GE Zoneline AZ58H12DAD Operating instructions

TINSEA472JBRZ 49-7560 10-06 JR
Air Conditioners
Safety Instructions . . . . . . . . . . .2
Operating Instructions
Air Direction . . . . . . . . . . . . . . . .4
Auxiliary Controls . . . . . . . . . .5–9
Controls . . . . . . . . . . . . . . . . . . . .3
Vent Control . . . . . . . . . . . . . . . .4
Care and Cleaning
Air Filters . . . . . . . . . . . . . . . . . .11
Base Pan . . . . . . . . . . . . . . . . . .10
Outdoor Coils . . . . . . . . . . . . . .10
Room Cabinet and Case . . . . . .10
Ventilation Filter . . . . . . . . . . . .10
Installation Instructions
Electrical Connection . . . . .14–17
Installing the Zoneline . . . . . . .18
Preparation . . . . . . . . . . . . . . . .12
Replacing an Existing Unit? . . .13
Troubleshooting Tips . . . .19, 20
Normal Operating Sounds . . . .20
Consumer Support
Consumer Support . . .Back Cover
Product Registration . . . . . .21, 22
Warranty . . . . . . . . . . . . . . . . . .23
Heat Pump Model 5800
Owner’s Manual and
Installation Instructions
ge.com
Write the model and serial
numbers here:
Model # __________________
Serial #____________________
Find these numbers on a label
behind the room cabinet on the
base pan.
Zoneline®
Español
For a Spanish version of this
manual, visit our Website at
ge.com.
Para consultar una version
en español de este manual
de instrucciones, visite nuestro
sitio de internet ge.com.
Française
For a French version of this
manual, visit our Website at
ge.com.
Pour une version française de
ce manuel d'utilisation, veuillez
visiter notre site web à l’adresse
ge.com.

Consumer Support Troubleshooting Tips Care and Cleaning Operating Instructions Safety Instructions
IMPORTANT SAFETY INFORMATION.
READ ALL INSTRUCTIONS BEFORE USING.
WARNING!
For your safety, the information in this manual must be followed to minimize the risk of fire or
explosion, electric shock, or to prevent property damage, personal injury, or loss of life.
■This Zoneline must be properly
installed in accordance with the
Installation Instructions before it is
used. See the Installation Instructions
in the back of this manual.
■Replace immediately all electric service
cords that have become frayed or
otherwise damaged. A damaged power
supply cord must be replaced with a
new power supply cord obtained from
the manufacturer and not repaired.
Do not use a cord that shows cracks
or abrasion damage along its length or
at either the plug or connector end.
■Unplug or disconnect the Zoneline at
the fuse box or circuit breaker before
making any repairs.
NOTE: We strongly recommend that any
servicing be performed by a qualified
individual.
Replacing an existing unit?
For details, see the Installation
Instructions in this manual.
SAFETY PRECAUTIONS
READ AND FOLLOW THIS SAFETY INFORMATION CAREFULLY.
SAVE THESE INSTRUCTIONS
2

About Your Heat Pump
Heat pumps can save money by removing heat
from the outside air—even when the outside
temperature is below freezing— and releasing
that heat indoors.
To get the best performance from your heat
pump, don’t change the room thermostat very
often. Raising the heat setting 2–3 degrees will
cause the Zoneline to use its electric heating
elements in order to reach the new temperature
setting quickly.
There is a three minute minimum compressor
run time at any setting to prevent short cycling.
The indoor fan motor starts before the
compressor and stops after the compressor
cycles off.
The electric heating elements use much
more electricity than heat pumps and cost
more to operate.
Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Consumer Support
3
About the controls on your Zoneline. ge.com
Controls
Temp Control
The temp control is used to maintain the
room temperature. The compressor will
cycle on and off to keep the room at the
same level of comfort.
Press the + pad to raise the temperature.
Press the – pad to lower the temperature.
When the outdoor temperature is lower than
25°F, heat is provided by the electric heater in the
air conditioner instead of by the heat pump.
Sleep
Press to set the air conditioner to run for
8 hours before it automatically returns to
the previous setting.
When in the cooling mode and the
sleep timer is set, the set temperature will
automatically increase 2°F after the second
hour then 1°F each hour over the next two
hours. Also, the fan speed will change to
low. When in the heating mode, the set
temperature will decrease in the same
manner.
To cancel the sleep mode, press the MODE pad or
the SLEEP pad a second time.
Fan, Mode & Operation Control
FAN—sets the fan operation for HIGH,
LOW or AUTO speed. When set at AUTO,
it automatically switches between LOW
and HIGH as room temperature changes.
MODE—COOL—For cooling
FAN—For fan-only operation
HEAT—For heating
OPERATION—ON/STOP—Turns the unit
on or off. Power remains connected to the
Zoneline. The Freeze Sentinel feature still
functions if switch 6 is enabled (UP). See
the Freeze Sentinel section.
NOTE: The temperature display will flash to
indicate a possible unit malfunction. See the
Before you call for service section.
TEMP CONTROL FAN, MODE & SLEEP OPERATION
MODE TEMP FAN OPERATION
HIGH
LOW
AUTO
COOL
FAN
HEAT
ON
STOP
SLEEP
ON
STOP

Consumer Support Troubleshooting Tips Care and Cleaning Operating Instructions Safety Instructions
Ventilation Control
The ventilation control lever is located at the
upper left side of the Zoneline unit, behind the
room cabinet.
NOTE: The vent door shipping hardware must be
removed before using the vent control lever.
See the Installation Instructions in this manual.
When set at the closed position, only the air
inside the room is circulated and filtered.
When set at the open or middle position, some
outdoor air will be drawn into the room. This will
reduce the heating or cooling efficiency.
Energy Tip: Keep the vent control at the closed
position. The room air will be filtered and
circulated.
Air Direction
To adjust the air direction, remove the room
cabinet. Remove the 7 louver screws that hold
the louver insert in place. Flip the louver insert
180°, replace the screws and the room cabinet.
Remove the room cabinet and flip the louver
insert to change the air direction.
4
Other features your Zoneline may have.
To Remove the Room Cabinet
Additional controls are located behind the
room cabinet.
To remove: Pull out at the bottom to release it
from the tabs (1). Then lift up (2).
To replace: Place the tabs over the top rail (1).
Push inward at the bottom until it snaps into
place (2).
Open position
Louver screws
Louver screws
Closed position
Middle position

The auxiliary dip switch controls are located
behind the room cabinet, through an opening
below the control panel.
Remove the room cabinet. See the To Remove the
Room Cabinet section.
The owner is responsible for checking switches
and ensuring they are in the desired position.
5
Auxiliary Controls on your Zoneline. ge.com
Auxiliary Controls – Dip Switches
Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Consumer Support
All Electric Heat
When this switch is enabled (UP), heat pump
operation is locked out, causing the unit to
provide only electric resistance heat.
Cooling–Smart Fan
When this switch is enabled (UP), it allows the
indoor fan to cycle on/off with the compressor.
When this switch is disabled (DOWN), it allows
the indoor fan to run continuously.
Heating–Smart Fan
When this switch is enabled (UP), it allows the
indoor fan to run continuously. When this
switch is disabled (DOWN), it allows the indoor
fan to cycle on/off with the heat pump or
heater operation.
ALLI2R (All Electric Heat)
C: FAN CN (Cooling–Smart Fan)
H: FAN CY (Heating–Smart Fan)
ALLI2R (All Electric Heat)
C: FAN CN (Cooling–Smart Fan)
H: FAN CY (Heating–Smart Fan)
CLASS 2 (Remote Thermostat)
LOAD SHEDDING (CDC)
FREEZ Sen (Freeze Sentinel)
CONST FAN (Constant ON Fan)
OCCUPIED (Occupancy Sensor)
Reserved for future use
DIAGNOS (Diagnostic Check)
BOOST (Heat Boost Operation)
HEAT S (Heat Sentinel)
TL1 (H) (Temp. Limit 1–Heat)
TL2 (H) (Temp. Limit 2–Heat)
TL3 (H) (Temp. Limit 3–Heat)
TL1 (C) (Temp. Limit 1–Cool)
TL2 (C) (Temp. Limit 2–Cool)
TL3 (C) (Temp. Limit 3–Cool)
Dip Switches

6
Auxiliary controls on your Zoneline.
Remote Thermostat—Class 2
When this switch is enabled (UP), it allows the
unit to operate off of a Class 2 Remote Control
Wall Thermostat. The unit controls are disabled.
Load Shedding (CDC)
This feature is active only if the unit is in
CDC mode. When this switch is enabled (UP),
the indoor fan can be turned ON or OFF with
the unit controls.
Freeze Sentinel
When this switch is enabled (UP), it turns OFF
the freeze sentinel protection feature. With the
switch disabled (DOWN), the freeze sentinel is
activated which automatically provides heat
without user interface. This helps to prevent
plumbing damage by turning the heater and
indoor fan ON at 41° F and OFF at 46°F.
Constant ON Fan
When this switch is enabled (UP), it allows the
indoor fan to run continuously, at high speed,
even if the unit is in the STOP position.
Occupancy Sensor
When this switch is enabled (UP), it allows the
unit to utilize an infrared motion sensor and a
door switch for occupancy detection. This feature
allows an energy management system to be
installed and operated in conjunction with
the unit.
Consumer Support Troubleshooting Tips Care and Cleaning Operating Instructions Safety Instructions
CLASS 2 (Remote Thermostat)
LOAD SHEDDING (CDC)
FREEZE Sen (Freeze Sentinel)
CONST FAN (Constant
ON Fan)
OCCUPIED
(Occupancy Sensor)

ge.com
Temperature Limiting
Temperature limiting can reduce energy costs
by limiting the lowest temperature that can be
set for cooling and the highest temperature that
can be set for heating. Temperature limiting is
controlled by switches 1–6 on the second block
of auxiliary controls. The first three switches are
used to select the cooling limits. The next three
switches are used to control the heating limits.
This feature is not available with the Remote
Thermostat–Class 2.
Temperature limiting during COOL mode
(all temperatures shown in °F)
UP DOWN Minimum Maximum
NONE 1, 2, 3 60° 85°
1 2, 3 64° 85°
1, 2 3 66° 85°
2 1, 3 68° 85°
2,3 1 70° 85°
1, 2, 3 NONE 72° 85°
1, 3 2 74° 85°
3 1, 2 76° 85°
Temperature limiting during HEAT mode
(all temperatures shown in °F)
UP DOWN Minimum Maximum
NONE 4, 5, 6 60° 85°
4 5, 6 60° 80°
4, 5 6 60° 78°
5 4, 6 60° 76°
5,6 4 60° 74°
4, 5, 6 NONE 60° 72°
4, 6 5 60° 70°
6 4, 5 60° 65°
Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Consumer Support
Heat Boost
When this switch is enabled (UP) and outdoor
temperatures are between 20° F and 46° F, heat
pump only operation is locked out. This setting is
used to provide supplementary heat to the heat
pump operation in conditions where the heat
pump only operation is not sufficient to maintain
a consistent, comfortable room temperature to
the consumer.
Diagnostics Check–For Technician’s Use Only
When this switch is enabled (UP), the unit will go
through an operations check of all components,
which takes about 3 minutes (176 seconds).
This diagnostic tool is intended for use by
a qualified technician.
TL1 (C) (Temp. Limit 1–Cool)
TL2 (C) (Temp. Limit 2–Cool)
TL3 (C) (Temp. Limit 3–Cool)
TL1 (H) (Temp. Limit 1–Heat)
TL2 (H) (Temp. Limit 2–Heat)
TL3 (H) (Temp. Limit 3–Heat)
BOOST (Heat Boost Operation)
DIAGNOS (Diagnostic Check)
7
Heat Sentinel
When this switch is enabled (UP), it turns ON
the heat sentinel protection feature. With the
switch disabled (DOWN), the heat sentinel is
de-activated. This feature automatically provides
cooling without user interface. This helps to
prevent an excessively hot room by turning the
air conditioner ON at 85°F and OFF at 80°F.
Heat Sentinel

8
Consumer Support Troubleshooting Tips Care and Cleaning Operating Instructions Safety Instructions
Auxiliary controls on your Zoneline.
Auxiliary Controls—Terminal Connections
The auxiliary controls are located behind
the room cabinet below the control panel.
Remove the room cabinet. See the
To Remove the Room Cabinet section.
Remove the screws from the lower panel
front cover and lift the panel off.
After all desired settings have been made,
replace the panel and room cabinet by
reversing the above steps.
The owner is responsible for making all
connections and setting the appropriate
dip switches.
Insert the building hook-up wires into the
bottom of the terminal and tighten screw
securely to make the desired connections.
CAUTION:
Improper wiring may damage the Zoneline
electronics. No common busing is permitted.
Damage or erratic operation may result.
A separate wire pair must be run from
each separate controlling switch to each
individual Zoneline.
3
2
1
Motion Sensor
Door Sensor
External Fan
Central Desk Control
Common - Ground
White - Heater
Yellow - Compressor
Black - Solenoid
Green - High Speed Fan
Green - Low Speed Fan
Red - 24 V AC only
Motion Sensor (Obtained locally)
When connected, the wall mounted motion
sensor will detect motion in the room and
automatically turn the unit ON or OFF.
The door and motion sensors work together
to automatically turn the unit ON or OFF.
Motion Sensor
Remove screws
and panel to access
terminal connections

9
Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Consumer Support
ge.com
Door Sensor (Obtained locally)
When connected, the door sensor will detect
when the door in the room was opened or
closed. This feature must be used in conjunction
with the motion sensor.
The door and motion sensors work together
to automatically turn the unit ON or OFF.
Door Sensor
External Fan (Obtained locally)
When connected, an auxiliary or external fan
can be controlled with the indoor fan motor
on the Zoneline. Connections provide 24 V AC
to energize a remote relay, turning on the
external fan.
External Fan
Central Desk Control
When connected, the unit can be turned ON
or OFF with a switch located at the Central
Control Panel. A separate wire pair must be
run from each separate controlling switch to
each individual Zoneline.
Central Desk Control
Remote Thermostat
When connected, the unit will be controlled
by a remote thermostat.
NOTE: The number 4 dip switch must be in the
enabled (UP) position to activate the remote
thermostat. (See the installation instructions
supplied with the remote thermostat).
IMPORTANT:
The Zoneline thermostat connections
provide 24 V AC only.
If using a digital/electronic wall thermostat,
you must set it to the 24 V AC setting.
See the Installation Instructions for the
wall thermostat.
CAUTION:
Damage to a wall thermostat or to the
Zoneline electronics can result from improper
connections. Special care must be used in
connecting blue and black wires. No line voltage
connections should be made to any circuit.
Isolate all wires in building from line voltage.
Common - Ground
White - Heater
Yellow - Compressor
Black - Solenoid
Green - High Speed Fan
Green - Low Speed Fan
Red - 24 V AC only

Consumer Support Troubleshooting Tips Care and Cleaning Operating Instructions Safety Instructions
10
Care and cleaning.
Base Pan
In some installations, dirt or other debris may be
blown into the unit from the outside and settle in
the base pan (the bottom of the unit).
In some areas of the United States a “jell-like”
substance may be seen in the base pan.
Check it periodically and clean, if necessary.
Outdoor Coils
The coils on the outdoor side of the Zoneline
should be checked regularly. If they are clogged
with dirt or soot, they may be professionally
steam cleaned, a service available through your
GE service outlet. You will need to remove the
unit to inspect the coils because the dirt
build-up occurs on the inside.
Clean the outside coils regularly.
Room Cabinet and Case
Turn the Zoneline off and disconnect the
power supply.
To clean, use water and a mild detergent.
Do not use bleach or abrasives. Some commercial
cleaners may damage the plastic parts.
Coils
Grille
Ventilation Filter
If the vent door is open, clean the vent filter twice a year
or as required.
Turn the Zoneline off before cleaning.
To remove the vent filter:
■Remove the room cabinet. See the To Remove
the Room Cabinet section.
■Remove the four screws securing the unit
flanges to the case.
■Slide the unit from the wall case.
■Grasp the vent filter tab and pull the filter out
by sliding it to the right.
To clean the vent filter:
■Run water through the filter from the
back side.
■Dry thoroughly before replacing.