Gasmate Specialist Deluxe II BQ8322 User manual

103192 08/14
Important: Retain these instructions for future use.
Specialist Deluxe Series II
Breakfast Cart
BQ8322
Gasmate®is a registered trademark of: Sitro Group Australia Pty Ltd www.gasmate.com.au
Aber – Hamilton, N.Z. www.gasmate.co.nz
• Twin brass cap side burners with
satin enamel cast iron grate
• Single satin enamel cast burner with
satin enamel cast iron hotplate
• L.E.D. Control knobs
• Stylish cabinet with glass doors
and drawer
• Electronic ignition
• 4 Castors (2 locking)
• Dimensions (L 800 x D 600 x H
880mm)
• Operates on Universal L.P.G.
• Certied for conversion to
Natural Gas
• IAPMO Oceana certied
FEATURES

32
GENERAL INFORMATION
Gas Installation Codes
• Barbecues must be used in accordance with
the installation requirements of your gas
supply authority, or the Australian Standard
AS 5601.
• Barbecues for use with bottled gas are
labelled ‘propane gas’ or ‘Universal L.P.G’.
• Barbecues for use with natural gas are
labelled ‘natural gas’ and must be installed by
an authorised person. Check the gas type
sticker attached to the barbecue.
Clearances
Minimum Clearances from combustible materials
must be:
Rear - 600mm Sides - 600mm Above - 600mm
Specications
Barbecue specications can be found on the data
label attached to the barbecue body.
Hose connection thread is 1/4” B.S.P.
IMPORTANT
Read these instruction carefully prior to use.
Familiarise yourself with the appliance before
connecting it to it’s gas container. Keep these
instructions for future reference.
1. Shut off gas to the barbecue at its source,
if possible.
2. Extinguish any open ame.
3. Open hood.
4. If odour continues immediately call your
gas supplier or re department.
IF YOU SMELL GAS
Hose & Regulator Safety
The regulator and hose assembly supplied with the
barbecue are suitable for Propane Gas or Universal
L.P.G. only.
A gas regulator adjusted to have an outlet
pressure of 2.75kPa is supplied for connection to
the propane gas cylinder. The pressure regulator
and hose assembly supplied with the barbecue
must me used. Replacement pressure regulators
and hose assemblies must be those specied by
the barbecue manufacturer.
When connecting the hose and regulator assembly
to the gas cylinder, take care to avoid unnecessary
twisting of the exible hose.
After the assembly has been secured, turn on the
gas and check for leaks by brushing a soap and
water solution over all connections.
If you are unable to correct the leak by tightening
the connections, turn off the gas and contact the
supplier immediately.
Always ensure the barbecue is kept away from
ammable materials and the gas cylinder clear of
any heat source.
When changing over from an empty gas cylinder
to a full one make sure this procedure is carried
out in a well ventilated location, preferably
outside, away from people and away from any
sources of ignition; such as naked ames, pilot
ames, electric heaters/equipment.
Gas Cylinder Use & Safety
This is a low pressure barbecue and must only be
used with the regulator supplied. Your barbecue
is designed for use with 4.5Kg or 9Kg propane gas
cylinders certied to AS 2469.
The gas cylinder should be lled by a reputable
gas supplier and visually inspected and re-
qualied at each lling.
Always keep cylinder in an upright position.
Always close the cylinder valve when the barbecue
is not in use.
Do not subject gas cylinder to excessive heat.
NEVER STORE YOUR GAS CYLINDER
INDOORS.
If you store your barbecue indoors, ALWAYS
disconnect the gas cylinder rst and store the
cylinder safely outside.
Cylinders must be stored outdoors in a well
ventilated area out of reach of children, and must
not be stored in a building, garage or any other
enclosed area.

32
IF THERE IS A LEAK
• Turn the cylinder off.
• Ventilate the area to disperse gas.
• Check all connections.
• If leak persists, keep the cylinder upright.
Keep skin away from any gas or liquid
escaping from the cylinder.
• Keep the cylinder at least 20 metres
away from any sparks or ignition sources,
including electrical equipment, camera
ashes, engines and motors.
• Disperse gas by encouraging maximum
ventilation and spraying with a ne water
spray.
IF THERE IS A FIRE
• If the re is at the barbecue, turn the gas
off at the cylinder. Smother the ames
with a wet cloth, re blanket or extinguish
using a re extinguisher.
• If the re is at the cylinder, or you can not
get to the valve to turn the gas off, contact
the re brigade immediately
• Using a garden hose, direct the water to
the middle of the cylinder to keep it cool.
Try not to extinguish the ame. At least if
the gas is burning, it won’t be able to build
up pressure and explode.
• Failure to comply with these instructions
could result in a re or explosion which
could cause serious bodily injury, death or
property damage.
CAUTION: Accessible parts may
be very hot.
Keep young children away.
Any modications of this barbecue may
be dangerous.
DO NOT move this barbecue during use.
Turn off gas supply at the gas cylinder
after use.
Parts sealed by the manufacturer or their
agent must not be manipulated by the
user. This barbecue is only to be used and
stored outdoors.
• Never operate this barbecue without a
regulator.
• Do not test for gas leaks with an open
ame.
• If this information is not followed
exactly a re causing death or serious
injury may occur. Do not store a
spare gas cylinder under or near this
barbecue. This barbecue is only to be
used and stored outdoors.
• If there is a leak on your appliance (smell
of gas) immediately attempt to turn off
the cylinder valve. Remove the appliance
to a well ventilated location away from
any ignition source. Only check for leaks
outdoors using soapy water. DO NOT try
to detect leaks using a ame.
• Check for leaks by brushing a soap and
water solution over all connections. If you
are unable to correct the leak by tightening
the connections, turn off the gas and
contact customer service immediately
• DO NOT replace the grill with an extra
hotplate. The warranty will be voided
and it violates the gas approval, the grill
provides the ventilation needed for the
BBQ to operate safely. It is not designed to
be a solid hotplate device.
FOR YOUR SAFETY
For any queries or assistance call
Customer Service
Australia Only
1300 174 876
Hours of operation:
Monday to Friday 8.30am - 5.30pm EST
Do not return to place of purchase.

54
GENERAL
INFORMATION
Location of your Barbecue
DO NOT use your barbecue in garages, porches,
sheds, breezeways, or other enclosed areas. Your
barbecue is to be used OUTDOORS. The barbecue
is not intended to be installed in or on recreational
vehicles and/or boats and should not be placed
under any surface that will burn. Do not obstruct
the ow of combustion and ventilation air around
the barbecue housing.
Protect Children
Keep children away from barbecue during use and
until barbecue has cooled after you have nished.
Do not allow children to operate barbecue.
Always ensure that no sporting or physical
activities are carried out in close proximity to the
barbecue during use and while still hot.
Tools You Will Need
Adjustable spanner, Philips head screwdriver.
Check Barbecue for any Damage
Inspect barbecue parts as you proceed. Contact
your supplier for assistance regarding replacement
of any damaged or missing parts. Do not assemble
or operate a barbecue that appears damaged.
Barbecues for use with gas cylinders are labelled
‘Propane Gas’ or ‘Universal L.P.G’. Check labelling
at the gas connection on your barbecue.
• Do not store or use petrol or other
ammable liquids in the vicinity of this or
any other appliance.
• Do not store empty or full spare gas
cylinders under or near this or any
other appliance.
• Keep the gas hose away from hot surfaces
and protect from dripping grease. Avoid
unnecessary twisting of hose. Visually
inspect the hose prior to each use for
cracks, excessive wear or other
damage. Replace the hose if necessary.
• Never test for gas leaks with a lit match
or open ame. Never light barbecue with
hood closed or before checking to ensure
the burner tubes are fully seated over gas
valve orices.
• Never lean over cooking surface when
lighting.
• Never alter or modify the regulator or gas
supply assembly.
• This barbecue must not be used indoors.
• Only use in well ventilated areas.
• CARBON MONOXIDE HAZARD -
USING THIS APPLIANCE IN AN
ENCLOSED SPACE MAY CAUSE DEATH.
DO NOT USE IN CARAVANS, TENTS,
MARINE CRAFT, CARS, MOBILE HOMES
OR SIMILAR LOCATIONS.
• This appliance shall only be used in an
above ground open-air situation with
natural ventilation, without stagnant
areas, where gas leakage and products of
combustion are rapidly dispersed by wind
and natural convection.
• Ensure the barbecue is set up on a level
and stable surface.
• Do not move the barbecue while in use or
when hot. Remove the drip tray before
moving.
FOR YOUR SAFETY

54
CARE & MAINTENANCE
As with all appliances, proper care and
maintenance will keep them in top operating
condition and prolong their life. Your new gas
barbecue is no exception. By following these
cleaning procedures on a timely basis, your
barbecue will be kept clean and working properly
with minimum effort.
Flash-Back
Spiders and small insects occasionally spin
webs or make nests in the burner tubes during
warehousing and transit. These webs can lead to
a gas ow obstruction which could result in a re
in and around the burner tubes. Cleaning with
a soft brush before use and at least every six
months is recommended.
This type of re is known as ‘FLASH-BACK’ and
can cause serious damage to your barbecue
and create an unsafe operating condition for the
user. Although an obstructed burner tube is not
the only cause of ‘FLASH-BACK’ it is the most
common cause and frequent inspection and
cleaning of the burner tubes is necessary.
If re occurs in and around the burner,
immediately turn off gas at its source and
turn the burner control to ‘OFF’, wait until the
barbecue has cooled, then clean the burner tubes
and burner ports.
Cleaning the Cooking Surface
After cooking, turn burner control to ‘OFF’ and
let barbecue cool before attempting to clean the
cooking surface. Before rst use and periodically,
it is suggested that you wash the cooking surface
in a mild soap and warm water solution.
Care of Cooking Surface
Use and care of the cooking surface is important.
Do not use pans on the cooking surface. Do not
overheat the cooking surface with the hood down
or no food on the cooking surface.
Cleaning the Drip Tray
To avoid fat or grease dripping from the barbecue
remove and empty the drip tray after each use.
Wait until the drip tray is cool to touch before
disposing of contents.
The drip tray should be washed periodically in a
mild detergent and warm water solution.
• Beware of spiders and wasps. Burner
tube should be inspected and cleaned
periodically.
• This appliance must only be serviced by
an authorised person.
• To avoid any are-ups, it is recommended
that the drip tray be checked and emptied
regularly. Contents of the drip tray may be
very hot during cooking. If emptied
during extended cooking extreme caution
should be taken and direct contact by
hand should be avoided at all times. Allow
to cool completely before disposing of the
contents.
IMPORTANT
SPECIFICATIONS
Overall Dimensions
Length Width Height
800mm 600mm 880mm
Nominal Hourly Gas Consumption
Gas Type Number of
Burners
Injector Size
Burner
Injector Size
Side Burner
Total Gas
Consumption
Gas
Pressure
ULPG
31.02mm 1.02mm
41.1 MJ/h 2.75 kPa
MJ/h each 13.7 MJ/h 13.7 MJ/h
Natural Gas
31.7mm 1.7mm
40.8 MJ/h 1.0 kPa
MJ/h each 13.6 MJ/h 13.6 MJ/h

76
EXPLODED DIAGRAM

76
PARTS LIST
1. Base Panel Assy.
1pc
2. Castor with Lock
2pcs
3. Castor no Lock
2pcs
4. Right Door Assy.
1pc
5. Left Door Assy.
1pc
6. Cabinet Left Side
Panel 1pc
7. Back Panel 1pc 8. Cabinet Beam 1pc 9. Magnet 1pc 10. Cabinet Right
Side Panel 1pc
11. Cabinet Top Panel
1pc
12. Swivel Cover
1pc
13. Fat Cup Bracket
1pc
14. Fat Cup
1pc
15. Body Assy.
1pc
16. Hotplate
1pc
17. Side Burner Trivet
1pc
18. M6*12 Screw
33pcs
19. M5*10 Screw
6pcs
20. M4*10 Screw
4pcs
21. M3*10 Screw
8pcs
22. M3.5*10 Tapping
Screw 1pc
23. Nut M3
8pcs
24. Nut M4 2pcs 25. Nut M6 4pcs
26. M6*15 Screw
4pcs

98
STEP 1
Use M6*12 screw (x16pcs) to x swivel castor (with lock) x 2pcs and swivel castor (without lock) x 2pcs
under the base panel.
Note: Fit the locking Swivel castors at the rear of the base, so the locks can be accessed from the back of
the Cart without the skirt panel being in the way.
ASSEMBLY INSTRUCTIONS
Remove any transit protection material.
Tools Required: Phillips Head Screwdriver & Adjustable Spanner.
STEP 2
Use M6*12 screw (x4pcs) to x the cabinet left side panel and cabinet right side panel onto the base panel.

98
STEP 3
Use M6*12 screw (x5pcs) to x the back
panel onto base panel, cabinet left side
panel and cabinet right side panel.
STEP 4
Use M4*10 screw (x4pcs) to x the magnet to cabinet beam, then use M6*12 screw (x4pcs) to x the
beam between two cabinet side panels, as shown.

1110
STEP 5
Use M3*10 screw (x8pcs) and M3 nut (x8pcs) to
x the fat cup bracket and swivel cover onto the
cabinet top panel, then use M5*10 screw (x6pcs)
to x the top panel onto cabinet side panels, and
insert the fat cup to the bracket, as shown.
STEP 6
To t the cabinet doors, insert the xed upper
pin into the bracket as shown in the picture, then
insert the bottom pin into the base, and use M4
nut (x2pcs) to fasten the doors, as shown.

1110
STEP 7
Feed the regulator through the hole in cabinet top panel as shown, use M6*12 screw (x4pcs) to fasten
the body assy onto cabinet side panels. Use 3.5*10 tapping screw to x the swivel cover after hose
is in position.
STEP 8
Connect the regulator to
the cylinder and leak test all
connections with a soapy water
solution. Place the hot plate and
side burner trivet as shown.

1312
STEP 1
Loosen M4*10 screw (x1pc) and M6*12 screw (x4pcs) to remove the side shelf assembly.
CONNECTION WITH BBQ
STEP 2
Use M6*16 (x4pcs) and M6 nut (x4pcs) to connect the breakfast cart to the right of BQ8342 as shown
in picture, and use the screws (1pc of M4*10 and 4pcs of M6*12 in step 1) to attach right side table
assembly to the right side of breakfast cart.

1312
GENERAL ASSEMBLY
Connecting & Disconnecting to Gas
Source
Familiarise yourself with the general information
and safety guidelines located at the front of this
manual.
Check
1. Gas cylinder is lled. A sloshing sound will be
heard when shaken.
2. The burner control is in the ‘OFF’ position.
Connecting
1. Ensure valve is in OFF position.
2. Check for any damage to the cylinder
connection. NEVER attempt to use damaged
equipment.
3. When connecting the hose to the cylinder
tighten the nut to a positive stop by hand or
spanner.
4. Open cylinder valve fully. If a leak can be
heard at either end of the hose turn cylinder
off and tighten joint. Wait 5 minutes before
re-testing and use a soapy water solution to
check the joint. If bubbles appear the
connection will need to be re-tightened.
Disconnecting
1. Ensure the burner control is in the ‘OFF’
position.
2. Ensure the gas cylinder is in the full OFF
position.
3. Detach the hose from cylinder.
LIGHTING PROCEDURE
Burner Operation & Ignition System
Check
1. With cylinder valve in ‘OFF’ position push
electronic ignition button. Check for sparking to
the burners.
2. If spark is not evident at the burner ignition
point, check for any loose leads at either the
electrode or the ignition pack.
3. Push and turn anti-clockwise to HIGH the
control knob, whilst simultaneously pushing the
igniter button.
4. The side burner cover must be open before
pushing and turning the control knob anti-
clockwise to HIGH.
5. If the burner fails to light after several
attempts turn off the gas supply and
inspect for any obstructions to the gas ow.
If re–ignition is necessary while the gas barbecue
is still hot, you must wait for a minimum of 5
minutes before commencing to re–ignite (this
allows accumulated gas fumes to clear).
• IMPORTANT: Before connecting and
disconnecting barbecue to gas source,
make sure burner controls are in ‘OFF’
position.
• CAUTION: When the barbecue is not
in use, the gas must be turned off at the
cylinder.
• Check that the seals between the
appliance and the gas cylinder
are in place and in good condition
before connecting the gas cylinder.
• Do not use this appliance if it has
damaged or worn seals.
• NOTE: If for some reason, ignitor fails to
produce a spark at the electrode, BBQ
can be lit by a long BBQ match. With hood
open insert ignited match into burner
lighting hole positioned on the right hand
side of the BBQ body (underneath
side shelf). Push and turn the far right
control knob to HIGH. Burner ignition can
be checked through this hole. Subsequent
burners will cross light.
• Check performance of burner prior to
installing BBQ plates.
• Do not smoke when attempting to ignite
BBQ.
• Never use volcanic rock, heat beads or
other material.
• Always use protective gloves when
handling hot components.
IMPORTANT
IMPORTANT

1514
OPERATION
Burner Operation & Ignition System Check
Problem Possible Reason Solution
Burner will not ignite
Valve on gas bottle closed Open valve on gas bottle
Control knob is closed Turn knob to high when lighting
Igniter is faulty Use a long barbecue match. Insert
through the hole at side of barbecue
Food is not cooking
or is taking too long
Burner has gone out Check that the gas bottle is not empty
and re-ignite the burner
Cooking surface was not given enough
time to warm up before the food was
applied
Remove the food and give the burner
time to warm the cooking surface (5-
10 minutes)
There is too much food on the cooking
surface
Cook smaller portions
OPERATING PROCEDURE
Preheating
It is necessary to preheat the barbecue for at
least 5 minutes before cooking certain foods,
depending on the type of food and the cooking
temperature, your BBQ only needs a period of 2-3
minutes preheating.
Cooking Temperatures
HIGH setting - Use this setting only for fast warm
up, for searing steaks and chops, and for burning
food residue from the grill plates after cooking is
over. Rarely, if ever, do you use the ‘HIGH’ setting
for extended cooking.
MEDIUM setting (mid-way between ‘HIGH’ and
‘LOW’). Use this setting for most grilling, and for
cooking hamburgers and vegetables.
LOW setting - Use this setting when cooking very
lean cuts such as sh. These temperatures vary
with outside temperature and the amount of wind.
Roasting
For best results when roasting remove the
hotplate and centre the grill. The outer two
burners should be used on the low to medium
setting.
Adjust the control knob to maintain the
temperature around the medium mark (approx
200° to 230°).
Approximate Cooking Time
The table below shows approximate cooking times
with the control set to ‘MEDIUM’ temperature.
Barbecue Roasts Minutes (approx.)
Chicken & Rare Beef 45 minutes per Kg
Beef & Medium Lamb 60 minutes per Kg
Pork & Well Done Beef/
Lamb
75 minutes per Kg
The side burner is designed for use with a wok
or cooking pot up to 300mm in diameter.
Use of larger pots may result in discolouration
of the nish.
The hood must be in the open position for
lighting.
Do not smoke at any time when attempting to
ignite the barbecue burners.
Do not leave the barbecue unattended when
alight.
IMPORTANT
Note: If the appliance cannot be adjusted to perform correctly it should not be used until serviced or
repaired.

1514
Installation, Operation & Maintenance
Instructions
TO BE INSTALLED ONLY ON OR IN A
NON-COMBUSTIBLE ENCLOSURE
Note: Recommended clearances must be
maintained.
Tools Required
Adjustable spanner
Phillips head screwdriver
Gas piping
1. (a) A minimum pipe diameter of 15mm is
required for inlet piping. A lever operated
shut-off valve should be installed within 1
metre of the appliance for servicing the
unit.
(b) Where it is not practical to install solid
tube AGA certied stainless steel braided
hose can be installed. This hose assembly
must comply with AS5601 Gas Installations,
pipe sizing tables and shall not exceed
3 metres in length. The internal diameter
of the hose must not be less than 10mm.
2. Check with local and state plumbing and
heating codes regarding sizing of the gas
lines.
3. All gas pipe connections must be sealed with
a gas pipe compound resistant to Natural
Gas.
4. Installation of a drip leg if required in the gas
supply line must conform to AS5601.
5. When checking for gas leaks, do not use an
open ame. Use a soap and water solution
and check for bubbles indicating gas leakage.
6. Installation of 1/8” NPT plugged tapping,
accessible for test gauge connections, is
required upstream of the gas supply
connection.
SERVICING INSTRUCTIONS
Appliances should be serviced at least annually
and servicing must only be carried out by a
Licensed Plumber or Authorised Person.
Clean the Burner Ports and top with a Soft Brush.
Inspect and clean all combustion air inlets, then
replace the Burner ensuring it is rmly secured.
Minimum Clearance for Ventilation
Rear: 350 mm Side: 300 mm
NOTE TO INSTALLER
BBQ Burner and side burner, drill the injectors
as per the data label specications or contact
customer service on 1300 174 876 to order an
injector kit.
TEST OPERATION OF APPLIANCE
BEFORE LEAVING.
WARNING
Improper installation, adjustment, alteration,
service or maintenance can cause injury or
property damage.
Read the instructions thoroughly before
installing or servicing this equipment.
THIS APPLIANCE MUST NOT BE
INSTALLED OR USED INDOORS.
NATURAL GAS APPLIANCE.
TO BE INSTALLED ONLY BY AN
AUTHORISED PERSON.
THE AUTHORISED PERSON WILL
PROVIDE A CERTIFICATE OF
COMPLIANCE.
A suitable Australian Standard approved
natural gas pressure regulator must be
installed in the pipeline and be set at 1 kPa.
NATURAL GAS CONVERSION

1616
This appliance shall only be used in an above ground open-air situation with natural ventilation,
without stagnant areas, where gas leakage and products of combustion are rapidly dispersed by wind
and natural convection.
Any enclosure in which the appliance is used shall comply with the following:
An enclosure with walls on all sides, but at least one permanent opening at ground level and no
overhead cover.
Within a partial enclosure that includes an overhead cover and no more than two walls.
Within a partial enclosure that includes an overhead cover and more than two
walls, the following will apply:
at least 25% of the total wall area is completely open, and
at least 30% of the remaining wall area is open and unrestricted.
In the case of balconies, at least 20% of the total wall area shall be and remain
open and unrestricted.
SAFE APPLIANCE LOCATIONS
DIAGRAMMATIC REPRESENTATIONS OF OUTDOOR AREAS
The following gures are diagrammatic representations of outdoor areas. Rectangular areas have been
used in these gures – the same principles apply to any other shaped area.