Ge Pacsystems rx3i genius User manual

GFK-2892B

Programmable Control Products

PACSystems* RX3i

Genius* Communications Gateway

User Manual

August

2016

Public

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Contents

INTRODUCTION..................................................................................................................7CHAPTER 1

1.1 DESCRIPTION .....................................................................................................................................................7

1.2 PRODUCT OVERVIEW...........................................................................................................................................8

1.3 SPECIFICATIONS..................................................................................................................................................9

1.4 CONTROLS AND INDICATORS ...............................................................................................................................10

1.4.1 Mounting .............................................................................................................................................11

1.5 PROFINET OPERATION OVERVIEW .....................................................................................................................12

1.6 SYSTEM LIMITS.................................................................................................................................................15

1.7 OPERATIONAL DIFFERENCES VS.GENIUS BUS CONTROLLER.......................................................................................16

1.8 SUPPORTED GENIUS DEVICES ..............................................................................................................................17

INSTALLATION .................................................................................................................19CHAPTER 2

2.1 PRE-INSTALLATION CHECK ..................................................................................................................................19

2.2INSTALLATION LOCATION....................................................................................................................................19

2.3 INSTALLATION IN HAZARDOUS AREAS ...................................................................................................................20

2.3.1 ATEX Zone 2 .........................................................................................................................................20

2.3.2 ATEX Marking ......................................................................................................................................20

2.4 MODULE INSTALLATION .....................................................................................................................................21

2.4.1 Install SD Card......................................................................................................................................21

2.4.2 Mounting the GCG001 .........................................................................................................................21

2.4.3 GCG001 Module Removal....................................................................................................................23

2.4.4 Light-Emitting Diode (LED) Indications ................................................................................................24

2.4.5 Fault Notifications................................................................................................................................25

2.5 CONFIGURING THE GENIUS GATEWAY TO OPERATE WITH THE RX3I CPU ....................................................................25

2.6 ETHERNET PORT CONNECTIONS...........................................................................................................................25

2.6.1 RJ-45 Port Connections ........................................................................................................................26

2.7 FIRMWARE UPDATES .........................................................................................................................................26

2.8 SPARE PARTS ...................................................................................................................................................27

CONFIGURATION..............................................................................................................29CHAPTER 3

3.1 CONFIGURATION TOOLS.....................................................................................................................................29

3.2 CONFIGURATION OVERVIEW ...............................................................................................................................29

SYSTEM OPERATION .........................................................................................................33CHAPTER 4

4.1 SYSTEM OVERVIEW ...........................................................................................................................................33

4.1.1 Communications ..................................................................................................................................33

4.1.2 Redundancy .........................................................................................................................................34

4.1.3 I/O Scans ..............................................................................................................................................35

4.1.4 Alarms..................................................................................................................................................36

DIAGNOSTICS ..................................................................................................................37CHAPTER 5

5.1 STATUS DATA ..................................................................................................................................................37

5.1.1 PROFINET Status Data .........................................................................................................................37

5.1.2 Genius Status Data ..............................................................................................................................38

5.2 MODULE LED INDICATORS .................................................................................................................................38

5.3 POWER-UP.....................................................................................................................................................39

5.3.1 Problems during Power-up ..................................................................................................................39

5.3.2 Transitioning from Firmware Update Mode to Operational Mode .....................................................39

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Contents

5.4 MODULE FAULTS IN THE RX3I I/O FAULT TABLES ...................................................................................................40

5.4.1 Fault Types Reported to the RX3i Controller I/O Fault Table ...............................................................41

5.4.2 Clearing the RX3i Fault Tables .............................................................................................................43

COMMREQ/DATA_INIT_COMM PROGRAMMING .................................................................45CHAPTER 6

6.1 COMMREQS AND PASSWORDS .........................................................................................................................45

6.2 PROGRAMMING FOR A COMMREQ COMMUNICATION REQUEST .............................................................................45

6.3 COMMREQ COMMAND BLOCK FORMAT ............................................................................................................46

6.3.1 COMMREQ Command Block Contents.................................................................................................47

6.3.2 COMMREQ Commands Supported by the Genius Gateway (GCG001) ................................................48

6.3.3 COMMREQ Command Block Quick Reference .....................................................................................49

6.3.4 Mechanics of the COMMREQ Instruction ............................................................................................50

6.3.5 Comparison: COMMREQ vs Data_Init_Comm .....................................................................................55

6.3.6 COMMREQ Differences: Genius Bus Controllers and Genius Gateway................................................56

6.4 COMMREQ DESCRIPTIONS AND FORMATS ..........................................................................................................57

6.4.1 COMMREQ #1: Pulse Test Command...................................................................................................57

6.4.2 COMMREQ #2: Read Configuration Command....................................................................................58

6.4.3 COMMREQ #3: Write Configuration Command...................................................................................59

6.4.4 COMMREQ #4: Read Diagnostics Command .......................................................................................60

6.4.5 COMMREQ #5: Clear Circuit Fault Command ......................................................................................61

6.4.6 COMMREQ #6: Clear All Circuit Faults Command................................................................................61

6.4.7 COMMREQ #7: Assign Monitor Command ..........................................................................................62

6.4.8 COMMREQ #11: Read Device Command .............................................................................................63

6.4.9 COMMREQ #12: Write Device Command ............................................................................................64

6.4.10 COMMREQ #19: Read Identification....................................................................................................65

6.4.11 COMMREQ #20: Write Point Command ..............................................................................................66

6.4.12 COMMREQ #21: Read Block I/O Command .........................................................................................67

6.4.13 COMMREQ #22: Read Map Command ................................................................................................71

6.4.14 COMMREQ #23: Write Map Command ...............................................................................................72

6.4.15 COMMREQ #24: Read Data Command................................................................................................73

6.4.16 COMMREQ #25: Write Data Command...............................................................................................73

ii Public PACSystems RX3i Genius Communications Gateway User Manual GFK-2892B

Contents

Figure 1: PLC System Using Genius Gateway GCG001.............................................................................................................................7

Figure 2: GCG001 Module.........................................................................................................................................................................................8

Figure 3: Genius Gateway GCG001 Front Panel View ............................................................................................................................10

Figure 4: GCG001 Panel Mount Diagram......................................................................................................................................................11

Figure 5: Application Relationships between PROFINET Controller & Genius Gateway.......................................................12

Figure 6: Real-Time & Non-Real-Time Data Types...................................................................................................................................13

Figure 7: PLC - GCG - Genius Scan Cycles ....................................................................................................................................................14

Figure 8: Rear View of GCG001 ..........................................................................................................................................................................21

Figure 9: GCG001 Power Connector................................................................................................................................................................21

Figure 10: Daisy Chain Genius Bus Wiring....................................................................................................................................................22

Figure 11: Genius Bus Wiring for Bus Termination ..................................................................................................................................22

Figure 12: PROFINET Discovery Screenshot ................................................................................................................................................23

Figure 13: GCG001 Firmware Upgrade ZIP File UnZIPped to SD Card ..........................................................................................26

Figure 14: Hardware Configuration Expanded Tree ...............................................................................................................................29

Figure 15: Change Module List for Genius Gateway GCG001............................................................................................................30

Figure 16: Populating the Genius IO Devices to be Controlled by the Genius Gateway......................................................31

Figure 17: Populating Slots in S90-70 Rack Controlled by Remote I/O Scanner (BEM733) ................................................31

Figure 18: Genius Gateway Configuration Example ...............................................................................................................................32

Figure 19: Genius Hot Standby Redundancy..............................................................................................................................................34

Figure 20: PROFINET Media Redundancy......................................................................................................................................................35

Figure 21: Gateway Status Data........................................................................................................................................................................37

Figure 22: Genius Status Data ............................................................................................................................................................................38

Figure 23: Genius Discrete Block "No Load Present" Fault Display (Example)...........................................................................42

Figure 24: Genius Analog Block "Over Range" Fault Display (Example)........................................................................................43

Figure 25: Ladder Logic to Clear Circuit Fault ............................................................................................................................................54

Figure 26: Data_Init_Comm to Clear Circuit Fault ...................................................................................................................................55

Figures

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