GE Zoneline AZ58H12DAD Operating instructions

TINSEA472JBRZ 49-7560 10-06 JR
Air Conditioners
Safety Instructions . . . . . . . . . . .2
Operating Instructions
Air Direction . . . . . . . . . . . . . . . .4
Auxiliary Controls . . . . . . . . . .5–9
Controls . . . . . . . . . . . . . . . . . . . .3
Vent Control . . . . . . . . . . . . . . . .4
Care and Cleaning
Air Filters . . . . . . . . . . . . . . . . . .11
Base Pan . . . . . . . . . . . . . . . . . .10
Outdoor Coils . . . . . . . . . . . . . .10
Room Cabinet and Case . . . . . .10
Ventilation Filter . . . . . . . . . . . .10
Installation Instructions
Electrical Connection . . . . .14–17
Installing the Zoneline . . . . . . .18
Preparation . . . . . . . . . . . . . . . .12
Replacing an Existing Unit? . . .13
Troubleshooting Tips . . . .19, 20
Normal Operating Sounds . . . .20
Consumer Support
Consumer Support . . .Back Cover
Product Registration . . . . . .21, 22
Warranty . . . . . . . . . . . . . . . . . .23
Heat Pump Model 5800
Owner’s Manual and
Installation Instructions
ge.com
Write the model and serial
numbers here:
Model # __________________
Serial #____________________
Find these numbers on a label
behind the room cabinet on the
base pan.
Zoneline®
Español
For a Spanish version of this
manual, visit our Website at
ge.com.
Para consultar una version
en español de este manual
de instrucciones, visite nuestro
sitio de internet ge.com.
Française
For a French version of this
manual, visit our Website at
ge.com.
Pour une version française de
ce manuel d'utilisation, veuillez
visiter notre site web à l’adresse
ge.com.

Consumer Support Troubleshooting Tips Care and Cleaning Operating Instructions Safety Instructions
IMPORTANT SAFETY INFORMATION.
READ ALL INSTRUCTIONS BEFORE USING.
WARNING!
For your safety, the information in this manual must be followed to minimize the risk of fire or
explosion, electric shock, or to prevent property damage, personal injury, or loss of life.
■This Zoneline must be properly
installed in accordance with the
Installation Instructions before it is
used. See the Installation Instructions
in the back of this manual.
■Replace immediately all electric service
cords that have become frayed or
otherwise damaged. A damaged power
supply cord must be replaced with a
new power supply cord obtained from
the manufacturer and not repaired.
Do not use a cord that shows cracks
or abrasion damage along its length or
at either the plug or connector end.
■Unplug or disconnect the Zoneline at
the fuse box or circuit breaker before
making any repairs.
NOTE: We strongly recommend that any
servicing be performed by a qualified
individual.
Replacing an existing unit?
For details, see the Installation
Instructions in this manual.
SAFETY PRECAUTIONS
READ AND FOLLOW THIS SAFETY INFORMATION CAREFULLY.
SAVE THESE INSTRUCTIONS
2

About Your Heat Pump
Heat pumps can save money by removing heat
from the outside air—even when the outside
temperature is below freezing— and releasing
that heat indoors.
To get the best performance from your heat
pump, don’t change the room thermostat very
often. Raising the heat setting 2–3 degrees will
cause the Zoneline to use its electric heating
elements in order to reach the new temperature
setting quickly.
There is a three minute minimum compressor
run time at any setting to prevent short cycling.
The indoor fan motor starts before the
compressor and stops after the compressor
cycles off.
The electric heating elements use much
more electricity than heat pumps and cost
more to operate.
Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Consumer Support
3
About the controls on your Zoneline. ge.com
Controls
Temp Control
The temp control is used to maintain the
room temperature. The compressor will
cycle on and off to keep the room at the
same level of comfort.
Press the + pad to raise the temperature.
Press the – pad to lower the temperature.
When the outdoor temperature is lower than
25°F, heat is provided by the electric heater in the
air conditioner instead of by the heat pump.
Sleep
Press to set the air conditioner to run for
8 hours before it automatically returns to
the previous setting.
When in the cooling mode and the
sleep timer is set, the set temperature will
automatically increase 2°F after the second
hour then 1°F each hour over the next two
hours. Also, the fan speed will change to
low. When in the heating mode, the set
temperature will decrease in the same
manner.
To cancel the sleep mode, press the MODE pad or
the SLEEP pad a second time.
Fan, Mode & Operation Control
FAN—sets the fan operation for HIGH,
LOW or AUTO speed. When set at AUTO,
it automatically switches between LOW
and HIGH as room temperature changes.
MODE—COOL—For cooling
FAN—For fan-only operation
HEAT—For heating
OPERATION—ON/STOP—Turns the unit
on or off. Power remains connected to the
Zoneline. The Freeze Sentinel feature still
functions if switch 6 is enabled (UP). See
the Freeze Sentinel section.
NOTE: The temperature display will flash to
indicate a possible unit malfunction. See the
Before you call for service section.
TEMP CONTROL FAN, MODE & SLEEP OPERATION
MODE TEMP FAN OPERATION
HIGH
LOW
AUTO
COOL
FAN
HEAT
ON
STOP
SLEEP
ON
STOP

Consumer Support Troubleshooting Tips Care and Cleaning Operating Instructions Safety Instructions
Ventilation Control
The ventilation control lever is located at the
upper left side of the Zoneline unit, behind the
room cabinet.
NOTE: The vent door shipping hardware must be
removed before using the vent control lever.
See the Installation Instructions in this manual.
When set at the closed position, only the air
inside the room is circulated and filtered.
When set at the open or middle position, some
outdoor air will be drawn into the room. This will
reduce the heating or cooling efficiency.
Energy Tip: Keep the vent control at the closed
position. The room air will be filtered and
circulated.
Air Direction
To adjust the air direction, remove the room
cabinet. Remove the 7 louver screws that hold
the louver insert in place. Flip the louver insert
180°, replace the screws and the room cabinet.
Remove the room cabinet and flip the louver
insert to change the air direction.
4
Other features your Zoneline may have.
To Remove the Room Cabinet
Additional controls are located behind the
room cabinet.
To remove: Pull out at the bottom to release it
from the tabs (1). Then lift up (2).
To replace: Place the tabs over the top rail (1).
Push inward at the bottom until it snaps into
place (2).
Open position
Louver screws
Louver screws
Closed position
Middle position

The auxiliary dip switch controls are located
behind the room cabinet, through an opening
below the control panel.
Remove the room cabinet. See the To Remove the
Room Cabinet section.
The owner is responsible for checking switches
and ensuring they are in the desired position.
5
Auxiliary Controls on your Zoneline. ge.com
Auxiliary Controls – Dip Switches
Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Consumer Support
All Electric Heat
When this switch is enabled (UP), heat pump
operation is locked out, causing the unit to
provide only electric resistance heat.
Cooling–Smart Fan
When this switch is enabled (UP), it allows the
indoor fan to cycle on/off with the compressor.
When this switch is disabled (DOWN), it allows
the indoor fan to run continuously.
Heating–Smart Fan
When this switch is enabled (UP), it allows the
indoor fan to run continuously. When this
switch is disabled (DOWN), it allows the indoor
fan to cycle on/off with the heat pump or
heater operation.
ALLI2R (All Electric Heat)
C: FAN CN (Cooling–Smart Fan)
H: FAN CY (Heating–Smart Fan)
ALLI2R (All Electric Heat)
C: FAN CN (Cooling–Smart Fan)
H: FAN CY (Heating–Smart Fan)
CLASS 2 (Remote Thermostat)
LOAD SHEDDING (CDC)
FREEZ Sen (Freeze Sentinel)
CONST FAN (Constant ON Fan)
OCCUPIED (Occupancy Sensor)
Reserved for future use
DIAGNOS (Diagnostic Check)
BOOST (Heat Boost Operation)
HEAT S (Heat Sentinel)
TL1 (H) (Temp. Limit 1–Heat)
TL2 (H) (Temp. Limit 2–Heat)
TL3 (H) (Temp. Limit 3–Heat)
TL1 (C) (Temp. Limit 1–Cool)
TL2 (C) (Temp. Limit 2–Cool)
TL3 (C) (Temp. Limit 3–Cool)
Dip Switches

6
Auxiliary controls on your Zoneline.
Remote Thermostat—Class 2
When this switch is enabled (UP), it allows the
unit to operate off of a Class 2 Remote Control
Wall Thermostat. The unit controls are disabled.
Load Shedding (CDC)
This feature is active only if the unit is in
CDC mode. When this switch is enabled (UP),
the indoor fan can be turned ON or OFF with
the unit controls.
Freeze Sentinel
When this switch is enabled (UP), it turns OFF
the freeze sentinel protection feature. With the
switch disabled (DOWN), the freeze sentinel is
activated which automatically provides heat
without user interface. This helps to prevent
plumbing damage by turning the heater and
indoor fan ON at 41° F and OFF at 46°F.
Constant ON Fan
When this switch is enabled (UP), it allows the
indoor fan to run continuously, at high speed,
even if the unit is in the STOP position.
Occupancy Sensor
When this switch is enabled (UP), it allows the
unit to utilize an infrared motion sensor and a
door switch for occupancy detection. This feature
allows an energy management system to be
installed and operated in conjunction with
the unit.
Consumer Support Troubleshooting Tips Care and Cleaning Operating Instructions Safety Instructions
CLASS 2 (Remote Thermostat)
LOAD SHEDDING (CDC)
FREEZE Sen (Freeze Sentinel)
CONST FAN (Constant
ON Fan)
OCCUPIED
(Occupancy Sensor)

ge.com
Temperature Limiting
Temperature limiting can reduce energy costs
by limiting the lowest temperature that can be
set for cooling and the highest temperature that
can be set for heating. Temperature limiting is
controlled by switches 1–6 on the second block
of auxiliary controls. The first three switches are
used to select the cooling limits. The next three
switches are used to control the heating limits.
This feature is not available with the Remote
Thermostat–Class 2.
Temperature limiting during COOL mode
(all temperatures shown in °F)
UP DOWN Minimum Maximum
NONE 1, 2, 3 60° 85°
1 2, 3 64° 85°
1, 2 3 66° 85°
2 1, 3 68° 85°
2,3 1 70° 85°
1, 2, 3 NONE 72° 85°
1, 3 2 74° 85°
3 1, 2 76° 85°
Temperature limiting during HEAT mode
(all temperatures shown in °F)
UP DOWN Minimum Maximum
NONE 4, 5, 6 60° 85°
4 5, 6 60° 80°
4, 5 6 60° 78°
5 4, 6 60° 76°
5,6 4 60° 74°
4, 5, 6 NONE 60° 72°
4, 6 5 60° 70°
6 4, 5 60° 65°
Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Consumer Support
Heat Boost
When this switch is enabled (UP) and outdoor
temperatures are between 20° F and 46° F, heat
pump only operation is locked out. This setting is
used to provide supplementary heat to the heat
pump operation in conditions where the heat
pump only operation is not sufficient to maintain
a consistent, comfortable room temperature to
the consumer.
Diagnostics Check–For Technician’s Use Only
When this switch is enabled (UP), the unit will go
through an operations check of all components,
which takes about 3 minutes (176 seconds).
This diagnostic tool is intended for use by
a qualified technician.
TL1 (C) (Temp. Limit 1–Cool)
TL2 (C) (Temp. Limit 2–Cool)
TL3 (C) (Temp. Limit 3–Cool)
TL1 (H) (Temp. Limit 1–Heat)
TL2 (H) (Temp. Limit 2–Heat)
TL3 (H) (Temp. Limit 3–Heat)
BOOST (Heat Boost Operation)
DIAGNOS (Diagnostic Check)
7
Heat Sentinel
When this switch is enabled (UP), it turns ON
the heat sentinel protection feature. With the
switch disabled (DOWN), the heat sentinel is
de-activated. This feature automatically provides
cooling without user interface. This helps to
prevent an excessively hot room by turning the
air conditioner ON at 85°F and OFF at 80°F.
Heat Sentinel

8
Consumer Support Troubleshooting Tips Care and Cleaning Operating Instructions Safety Instructions
Auxiliary controls on your Zoneline.
Auxiliary Controls—Terminal Connections
The auxiliary controls are located behind
the room cabinet below the control panel.
Remove the room cabinet. See the
To Remove the Room Cabinet section.
Remove the screws from the lower panel
front cover and lift the panel off.
After all desired settings have been made,
replace the panel and room cabinet by
reversing the above steps.
The owner is responsible for making all
connections and setting the appropriate
dip switches.
Insert the building hook-up wires into the
bottom of the terminal and tighten screw
securely to make the desired connections.
CAUTION:
Improper wiring may damage the Zoneline
electronics. No common busing is permitted.
Damage or erratic operation may result.
A separate wire pair must be run from
each separate controlling switch to each
individual Zoneline.
3
2
1
Motion Sensor
Door Sensor
External Fan
Central Desk Control
Common - Ground
White - Heater
Yellow - Compressor
Black - Solenoid
Green - High Speed Fan
Green - Low Speed Fan
Red - 24 V AC only
Motion Sensor (Obtained locally)
When connected, the wall mounted motion
sensor will detect motion in the room and
automatically turn the unit ON or OFF.
The door and motion sensors work together
to automatically turn the unit ON or OFF.
Motion Sensor
Remove screws
and panel to access
terminal connections

9
Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Consumer Support
ge.com
Door Sensor (Obtained locally)
When connected, the door sensor will detect
when the door in the room was opened or
closed. This feature must be used in conjunction
with the motion sensor.
The door and motion sensors work together
to automatically turn the unit ON or OFF.
Door Sensor
External Fan (Obtained locally)
When connected, an auxiliary or external fan
can be controlled with the indoor fan motor
on the Zoneline. Connections provide 24 V AC
to energize a remote relay, turning on the
external fan.
External Fan
Central Desk Control
When connected, the unit can be turned ON
or OFF with a switch located at the Central
Control Panel. A separate wire pair must be
run from each separate controlling switch to
each individual Zoneline.
Central Desk Control
Remote Thermostat
When connected, the unit will be controlled
by a remote thermostat.
NOTE: The number 4 dip switch must be in the
enabled (UP) position to activate the remote
thermostat. (See the installation instructions
supplied with the remote thermostat).
IMPORTANT:
The Zoneline thermostat connections
provide 24 V AC only.
If using a digital/electronic wall thermostat,
you must set it to the 24 V AC setting.
See the Installation Instructions for the
wall thermostat.
CAUTION:
Damage to a wall thermostat or to the
Zoneline electronics can result from improper
connections. Special care must be used in
connecting blue and black wires. No line voltage
connections should be made to any circuit.
Isolate all wires in building from line voltage.
Common - Ground
White - Heater
Yellow - Compressor
Black - Solenoid
Green - High Speed Fan
Green - Low Speed Fan
Red - 24 V AC only

Consumer Support Troubleshooting Tips Care and Cleaning Operating Instructions Safety Instructions
10
Care and cleaning.
Base Pan
In some installations, dirt or other debris may be
blown into the unit from the outside and settle in
the base pan (the bottom of the unit).
In some areas of the United States a “jell-like”
substance may be seen in the base pan.
Check it periodically and clean, if necessary.
Outdoor Coils
The coils on the outdoor side of the Zoneline
should be checked regularly. If they are clogged
with dirt or soot, they may be professionally
steam cleaned, a service available through your
GE service outlet. You will need to remove the
unit to inspect the coils because the dirt
build-up occurs on the inside.
Clean the outside coils regularly.
Room Cabinet and Case
Turn the Zoneline off and disconnect the
power supply.
To clean, use water and a mild detergent.
Do not use bleach or abrasives. Some commercial
cleaners may damage the plastic parts.
Coils
Grille
Ventilation Filter
If the vent door is open, clean the vent filter twice a year
or as required.
Turn the Zoneline off before cleaning.
To remove the vent filter:
■Remove the room cabinet. See the To Remove
the Room Cabinet section.
■Remove the four screws securing the unit
flanges to the case.
■Slide the unit from the wall case.
■Grasp the vent filter tab and pull the filter out
by sliding it to the right.
To clean the vent filter:
■Run water through the filter from the
back side.
■Dry thoroughly before replacing.

Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Consumer Support
11
To maintain optimum performance, clean the filters at least every 30 days.
Air Filters
Turn the Zoneline off before cleaning.
The most important thing you can do to
maintain the Zoneline is to clean the filter
at least every 30 days. Clogged filters reduce
cooling, heating and air flow.
Keeping these filters clean will:
■Decrease cost of operation.
■Save energy.
■Prevent clogged heat exchanger coils.
■Reduce the risk of premature component
failure.
To clean the air filters:
■Vacuum off the heavy soil.
■Run water through the filters.
■Dry thoroughly before replacing.
To remove the air filters:
To replace the air filters:
CAUTION: Do not operate the
Zoneline without the filters in place. If a filter
becomes torn or damaged it should be replaced
immediately.
Operating without the filters in place or with
damaged filters will allow dirt and dust to reach
the indoor coil and reduce the cooling, heating,
airflow and efficiency of the unit.
Replacement filters are available from your
salesperson, GE dealer, GE Service and Parts
Center or authorized Customer Care®servicers.
Dirty filter—Needs cleaning Clogged filter—Greatly
reduces cooling, heating
and airflow.
FRONT
FRONT
Pull up
Push down
2 Air filters
ge.com

BEFORE YOU BEGIN
Installation Zoneline Air
Instructions Conditioners
Read these instructions completely and carefully.
•IMPORTANT –Save these
instructions for local inspector’s use.
•IMPORTANT –Observe all
governing codes and ordinances.
•Note to Installer –Be sure to leave these
instructions with the owner.
•Note to Owner –Keep these instructions for
future reference.
•Proper installation is the responsibility of the
installer.
•Product failure due to improper installation is not
covered under the Warranty.
Questions? Call 800.GE.CARES (800.432.2737) or Visit our Website at: ge.com
IMPORTANT ELECTRICAL
SAFETY–READ CAREFULLY
CAUTION:
•Follow the National Electrical Code (NEC) or local
codes and ordinances.
•For personal safety, this Zoneline must be properly
grounded.
•Protective devices (fuses or circuit breakers)
acceptable for Zoneline installations are specified
on the nameplate of each unit.
•Do not use an extension cord with this unit.
•Aluminum building wiring may present special
problems—consult a qualified electrician.
•When the unit is in the STOP position there is still
voltage to the electrical controls.
•Disconnect the power to the unit before
servicing by:
1 Removing the power cord (if it has one) from
the wall receptacle.
OR
2 Removing the branch circuit fuses or turning
the circuit breakers off at the panel.
Phillips screwdriver
TOOLS YOU WILL NEED
12
ZONELINE COMPONENTS
Exterior grille/louver**
** Shipped with the Zoneline unit
** Check the “Essential Elements” list on the unit
Wall case**
Zoneline unit
Room cabinet*

13
Installation Instructions
REPLACING AN EXISTING UNIT?
Use the correct wall case
This unit is designed to be installed in a GE plastic or
insulated metal wall case. This minimizes condensation
from forming on the room side of the case.
If the current wall case is not insulated, you can reduce
the possibility of condensation forming by installing
insulation kit RAK901L, available where you purchased
the unit.
Use the correct outdoor grille
You should use the outdoor grilles shown on the
“Essential Elements” label on the top of the unit.
•If an existing grille is not replaced, capacity and
efficiency will be reduced and the unit may fail to
operate properly or fail prematurely. A deflector kit,
RAK40, may be used with grilles that were not designed
for your new GE Zonelines. The RAK40 contains air
deflectors and gaskets that mount to the unit to direct
the hot exhaust air away from the air intake to allow
the unit to function properly. The grille must have
a 65% minimum free area.
•Any vertical deflectors in the existing rear grille should
be removed to decrease condenser air recirculation
which can cause the unit to “short-cycle” and lead
to premature component failure.
Check the “Essential
Elements”label for
important information.

Installation Instructions
HOW TO CONNECT
ELECTRICAL SUBBASE
CONNECTION
1Remove the room cabinet.
2Connect to electrical power.
3Review the following steps for applicable supply
voltages.
4Reinstall the room cabinet.
Tandem
15 Amp.
230/208 volt receptacle configuration.
Perpendicular
20 Amp.
Large Tandem
30 Amp.
Power cords may include an arc fault interruption or
a leakage current detection interruption device. A
test and reset button is provided on the plug case or
the inline case. The device should be tested on a
periodic basis by first pressing the TEST button and
then the RESET button. If the TEST button does
not trip or if the RESET button will not stay engaged,
discontinue use of the Zoneline and contact a
qualified service technician.
230/208 volt models may be installed using one of
the following electrical subbases:
*Not approved for use on 7000 BTU models.
Electrical subbases provide an enclosure for direct
connection or enclosed receptacles. The subbase kit
includes the power cord.
The instructions provided with the selected subbase kit
must be carefully followed. It is the responsibility of the
installer to ensure the connection of components is
done in accordance with these instructions and all
electrical codes.
Branch Circuit and Proper GE
Unit Amperage Rating Subbase Kit
15 RAK204D15P
20 RAK204D20P
30 RAK204D30P*
A power supply kit must be used to supply power to the
Zoneline unit. The appropriate kit is determined by the
voltage, the means of electrical connection and the
amperage of the branch circuit.
Connections of 208 or 230 volt circuits may be with a
power supply kit or a junction box kit.
All wiring, including installation of the receptacle,
must be in accordance with the NEC and local codes,
ordinances and regulations. Local codes may require
the use of an arc fault or leakage current detection
device on the power cord. Be sure to select the
correct cord for your installation.
Power supply kit
Branch Circuit and Proper GE Power Cord
Unit Amperage Rating with LCDI Device
15 RAK3153
20 RAK3203
30 RAK3303*
230/208 VOLT ELECTRICAL CONNECTION OPTIONS
*Not approved for use on 7000 BTU models.
POWER CORD
CONNECTION
14
DIRECT CONNECTION
Order the following Kit for 230/208 volt direct
connection as required:
Skip to the “MAKE ELECTRICAL CONNECTION TO
THE UNIT” section.
Branch Circuit and Power Supply Power
Unit Amperage Rating Accessory Supply Kit
15 RAK4002B RAK4157
20 RAK4002B RAK4207
30 RAK4002B RAK4307

15
Installation Instructions
265 VOLT ELECTRICAL CONNECTION OPTIONS
WARNING:
Connection of this 265 V AC product to a branch circuit
MUST be done by direct connection in accordance with
the National Electrical Code. Plugging this unit into a
building mounted exposed receptacle is not permitted
by code.
These models must be installed using the appropriate
GE power supply kit for the branch circuit amperage
and the electrical resistance heater wattage desired.
Use the POWER CONNECTION CHART on page 17
to determine the correct kit required. One of the
following installation methods (Aor B) must be used.
A. FOR SUBBASE INSTALLATION
Electrical subbase kits are available to provide a flexible
enclosure for direct connection.
The instructions provided with the selected subbase kit
must be carefully followed. It is the responsibility of the
installer to ensure the connection of components is
done in accordance with these instructions and all
electrical codes.
Branch Circuit and Proper GE Power
Unit Amperage Rating Subbase Kit Supply Kit
15 RAK204E15 RAK5172
20 RAK204E20 RAK5202
30 RAK204E30 RAK5302
B. FOR DIRECT CONNECT
INSTALLATION
If an electrical subbase is not used, direct connection to
branch circuit wiring inside the provided junction box
must be done in accordance with the following steps.
Order the following Kit for 265 volt direct connection as
required:
Proceed to the “MAKE ELECTRICAL CONNECTION
TO THE UNIT” section.
Branch Circuit and Power
Unit Amperage Rating Supply Kit
15 RAK5157
20 RAK5207
30 RAK5307

Installation Instructions
16
MAKE ELECTRICAL CONNECTION TO THE UNIT
REINSTALL JUNCTION BOX
•Reinstall the junction box by engaging the tab at the
lower rear, aligning the screw hole at the top and
driving the one screw until secure. Be sure that all
wire leads are inside the box and not pinched
between the box and the unit. The green insulated
ground wire from the unit MUST be connected to
the branch circuit ground wire.
Make all wire connections by using appropriate
UL-listed electrical connectors and techniques
(black to black, white to white and green to green).
4
REINSTALL JUNCTION
BOX COVER
1Carefully tuck all wires and
connections back inside the
junction box. Be sure there
are no loose connections or
stray uninsulated wires
exposed.
2Place the junction box cover
in place. Replace the two
screws removed earlier and
tighten securely.
3Discard the unused portion of the plug and
the cordset.
5
REMOVE JUNCTION BOX
1Remove the junction box cover by taking out the
front four screws.
2Remove the junction box by taking out the top rear
screw. Note how the tab on the lower right corner
of the junction box serves to hold the side in place.
This will help when the box is being reinstalled.
1
Unit connector
Junction
box cover Junction
box
Tab on
unit
Slot in
junction box
CONNECT THE CORDSET
Plug the connector, provided in the Direct Connect
Kit, fully into place in the unit mating connector.
Be sure the locking tabs at the sides are engaged.
2
Connector
ATTACH CONDUIT
1Use the round knockout at the bottom of the
junction box to attach conduit coming from the
branch circuit. Remove the knockout, attach the
conduit and bring wires into the junction box.
Leave 6″of wire free at the end of the conduit
to allow connections to be made.
2If a fuse and fuseholder are to be used, the
knockout at the top of the box is for mounting
a Buss Fuseholder. Be sure the fuse and fuseholder
are of the same rating as the branch circuit.
Leadwires at the fuse can be either soldered in
place or attached using UL-listed 1/4″female
(receptacle) crimp connectors.
3
Conduit
NOTE: Order Kit RAK4002CW to enable a quick
disconnect inside the junction box.
DIRECT CONNECTION

17
Installation Instructions
POWER CONNECTION CHART
230/208 Volt
Power Supply Kits
with Current Leakage Wall Plug Heater Wattage
Detection Device Configuration Circuit Protective Device @ 230/208 Volts
RAK3153 Tandem 15 Amp Time-Delay Fuse or Breaker 2.55/2.09 KW
RAK3203 Perpendicular 20 Amp Time-Delay Fuse or Breaker 3.45/2.82 KW
RAK3303* Large Tandem 30 Amp Time-Delay Fuse or Breaker 5.00/4.10 KW
230/208 Volt Heater Wattage
Power Supply Kits @ 230/208 Volts Circuit Protective Device
RAK4157 2.55 KW/2.09 KW 15 Amp Time-Delay Fuse or Breaker
RAK4207 3.45 KW/2.82 KW 20 Amp Time-Delay Fuse or Breaker
RAK4307 5.00 KW/4.10 KW 30 Amp Time-Delay Fuse or Breaker
265 Volt Heater Wattage
Power Supply Kits @ 265 Volts Circuit Protective Device
RAK5172 2.55 KW 15 Amp Time-Delay Fuse or Breaker
RAK5202 3.45 KW 20 Amp Time-Delay Fuse or Breaker
RAK5302* 5.00 KW 30 Amp Time-Delay Fuse or Breaker
* Not approved for use on 7000 BTUH units.
Power Cord Connections
Direct Connections

REPLACE THE ROOM CABINET
Reinstall the room cabinet by hooking the top over
the rail along the unit top (1), then pushing it in at
the bottom (2).
INSTALL THE UNIT INTO THE
WALL CASE
Slide the unit into the wall case and secure with four
screws through the unit flange holes.
3
4
Installation Instructions
18
NOTE: There are several extra holes in the unit side
flanges for installation in wall cases other than GE.
To avoid damaging the flange insulation, the installer
should use an awl or other sharp tool to puncture the
insulation in the appropriate holes before installing
the attachment screws.
INSTALL THE WALL CASE AND
EXTERIOR GRILLE
1The RAB71 series or RAB77 wall case must be
properly installed per instructions packed with
the case.
2Remove the corrugated stiffener and the outdoor
protective panel. Use the slit in the outdoor panel
as a handhold and push out.
3Install the exterior grille from the room side
following instructions packed with the grill.
Insulated Wall Case
This unit is designed to be installed in a
GE plastic or an insulated steel wall case. This
minimizes condensation from forming on the
room side of the case.
The RAB71 series wall cases are insulated. Insulation
kit RAK901L is available for use with RAB77 or
existing uninsulated wall cases when needed.
NOTE: For installation with a subbase, see the
instructions packed with that kit.
1
INSTALLING THE ZONELINE
Stiffener
Protective panel Slit
PREPARE THE ROOM CABINET
(CONT.)
3Remove the room cabinet by pulling it out at the
bottom to release it (1), then lift it up to clear the
rail along the unit top (2).
2
PREPARE THE ROOM CABINET
1Carefully remove shipping tape, if there is any, from
the room cabinet and vent door.
2Remove the shipping screw/clamp from the vent
door, if present.
2
Shipping
tape
Remove shipping
screw and clamp
if present

Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Consumer Support
Before You Call For Service… ge.com
Troubleshooting Tips
Problem Possible Causes What To Do
Zoneline does The unit is •Make sure the Zoneline plug is pushed completely
not start unplugged. into the outlet.
The fuse is blown/circuit •Check the house fuse/circuit breaker box and replace
breaker is tripped. the fuse or reset the breaker.
The unit is waiting for •This is normal. The Zoneline will start again after
the compressor overload it resets.
protector to reset.
Power failure. •There is an automatic delay start feature that may not
allow the unit to start, after power is restored and the
unit is turned back on, for approximately 30 seconds.
•There is a protective time delay (up to 3 minutes) to
prevent tripping of the compressor overload. For this
reason, the unit may not start normal heating or cooling
for 3 minutes after it is turned back on.
The current interrupter •Press the RESET button located on the power cord plug
device is tripped. or the box near the plug.
•If the RESET button will not stay engaged, discontinue use
of the Zoneline and contact a qualified service technician.
Zoneline does not cool Indoor airflow •Make sure there are no curtains, blinds or furniture
or heat as it should is restricted. blocking the front of the Zoneline.
Outdoor airflow is •Make sure the rear grille is not restricted. This can cause
restricted or recirculated. the unit to cycle off due to the compressor overload.
•Outdoor grille must have a minimum of 65% free area.
Non-GE grilles may be too restrictive for proper
performance. Consult your salesperson for assistance.
The temp control may •Turn the control to a lower or higher setting.
not be set high enough. NOTE: The temperature limiter may be limiting the temperature range.
The air filter is dirty. •Clean the filter at least every 30 days.
See the Operating Instructions section.
The room may have •When the Zoneline is first turned on you need to
been hot or cold. allow time for the room to cool down or warm up.
Outdoor air is •Set the vent control to the CLOSE position.
entering the room.
Burning odor at the start Dust is on the surface •This can cause a “burning” odor at the beginning of
of heating operation of the heating element. the heating operation. This odor should quickly fade.
The air is not always The heat pump is not •This is normal. The heat pump will produce warm air
cool or hot during producing hot air. but not as hot as air produced when the higher-cost
operation electric heat is used.
The fan switch may be •This causes the fan to blow room temperature air
set at continuous fan even when the compressor or heater cycles off.
The continuous air movement provides better
overall temperature control.
19

Consumer Support Troubleshooting Tips Care and Cleaning Operating Instructions Safety Instructions
20
Normal Operating Sounds
You may hear a pinging noise caused by water being
picked up and thrown against the condenser on
rainy days or when the humidity is high. This design
feature helps remove moisture and improve
efficiency.
You may hear relays click when the controls cycle
on and off or are adjusted to change the room
temperature.
Water will collect in the base pan during high
humidity or on rainy days. The water may overflow
and drip from the outdoor side of the unit.
The indoor fan runs continuously when the unit is
operating in the cooling mode, unless the fan switch
behind the room cabinet is set at fan cycle (up).
This will cause the fan to cycle on and off with the
compressor. You may also hear a fan noise stop
and start.
You may notice a few minutes delay in starting if you
try to restart the Zoneline too soon after turning it
off or if you adjust the thermostat right after the
compressor has shut off. This is due to a built-in
restart protector for the compressor that causes
a 3-minute delay.
During the defrost cycle, both indoor and outdoor
fans stop and the compressor will operate in the
cooling mode to remove frost from the outdoor coil.
After defrost, the unit will restart in electric heat to
quickly warm the room to the desired comfort level.
To protect the compressor and prevent short
cycling, the unit is designed to run for a minimum
of 3 minutes, after the compressor starts at any
thermostat setting.
Things that are normal.
3-Minute
Delay
“CLICK”
SILENCE
COMPRESSOR
PROTECTION
Before You Call For Service…
Troubleshooting Tips
Problem Possible Causes What To Do
The air does not feel The heat pump alone •Use the Electric Heat Option. This turns off the
warm enough during produces air that feels heat pump and warms with electric heat only.
heating operation cooler than desired. NOTE: Use of this option will result in increased energy
consumption.
Temperature display The compressor may •Set the mode control to STOP and then restart the
flashes have failed. unit. If the flashing light reappears within 30 minutes,
call for service.