. The cylinder is lled. A sloshing sound will be heard
when shaken.
2. The burner controls are in the ‘OFF’ position.
Connecting
1. Ensure cylinder valve is in its full ‘OFF’ position.
2. Check for any damage to either the cylinder connection
or the hose. NEVER attempt to use damaged equipment.
3. When connecting the hose to the cylinder tighten the nut
to a positive stop by hand.
4. Open cylinder valve fully. If a leak can be heard at either
end of the hose turn cylinder off and tighten joint. Wait 5
minutes before re-testing and use a soapy water solution
to check the joint. If bubbles appear the connection will
need to be re-tightened.
Refer to P14 for more detailed instructions on connecting
the appliance to the cylinder.
Disconnecting
1. Ensure the burner control is in the ‘OFF’ position.
2. Ensure cylinder valve is in the full ‘OFF’ position.
For storage and cylinder exchange, disconnect hose at the
cylinder only, DO NOT disconnect hose from appliance.
GENERAL ASSEMBLY
Connecting & Disconnecting to Gas Source
IMPORTANT:
Before connecting and disconnecting appliance to gas
source, make sure burner controls are in ‘OFF’ position.
CAUTION: When the appliance is not in use, the gas
must be turned off at the cylinder.
IMPORTANT:
The appliance control knob must be in the ‘OFF’ position
before opening the cylinder valve.
Nominal Hourly Gas Consumption
Gas
Type
Injector Size
Main Burner
Total Gas
Consumption MJ/h
Gas Pressure
kPa
LPG/ULPG Ø 1.2mm 20.9 MJ/h 2.75 kPa

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GENERAL ASSEMBLY
Regulator Safety Feature
All QCC regulators (the part that attaches to the gas
cylinder to regulate the ow of gas) have a safety feature
included that restricts gas ow in the event of a gas leak.
You can inadvertently activate this safety feature without
having a gas leak. This typically occurs when you turn
on the gas using the appliance control knob before you
turn on the gas cylinder valve. If the gas regulator safety
feature activates, the appliance will operate with reduced
output as gas ow is restricted.
These steps should be taken rst to reset the gas regulator
safety device:
1. Ensure the appliance door is open.
2. Turn gas cylinder valve off.
3. Turn off all control knobs.
4. Disconnect the regulator from the gas cylinder.
5. Wait 30 seconds.
6. Reconnect the regulator to the gas cylinder.
7. Leak test the connection using a soapy water solution.
Ensure no bubbles appear before proceeding.
8. Slowly open the gas cylinder valve all the way. Do not
put excessive force on the valve at the full open
position, to avoid damaging the valve.
9. Light appliance as per the instructions provided.
LIGHTING PROCEDURE
Before lighting your appliance for the rst time, read the
instructions fully to ensure the appliance is assembled
correctly and is ready for use.
Remove all point-of-sale material from the appliance.
Burner Operation & Ignition System Check
1. Open the door of the appliance before attempting to
light the burner.
2. Turn the control knob clockwise to “OFF” position.
3. With cylinder valve in ‘OFF’ position press the electronic
igniter button (a clicking sound is heard). Check for
sparking to the burner.
4. If spark is not evident at the burner ignition point,
check that the ignition lead is rmly attached to the
control and sparker tip.
5. With sparking established turn the cylinder valve ‘ON’.
6. Push and turn the control knob anti-clockwise to ‘HIGH’
and press the igniter button again.
7. If the burner fails to ignite after several attempts turn
off gas supply at cylinder valve and the control knob off
(clockwise). Wait ve minutes before attempting to
relight with ignition sequence.
8. Following successful ignition, adjust the heat by turning
the control knob to the “HIGH”/”LOW” position.
9. To turn the appliance ‘OFF’ turn the cylinder valve to
the ‘OFF’ position, then turn the control knob on the
appliance clockwise to the ‘OFF’ position.
IMPORTANT:
• Before connecting and disconnecting appliance to
gas source, make sure control knob is in ‘OFF’
position.
• Caution: When the appliance is not in use, the gas
must be turned off at the cylinder.
• Check performance of burner prior to installing
ceramic stone.
• Do not smoke when attempting to ignite appliance.
• During use the side and top surfaces will be hot.
• Always use protective gloves when handling hot
components.
• Note: If for some reason, ignitor fails to produce a
spark at the electrode, appliance can be lit by a long
barbecue match. With door open insert lighted
match into the gap in front of the ceramic stone.
Push and turn control knob to ‘HIGH’. Burner ignition
can be checked through this gap.
• If re–ignition is necessary while the appliance is still
hot, you must wait for a minimum of 5 minutes
before commencing to re–ignite (this allows
accumulated gas fumes to clear).

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Preheating
It is necessary to preheat the appliance for at least 15
minutes before cooking certain foods, depending on the
type of food and the cooking temperature. Food that
requires a low cooking temperature, needs a shorter period
of preheating.
Problem Possible Reason Solution
Burner will not ignite
Valve on cylinder is closed Open valve on cylinder
Control knob is closed Turn knob to high when lighting
Electronic igniter is faulty Use a long barbecue match
Food is not cooking
or is taking too long
Burner has gone out Check that the gas cylinder is not
empty and re-ignite the burner
Appliance was not given enough
time to warm up before the food was
applied
Remove the food and give the burner
time to pre-heat (5-10 minutes)
There is too much food on the
cooking surface
Cook smaller portions
Burner Operation & Ignition System Check
IMPORTANT:
The door must be in the open position for lighting.
Do not smoke at any time when attempting to ignite the
appliance burner.
Do not leave the appliance unattended when alight.
Beware of spiders and wasps. Burner tube should be
inspected and cleaned periodically.
To avoid any are-ups, it is recommended that the drip
tray be checked and emptied regularly. Contents of the
drip tray may be very hot during cooking. If emptied
during extended cooking extreme caution should be
taken and direct contact by hand should be avoided at
all times. Allow to cool completely before disposing of
the contents.

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EXPLODED DIAGRAM
1 2 3
7
6
8
9
10
11
12
41
39
38
37
36
35
32
30
31
29
27
34
33
13
15
17
14
26
23
22
21
24
20
25
16
28
40
45
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PARTS LIST
ASSEMBLY INSTRUCTIONS
Before assembling the Pizza Oven, read these Instructions carefully.
Assemble the Pizza Oven on a at, clean surface.
The Pizza Oven is heavy.
NOTE: Do not fully tighten all the nuts during the initial stages of assembly.
Caution: Sheet metal can cause injury. Wear gloves when assembling the Pizza Oven.
Tools required: Philips head screwdriver (or cordless drill and bits).
Flat head screwdriver.
Adjustable spanner.
No. Part Name Qty
1 Chimney 1
2 Oven Door Hinge 2
3 Heat Spacer 4
4 Light 1
5 Light Enclosure 1
6 Back Heat-Shield 1
7 Back Panel 1
8 Body Exterior 1
9 Body Interior Assembly 1
10 Door Latch 1
11 Gas Joint 1
12 Gas Manifold 1
13 Cart Wheel 2
14 Cart Top Support 1
15 Wheel Axle 1
16 Wheel Nut 2
17 Cart Bottom Panel 1
18 Light Button 1
19 Battery Case Assembly 1
20 Cart Front Panel 1
21 Cart Leg (Right) 2
No. Part Name Qty
22 Leg Plug 2
23 Cart Leg (Left) 2
24 Drip Tray Knob 1
25 Drip Tray 1
26 Cart Handle 1
27 Glass Door Handle 1
28 Control Knob 1
29 Knob Bezel 1
30 Temperature Gauge 1
31 Ignition Pack 1
32 Glass Door 1
33 Gas Valve 1
34 Control Panel 1
35 Oven Front Panel 1
36 Panel Heat Shield 1
37 Pizza Stone 1
38 Bottom Grill 1
39 Burner Assembly 1
40 Flame Tamer 1
41 Cooking Grill 2
HARDWARE
1. M6x10mm Bolt
(30 pcs)
2. M6 Nut
(26 pcs)
3. M5x8mm Bolt
(2 pcs)
4. M5 Nut
(2 pcs)
5. M5x30mm
(4 pcs)
6. M4x12mm Bolt
(3 pcs)
7. Wrench
(2 pcs)
8. Check Nut
(2 pcs)
9. Battery
(1 pcs)
Spare Parts
M6x10mm (2 pcs)
M6 Nut (2 pcs)

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ASSEMBLY INSTRUCTIONS
Step 1
Use screw M6*10×16 pcs and nut M6×16pcs to x the 4pcs Leg (21 & 23) to the Cart Bottom Plate (17) as shown.
Note: 2pcs leg with plug please x on the Cart Bottom Plate left (23), 2pcs Leg without plug please x on the Cart Bottom
Plate right (21).
Step 2
Assemble the Wheel (13) and Wheel Axle (15) with 2 pcs Check Nut (16) as shown.
23
23
21
21
17
13
15
16
16
23
23
21
21
17
13
15
16
16

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ASSEMBLY INSTRUCTIONS
Step 3
Use M6*10×6 pcs and nut M6×6pcs to assemble the Cart Front Panel (20) to Cart Legs.
Step 4
Use M6*10×4 pcs and nut M6×4pcs to assemble the handle (26) to the Cart as shown.
20
26
20
26

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ASSEMBLY INSTRUCTIONS
Step 5
Use M4*12×3 pcs to assemble the chimney (1) as shown.
Step 6
Insert the Control Knob (28) as shown.
Place the Battery in the Igniter, ensure the “-” is inserted rst.
1
28
1
28

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ASSEMBLY INSTRUCTIONS
Step 7
Use screw M5*30×4 pcs and Heat Spacer (3) to x the back Heat Shield (6) onto the back panel of the oven as shown.
Step 8
Use M6*10×4 pcs to attach the Body and the Cart as shown, use bolt to tighten.
3
6
3
6

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ASSEMBLY INSTRUCTIONS
Step 9
Put the Flame Tamer (40) into the oven as shown.
Step 10
Use M5*8×2 pcs and nut M5×2pcs to assemble the Battery Case (19) to the Cart Right Leg as shown, use bolt to tighten.
41
41
37
38
40
19
41
41
37
38
40
19

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ASSEMBLY INSTRUCTIONS
Step 11
Open the Battery Case Cover and insert 4 x AA batteries as shown.
Close the cover and put the Battery Case into the Case Frame.
Connect the cable to the Battery, check that the case switch is in the ON position.
Press the control panel button to ON position, then the inside light will come on.

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ASSEMBLY INSTRUCTIONS
Step 13
Attach the regulator to your gas
cylinder.
Step 14
Turn on the gas cylinder
ensuring that all of the controls
on the Pizza Oven are turned
OFF at this point. DO NOT
ATTEMPT TO LIGHT THE
PIZZA OVEN!!.
Step 12
Offer the hose assembly up to
the connection point on the
Pizza Oven. Tighten the
connection nut clockwise with
your fingers until it is finger
tight. Using an adjustable
crescent (spanner) tighten the
nut by approximately ¼ of
a full turn.
Step 15
Use a solution of soapy water
(dishwashing liquid and water
is fine). Brush it on or use a
spray bottle as shown in the
drawing. Ensure the connections
have a good coating.
Step 16a
If the connection is leaking,
bubbles will start to grow in the
soapy solution. If this happens
shut off the gas supply at the
cylinder.
Step 16b
Retighten the connections using
an adjustable crescent (spanner)
then repeat steps 14 - 15.
Step 16c
The connection is gas tight
when no bubbles grow around
the gas connection.

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Step 1
Use one hand to hold the metal back part of the light and
one handle to hold the front glass cover and then take
them apart. Then you can replace the bulb.
Step 2
After replacement, use one hand to hold the metal back
part of the light and one handle to hold the front glass
cover and then clip them together in the right position.
WARNING
Bulb is hot when in use.
1. Turn off light and allow to cool before replacing bulb.
2. Do not touch hot bulb or enclosure.
3. Keep bulb away from materials that may burn.
4. Use only with a 10-watt or smaller bulb.
5. Do not touch the bulb at any time. Use a soft cloth.
Oil from skin may damage bulb.
6. Do not operate the portable light with a missing or
damaged enclosure.
BULB REPLACEMENT

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Preheating
It is necessary to preheat the appliance for at least 15
minutes before cooking certain foods, depending on the
type of food and the cooking temperature. Food that
requires a low cooking temperature needs a shorter period
of preheating.
Cooking Pizza
A properly cooked, fresh pizza is one of life’s true pleasures.
Using the Gasmate Pizza Oven you can enjoy fresh cooked
pizza in your own back yard.
Before cooking we recommend installing your pizza stone
and turning the cooker to high until the cooker reaches
just below your desired temperature. At this stage turn the
cooker to low and the stored heat in the pizza stone will
bring it up to the correct temperature (you may need a
couple of tries to get this right).
Once your pizza is ready for cooking transfer it to a heated
pizza tray on the middle shelf of the Pizza Oven using a
spatula. Five minutes before cooking is complete transfer
to the pizza stone to crisp the base and nish off. The pizza
stone ensures an intense and even heat for a perfect crust.
This should produce a delicious pizza, however everyone’s
pizza recipe is a little different and we suggest you try a
few different methods of cooking until you nd the perfect
process for you.
Cooking other Foods
Other foods can be cooked within the Pizza Oven just
as you would with a conventional oven. The thermostat
indicates the temperature at the top of the oven and
the temperature within the oven may exhibit some local
variation. We recommend always using a baking tray
especially if cooking very greasy foods.
Smoking with the Pizza Oven
Your Pizza Oven can be used as a hot smoker. Hot smoking
will not produce the intense smoked avours obtained
by cold smoking for long periods of time, but will give an
added dimension to foods such as sh and poultry.
If you have a smoker box we suggest that you ll it with
wood chips of your choice and sit on the open ame instead
of the pizza stone. Leave the smoker box in place in a lit
cooker for 10-15 minutes (or until smoke appears) before
you start cooking. Then simply cook your food thoroughly
as usual.
As with cooking pizza, everyone’s taste is a little different
so enjoy experimenting with a range of wood chip types
and quantities, cooking times and foods.
USAGE TIPS CARE & MAINTENANCE
As with all appliances, proper care and maintenance will
keep them in top operating condition and prolong their life.
Your new appliance is no exception. By following these
cleaning procedures on a timely basis, your appliance will
be kept clean and working properly with minimum effort.
Flash-Back
If re occurs in and around the burner, immediately turn
off gas at its source and turn the burner control to ‘OFF’,
wait until the appliance has cooled, then clean the burner
tubes and burner ports.
Spiders and small insects occasionally spin webs or make
nests in the burner tubes during warehousing and transit.
These webs can lead to a gas ow obstruction which could
result in a re in and around the burner tubes.
This type of re is known as ‘FLASH-BACK’ and can cause
serious damage to your appliance and create an unsafe
operating condition for the user. Although an obstructed
burner tube is not the only cause of ‘FLASH-BACK’ it is the
most common cause and frequent inspection and cleaning
of the burner tubes is necessary.
Care of Cooking Surface
Use and care of the cooking surface is important.
Do not overheat the cooking surface with the door closed
or no food on the cooking surface.
Your pizza stone is made of porous compacted sand and it
will pick up avours from cooking and smoking. The best
way to clean the pizza stone is rst to remove all loose
residue and then soak in warm water for 20 minutes. Then
allow to dry overnight in a dry place. You may need to
repeat this process several times to get rid of all cooked
in avours. If any odours or avours persist after repeating
5-6 times then you will probably need a new pizza stone.
Cleaning
To avoid fat or grease dripping from the appliance remove
and empty the drip tray after each use. A small amount of
water can be placed in the drip tray before use to help with
fat removal. Wait until the drip tray is cool to touch before
disposing of contents.
The drip tray should be washed periodically in a mild
detergent and warm water solution.
Caring for your Pizza Oven
Both in inside and outside of your Pizza Oven require
frequent cleaning to keep them in tip top shape. We
generally recommend washing with warm soapy water and
rinsing thoroughly at least once per month. Always allow
the Pizza Oven to dry thoroughly before storage or use.
IMPORTANT:
Beware of spiders and wasps. Burner tube should be
inspected and cleaned periodically.
To avoid any are-ups, it is recommended that the drip
tray be checked and emptied regularly. Contents of the
drip tray may be very hot during cooking. If emptied
during extended cooking extreme caution should be taken
and direct contact by hand should be avoided at all times.
Allow to cool completely before disposing of the contents.

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DIAGRAMMATIC REPRESENTATIONS OF OUTDOOR AREAS
The following figures are diagrammatic representations of outdoor areas. Rectangular areas have been used in these figures –
the same principles apply to any other shaped area.
SAFE APPLIANCE LOCATIONS
This appliance shall only be used in an above ground open-air situation with natural ventilation, without stagnant areas,
where gas leakage and products of combustion are rapidly dispersed by wind and natural convection.
Any enclosure in which the appliance is used shall comply with the following:
An enclosure with walls on all sides, but at least one permanent opening at ground level and no overhead
cover (see Example 1).
Within a partial enclosure that includes an overhead cover and no more than two walls (see Example 2 & 3).
Within a partial enclosure that includes an overhead cover and more than two walls, the following
will apply:
at least 25% of the total wall area is completely open, and
at least 30% of the remaining wall area is open and unrestricted (see Example 4 & 5).
In the case of balconies, at least 20% of the total wall area shall be and remain open and unrestricted.
Gasmate®is a registered trademark of: Sitro Group Australia Pty Ltd www.gasmate.com.au
Aber, Hamilton, N.Z. www.gasmate.co.nz
Gasmate®is a registered trademark of: Sitro Group Australia Pty Ltd www.gasmate.com.au
Aber, Hamilton, N.Z. www.gasmate.co.nz
SAFE APPLIANCE LOCATIONS
This appliance shall only be used in an above ground open-air situation with natural ventilation, without
stagnant areas, where gas leakage and products of combustion are rapidly dispersed by wind and natural
convection.
Any enclosure in which the appliance is used shall comply with one of the following:
An enclosure with walls on all sides, but at least one permanent opening at ground level and
no overhead cover (see Example 1).
Within a partial enclosure that includes an overhead cover and no more than two
walls (see Example 2 & 3).
Within a partial enclosure that includes an overhead cover and more than two walls,
the following will apply:
at least 25% of the total wall area is completely open, and
at least 30% of the remaining wall area is open and unrestricted (see Example 4 & 5).
In the case of balconies, at least 20% of the total wall area shall be and remain open and unrestricted.
The following figures are diagrammatic representations of outdoor areas. Rectangular areas have been used in these
figures - the same principles apply to any other shaped area.

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PB

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