GE ACR11B User manual

•
t
•
..
•
Types
ACRllB
ACRllC
ACRllE
INSTRUC1'IONS
RECLOSING
RELAY
POWER SYSTEMS MANAGEMENT DEPARTMENT
GEN
ERAL
e
ELECTRI
C
PHilADELPHIA.
PA.
GEH-1786C
SUPERSEDES
GEH.1786B

'GEB-1786 Reclosing Relay Type ACR
2
Fig.
LA
(8013291)
jlf-!!L-.
. '
SWITCH
DE
-----I
SWITCH
JK-KL
SYNCHRO-
NOUS
-_~
MOTOR
\,
__
S'''CH
AS-BG
AETAI~ING
SCREW
---.",--i--
KNURI..I:D
DIAL
IUloe
ROL.L.EI~
ACTUATOR
Front
View Nameplate
Removed
INTERLOCKING
~P(~J\H
UNIT(l79E)
L.!lU[Y----.J
Fig.
lC
(8013414)
Right
Side
View
Fig.
lB
(8013290)
Rear View
Fig.
lD
(80<3413)
Left
Side
View
SWITCMGH
SWfTCMRS
;
AUXILIARY
I
•
•
•
•

•
•
RECLOSING RELAY
TYPE
ACRII
INTRODUCTION
The Type
ACRllB
relay
is
a
reclosing
relay
which
automatically
initiates
the
reclosing
Impulses
to a
circuit
breaker
which
has
been
tripped by
Its
protective
relay.
It
Is
basically
a timing device,
consisting
of a synchronous
motor
which
drives
a
gear
train
and a
cam
shaft with
resetspring
through
a
crown-gear
clutch with a magnetic clutch
release.
The
relay
contains a
series
at
cam-operated
switches,
an
auxiliary
unit and
an
interlocking unit.
The
cams
can be
arranged
to provide for an
immediate
Initial
reclosure
followed by
up
to
three
delayed
reclosures,
or
for
a delayed initial
re-
closure
followed by one
or
two additional delayed
reclosures.
The
reclosing
relay
resets
auto-
matically
a
short
interval
after
any
successful
reclosure,
or
from
Its lockout position following
a
successful
manual
reclosure.
Other
reclosing
cycles
are
also
possible
as
described
under AD-
JUSTMENTS.
The
ACRllC
relay
Is
similar
in construction
to
the
ACRllB
except
that
all
of the
adjustable
cams
are
singl.e ended. The
omission
of the double
ended
cams
permits
eliminating
the
definite
time
automatic
reset
feature
after
any
or
all
successful
t"eclosures.
Reset
is
accomplished by the
flat
ended
awl
after
successful
manual
reclosures.
The
.oller
actuated
switches "DEn-nGlII" and nJX"
are
set
as
outlined in the
text
for
the
ACRllB.
The
"RS" switch
setting
Is
made
as
required
In the
particular
application. The
Interanal
connection
diagram
Is
the
same
as
the
ACRllB.
The
ACRllE
is
similar
to the
ACRllB
except
that
It
has a
dual
rated
motor
ctrcult.
APPLICATION
The Type
ACR
reclosing
relay
is
suitable for
application whenever
It
Is
destred
to automatically
reclose
a
circuit
breaker
one
or
more
times
after
It
has
been
tripped
by
Its
protective
relay. When
Immediate
initial
reclosing
is
used, the
circuit
breaker
mechanism
should be provided with a
position
SWitch
or
latch-checking switch to
insure
that
the
mechanism
is
ready
to
close
the
breaker
before
the
closing
coil
Is
energized; and the
pro-
tective
relay
contacts
must
reopen
fast
enough to
prevent
retrlpplng
of the
ctrcult
breaker
following
Immediate
reclosure.
A D-C stepping
relay
Type
NLA
Is
available
to
provide
an
alarm
after
a specified number
at
reclosures
and a lockOut
after
a
spec
ifled number
of
subsequent
reclosures.
More specific information
relative
to
applica-
tion
Is
given in the section entitled APPLICATION
CONSIDERATIONS.
RATINGS
The driving motor
of
the Type
ACRll
relay
Is
available
for
operation on
a-c
only, and
Is
rated
continuously
at
the voltage and frequency indicated
on the nameplate.
The
auxiliary
units (interlocking unit 179E
anti-pump unit 119Z, and clutch
release
unit 179R\
can be furnished
for
use
on
eithera-cor'd-c
controi
supplies. The interlocking and clutch
release
units
are
suitable for
intermittent
duty only, but the
anti
-pump unit
Is
continuously
rated
at
the voltage
and frequency indicated on the nameplate.
CONTACTS
The
cam
operated switch
contacts
will make,
carry
and
interrupt
the following
currents.
VOLTS INDUCTIVE NON-INDUCTIVE
ABC
-
GHl
RS
ABC
-GHl RS
24
d-c
6 2.4 10 3
48
d-c
1 0.6 1.5 0.7
125
d-c
0.2 0.2 0.2 0.2
250
d-c
0.1 0.1 0.1 0.1
All
cam
operated switches will
carry
30
amps
for
tripping duty.
The contacts of the anti-pump unit 179Z and
the interlocking unit 179E will make
up
to
10
amperes
and
wUl
carry
1.0
ampere
continuously.
Its contact interruption
rating
Is shown
In
thefollow-
ing tabulation:
VOLTS
INDUCTIVE
NON-INDUCTIVE
250 D-C
O.lOA
0.20A
125 D-C
0.3OA
0.7SA
48 D-C 1.20A
3.5OA
230 A-C 1.0 A 2.0 A
11S
A-C
2.0 A 4.0 A
rlt.,.
i""rucliolll do
IIOt
purport
to
cov.r
011
detail,
or
voriotiolll
in
equipment
IIOr
to
provide
for
.very pouible
conting.ncy
to
be
m.t
in
connection
witlt
i""ollolion,
operation
or
maintenonce. Sltould furtlt.,
information
be
delired
or
"'ould
porticular
problem, ari
..
wlticlt
are
IIOt
covered ",fficiently
for
tit. purclto_',
purpoMI,
tit. matt., "'ould
be
r.f.,red
to
tit. General
Electric
Compony.
3

=-'--------------------------------------------
,~Eii-1186
Reclosing
Relay Type ACR
TOTAL TIME
The
Type ACR
relay
is
available
with a total
, of
three
minutes.
This
total
time
cycle
is
Jured
from
the
point
where
the
motor
starts,
to
in"
point following lockout
where
the
relay
will
again
reset.
BURDENS
The
burden
of the Type ACR driving motor
is
approximately
5
volt-amperes,
3.5 watts
at
rated
voltage
for
either
50
or
60
cycles.
The
burden
of the continuously
rated
anti-pump
unit 179Z
is
tabulated
below
for
various
volt.ages.
VOLTS FREQ. V-A WATTS
·250
DC
--
8.6
125 DC
--
4.8
48
DC
--
4.6
24 DC
--
4.6
240 60 13.5 8
120 60 13.5 8
• Includes
series
resistor.
The
interlocking
unit 179E and clutch
release
unit 179R,
during
normal
operation
of
the lrelay,
are
only
momentarily
energized.
The approximate
burdens
of
the
two
units
are
shown below:
D-C 60
Cycles
179E
31
Watts 165 V-A
179R 48 Watts 240 V-A
RECEIVING,
HANDLING
AND
STORAGE
These
relays,
when not included
as
a
part
of
a
control
panel
will be shipped in
cartons
designed
to
protect
them
against
damage. Immediately upon
receipt
of a
relay,
examine
it
for
any damage
sustained
in
transit.
If
injury
or
damage
resulting
from
rough handling
is
evident, file a damage
claim
at
once with
the
transportation
companyand
promptly
notify the
nearest
General
Electric
Apparatus Sales
Office.
Reasonable
care
should
be
exercised
in
un-
packing
the
relay
in
order
that
none of
the
parts
are
injured
or
the
adjustments
disturbed.
If
the
relays
are
not tobe
installed
immediately,
they should
be
stored
in
their
original
cartons
in a
place
that
is
free
from
moisture,
dust
and
metallic
chips.
Foreign
matter
collected
on the outside of
the
case
may
find
its
way
inside
when the
cover
is
removed
and
cause
trouble in the operation of the
relay.
DESCRIPTION
The
Type ACR
relay
consists
of a synchronous
driving
motor,
a
gear
train
and
cam
shaft with
reset
spring
driven
through a crown
gear
dutch
4
with a magnetic clutch
release,
and
a
series
of
cam-operated
switches for
initiating
reclosures
and
reset
and
performing
the
various
auxiliary
functions
essential
to the
operation
of the
relay
.,
and
circuit.
A two-position
interlocking
unit and
an
auxiliary
anti-pump unit
are
also
included in
the
relay.
The mechanism
and
units
are
assembled
in
the
size
S-2
case.
A Photograph of the
relay
in
its
case
with
cover
in
place
is
shown on the
cover
of
this
Instruction
Book. The
series
of photographs in
Fig.
1 shows
the prinCipal
parts
in the
relay
and
their
relative
positions in the
assembly.
All
units
and
parts
are
identified
by
the
nomenclature
or
device
numbers
used
throughout
the
text.
CASE
The
case
is
suitable for
either
surface
or
semi-flush
panel mounting and
an
assortment
of
hardware
is
provided for
either
mounting. The
cover
attaches
to
the
case
and
also
carries
the
reset
mechanism
when one
is
required.
Each
cover
screw
has
provision
for
a
sealing
wire.
•
The
case
has
studs
or
screw
connections
at
both ends
for
the
external
connections. The
electri-
cal
connections between the
relay
units
and the
case
studs
are
made through
spring
backed
contact
fingers
mounted in
stationary
molded
inner
and
outer
blocks between which
nests
a
removable
con-
necting plug which completes the
circuits.
The
outer
blocks,
attached
to the
case,
have
the studs
for
the
external
connections, and
the
inner
blocks
have
the
terminals
for
the
internal
connections. •
The
relay
mechanism
is
mounted in a
steel
framework
called
the
cradle
and
is
a complete unit
with
all
leads being
terminated
at
the
inner
block.
This
cradle
is
held
firmly
in
the
case
with a latch
at
the top and the bottom and by a guide pin
at
the
back of the
case.
The
cases
and
cradles
are
80
constructed
that
the
relay
cannot
be
inserted
in
the
case
upside down. The connecting plug,
besides
making the
elecirical
connections between the
re-
spective
blocks of the
cradle
and
case,
also
locks
the
latch
in
place.
The
cover,
which
is
fastened to
the
case
by thumbscrews, holds
the
connecting plug
in
place.
To draw out the
relay
unit,
the
cover
is
first
removed, and the plugs drawn out. The
latches
are
then
released
and the
relay
unit
can
be
easily
•
drawn out. To
replace
the
relay
unit,
the
reverse
order
is
followed.
A
separate
testing
plug
can
be
inserted
in
place
of the connecting plug to
test
the
relay
in
place
on
the panel
either
from
its
normal
source
of power
or
from
other
sources.
Or, the
relay
unit can be
withdrawn
for
testing
and
replaced
by a
spare
relay
unit.
INSTALLATION
LOCATION
AND
MOUNTING
The
relay
should be mounted
on
a
vertical
sur-
face in a location reasonably
free
from
excessive
•

•
(
•
RES.
(OPER)
(.HEM
USED)
z
2 , 6 8
10
flED
.lJ.IPER
1I0TE
2
NOH
1-
JUIfPU
REQUIIiED
8UWEE.
1)
" 17
FOR
IIiIMEDIATE
I"ITIAL
IlECLOSUIIE:
BnWHN
1)
00
12
FOil
DHAYEO
INITIAL
RECLOSUIIE.
NOTE
2_
COItlYO_
COMII(CTIOM
OF
"'RS·
AYAllABLE
TO
88TAIII
.10
11.0.
011
II.C.
COIiTACT
BY
ITS
CONIIECTIOII
TO
STUD'
011
10.
BY
~1.IotP(1I
Fig.
2A
(362A57l-5)
Internal
Connections
for
Relay
Type
ACRllB
heat,
moisture,
dust
and
vibration.
The
relay
case
'IllLy
be
grounded, if
desired,
using
at
least
No.
12
3"
S gage
copper
wire.
The
panel
drilling
for
the
ACR
relays
is
shown in Fig. 10.
CONNECTIONS
The
internal
connections for the Type
ACRllB
and
ACRllC
relays
are
shown in Fig. 2A. All
con-
tacts
are
shown
as
they
are
with the
relay
com-
pletely
deenergized
and in Its
reset
position. The
internal
connections
for
the
ACRllE
relay
are
shown In Fig. 2B.
Shorting
bars
are
furnished
between
terminals
1 and 2, and between 9 and 10, to complete the
cir-
cuits
between
these
terminals
if the connection
plug Is withdrawn
from
the
case.
As
described
later,
the
usual
applications of the 179E and 179RS
contacts
connected to
these
terminals
require
short-
ing
bars.
For
other
applications
It
may
be
necessary
to
remove
the
shorting
bars.
An
Internal
jumper
Is
connected between
ter-
minals
13
and
17
on
relays
which have been
adjusted
at
the
factory
for Immediate
initial
reclosure.
On
relays
which have been
adjusted
for
delayed
initial
reclosure,
the
jumper
will be between
terminals
13
and 12. The
purpose
of
this
jumper
is
to
facilitate
the change
from
immediate
to delayed
initial
re-
closure,
or
vice
versa
as
described
more
thoroughly
'lI1der ADJUSTMENTS.
If
desired,
this
internal
umper
can be
removed
and the
necessary
con-
.1eCtiOnS
made
externally.
A
lead
with
colored
insulation
has
been
used
for
the
jumper
to
facilitate
Identification.
Reclosing
Relay Type ACR GEB-1'186
II({)
JlM'[R
(
S£E
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FOR
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R(CLOSJI!(.
HOTE
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COtIoOi
C(ItIIEC'I"ON
or
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IL..t.BlI
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ITS
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IIOl£ J -
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FOR
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RATlIIG.
Fig.
2B
(104A8965-1)
Internal
Connections
for
Relay
Type ACRllE
The
ACRllE
relays
are
normally
shipped with
the motor
circuit
adjusted
for
120 volt operations.
If
240 volt
power
Is used, the
jumper
around the
resistor
in the motor
circuit
must
be removed.
As indicated
In
Figs.
3 and 4 if
DC
reset
cir-
cuits
are
used, then the
AC
supply must be removed
whenever the
DC
supply
is
removed.
PRINCIPLES OF OPERATION
GENERAL
The basic
operating
principles
of the Type
ACR
reclosing
relay
will be explained with the aid of the
schematic
mechanical
diagram
shown
In
Fig. 5. Note
that
this
diagram
shows the components
In
neither
their
exact
relative
pOSitions,
nor
to
scale.
Al'lo included in the Type ACR relay, but not
shown
In
Fig.
5,
are
a two-position Interlocking
unit 179E and a telephone type
auxiliary
relay
179Z.
The 179Z unit Is
used
as
an
anti-pump unit.
The 179E
unit
(shown in photographs 1B and
lC)
Is a
specially
constructed
Interlocking
relay.
The
assembly
consists
of
two telephone type
relays
called
"operate"
and
"reset"
mounted
side-by-slde.
The
armatures
of
these
two
relays
are
mechanically
Interlocked by a latching
arrangement
located
be-
tween the two
relays.
This
interlock holds the
relay
in
either
the
"operate"
or
"Reset"
position
depending upon which unit was energized
last.
The
electrical
connections
are
such
that
as
one
of
the
units Is
energized
Its coll
circuit
Is
Interrupted
by the contacts on the adjacent unit
by
the
action
5

if
r
o·
'OEB-1'186 Recloslng Relay Type
ACR
6
13
SEE
NOTE*-"
'A"7
JK
179E
ESET
I
SEE
-<,,).
NOTE
~!jf='-:
-+--~
10
'"
'B'
152
cc
19
16
I
:::tt~
3
0.
r - - - -
..L.I------!C::JJ--
(YI
i
t--&..-moL
SWITOi,
hIlDEL
16591B 12
18
'--..J
'X'
DENOTES
CllNTACT
CLOSED
NO~PL
1.7
I
PL_
CIlNTACT
a.OSE
~~!ftrt-
~6~~
TRIP
TRIP
143A 'OPER,
152
rr
.illY
NlNSER
bil-~f-6
I X
2 X
~KloJi-O
3 X X
4 X
'>1roOi
5 X X
6 X X
II
~t:D--+----+---~-------+-----"--
- -
_J
(-J
LEGEND
101 CllNTIIlt.
SWI
TOi
a3A
'
RECLOSER
OJTOUT
SWITOi ' IFUSED
152,
POWER
CIROJIT
BREAKER
/JDTf!:
SEt
SHe,I!"
2..
~
..
152 aI a
112
•
IUXI
LI
ARY
SWI
TOiE5,
CLOSED
IIflEN
CI
ROJ
IT
BREN<
ER
I S
CLOSED
1S2aa
ruT
.OFF
SWlT01.
CLOSED
illHEN
BREAKER
OPERATING MEOI.610
SM
I S IN
ENERGIZED
OR
OPERATED
POSITION.
152b
•
AUXILIARY
SWITOi.
CLOSED
v.tiEN
CIROJIT
BREN<ER
IS
OPEN
152CC
CLOSING
COIL
152LC
lATOt
OtEO( ING
SWI
TOi.
a.OSED
VtHEN
CI
RQ./IT
9REAKER
MEOtANI::M
IS
LATOiED.
MOTOR.
oPEeATEO
S""A'"
e.e.
co
... .., rcTI<1US
152X
152Y •
179 •
179E
17!IM
IHR
CLOSING
RELAY
179AB·BC·
OaA'I'EO REQ.09.JRE
SWI
TOt
OPERATED
BY
CLOSI
NG
RELAY
IUXI
LI
ARY
RECLOSING
RELAY.
TYPE
ACR
INTERLOCKING
UNIT
SYNOiRONOUS
M011lR
CLU
TOi
REL
EASE
UN
IT
179Z
>NTI.P\M'
UNIT
179M;
179
DE
179Gi.HI.
179JK
179RS
RESET
SWI
TOi
FRONT
CJoMS
LIMIT
SWITCH.
RESET
OP:RATED
BY
L1MI
T
SWI
TCH.
LOCKOUT
XlliARY
OM
ALA'"
5\\1
TCH
SHAFT
ADJUSTABLE
IUXILIARY
SWITCH
(CNj
BE
SET
11l
CLOSE
IN
BOTH
RESET
>NO
LOCKOUT
•
BUS
DIFFERENT
IAL
LOCKOUT
RELAY.
186
NOTE
'A'
,
INTE~AL
JLM'ER
BETWE9I
13·17
FOR
''''''EDIATE
INITIPL
RECLOSURE
•
INITIPL
RECLOSURE:
SHIFT
11l
12.13
FOR
DELAYED
• -
CIlNTACT
'AB'
HELD
CLOSED
IN
RESET
POSITION
BY
CIM
FOR
''''''ED'ATE INITIPL
RECLDSURE:
THIS
AOJUSlIoIENT
NOT
NECESSARY
FOR
DELA"ED
INITlPL
RECLOSURE.
'Gi'
OPERATES
5.10
SECIlNDS
FROM
END
OF
TRAVEL:
'RS'
OPERATES
SLIGiTLY
AHEAD
OF
·Gi·.
v.tiEN
MOTOR
R£STARTS. 'RS'REMAINS ct,OSED UNTfL
......
I S
OPERATED
BY
FLAT
ENDED
CIM.
.NOTE
'B':
ctNotON
CIlNOECTION
OF
'R5'
AVAILABLE
TO
OBTAIN
A N.O.OR
N.C.
CONTACT
BY
ITS
CIlNNECTION
TO
SlUD t
OR
to.
NOTE
'C':
REMOVE
A·C
SUPPLY
WHENEVER
D.C
SUPPLY
Fal
179R IS
REMeWED,
WITH
PC
R.!.!IIt'T C
IRCvl"~,
Fig.
3
(362A572.l5)
Elementary
Diagram,
Typical
Application
of
Relay
Type
ACR
Used
with
Solenoid
Operated
Circuit
Breaker
•
•
•
•
•

•
(
•
"
Recloslng Relay Type ACR
GED-17BS
(X)
5
171E
T
179
Gil"
:f'~'
8
15
,,,,..
pEs.
R'1tf
NCR
II
E.
""'.....
~.ly
I
152
V,C
179
JK 179
171E
\
RESET \
179
ISEE
-<-NOTE
10
11!,
V·aJ •
18
R
'B'
DE
'
179 I ,
AS
I'
I,
!2!.
2
179
3 9
r-
- - - - t
.+-----{C]}--
...
_.J
(Y)
L
"7
12 179
Z
I CIlNTADI. SWIT01,
MODEL
1858IB12
I
'x'
DENOTES
CONTACT
CLOSED
.
NOIfoIR.
NOIfo!R.
(DjTACT
CLOSI
;:.~~
¢rJER
TRIP
I'
179E I
R.AlHI
OPER. I
I
152Y I
152Y I
11
I
(-)
152Y I
___
...J
101 •
CONTADI.
SWIT01 179 •
143A •
RECLOSER
aJTOUT SWIT01 I
FUSED
179E •
152
•
POWER
CIROlIT
BREAKER
179M
•
15ZII
A
12
• AUXILIARY SWIT01.
CLOSED
WHEN
CIRCUIT
179R •
~ER
1>l1
l I
t--1to
2
oH·<»J
X
x
P.Kl~ul
I• • x
x x
REQ.OSING RELAY,
TYPE
ACR
INTERLOCKING
UNIT
SYN01AONOUS
MOlOR
CLUTCH
RELEASE
UN
IT
y
X
X
BREAKER
I S
CLOSED.
152111 •
aJT·OFF
SWITCH,
OPERATED
BY
PISlON
152842
• OJT.OFF
SWITOi.
OPERATED
BY
LATOi
152b.
AUXILIARY SWITCH.
CLOSED
"'EN
BREAKER
152bd.
AUXILIARY SWITCH,
CLOSED
"'EN
BREAKER
179Z • ANTI
PUMP
UNIT
OF
179
179AB.BC •
DELAYED
RECLOSURE
17_
•
RESET
SO'T01
SWITCH.~
OPERATED
BY
J
FRONT
CAMS
IS
(PEN
1790£
•
LIMIT
SWITOi.
RESET
IS
OPEN,
\79GH.Hl
LIMIT
SOIT01,LOCKOUT
CAPABLE
OF
FINE
AOJUSlMENT,
15ZV.C
•
CDNTROL
VR.VE CLOSING
aJlL
152V.(]).
CONTROL
VALVE CUT.
OFF
(])IL
15lY
• ANTI
PUMP
RELAY
OF
152
179JK • ALAIfoI SOIT01 AUXILIARY
}
OPERATED
BY
179RS.
ADJUSTABLE AUXILIARY SOIT01
eM
SHAFT
(0"
BE
SET
TO
CLOSED
IN
BOTH
RESET
AND
LOCKOUT)
113C •
PRESSURE
CUTOUT.
OPEN
ON
LOW
PRESSURE
TS
• TEST
SWI
T01
189
, PEIfoIISSIVE
CONTROL
OEVICE
OPENED
BY
MANUAL
TRIPPING
186·
BUS
DIFFERENTIAL
LOCKOUT
RELAY•
OEVlCE ON,
MECHANI~
(HAND
RESET
10
CLOSE)
NOTE
'A'
•
INTE~R.
JUMPER
BETWEEN
13.17
FOR
IMMEDIATE
INITIAL
RECLOSURE:
SHIFT
TO
12.13
FOR
OELAYED
I NI
TI
AL
RECLOSURE
•
• •
CONTACT
'AB'
HELD
CLOSEO
IN
RESET
POSITION
BY
CJN
FOR
IMMEDIATE
INITIAL
RECLOSURE:
THIS
ADJUSlMENT
NOT
NECESSARY
FOR
DELAYED
INI
TI
AL
RECLOSURE.
'GH'
OPERATED
5.10
SE(DjDS
FROoI
END
OF
TRAVEL:
'RS'
OPERATES
SLI
GHlLY
AHEAD
OF
'GH',
IIHEH
MOTOR
RESTARTS'RS'REMAINS
CLOSED
UNTIL
'!II'
IS
OPERATED
BY
FLAT
ENDED
CAM,
NOTE
'B':
CIMION
CONNECTION
OF
'RS'
AVAILABLE
TO
OBTAIN A
N,O,
OR
N.C.
(])NTACT
BY
ITS
<JltoNECTION
TO
STUD 9
OR
10.
NOTE
'C':
REMOVE
A.C
SUPPLY Wf£P£VER
D·C:
SUPPLY F(JI 179R
IS
REMOVED,
W1TI-l
0<
RESE.T
CIRCUITS.
Fig,
4 (376A<)87-l2)
Elementary
Diagram,
Typical
Application
of
Relay
Type
ACE
Used
with
Pneumatically
Operated
Circuit
Breaker
.,

GEH-~786
Recl68lng Relay Type ACR
SWITCH
FUNCTION
OPERATED
BY
LOCATION
AE-BC
Delayed
Reclosure
Front
Cams
Front
Plate,
Upper
Right
MN
Reset
Front
Cams
Front
Plate,
Lower
Left
DE
Limit
Switch
Reset
Cam
Shaft
Right
Rear
GH-HI
Limit
Switch
Lockout
CamShaft
Left
Rear
JK
Alarm
Cam
Shaft
Right
Front
RS
Spare
Cam
Shaft
Left
Front
R
Clutch
Release
Seal-In
Clutch
Armature
Rear
Lover
Center
Fig.
5
(362A676-l)
Schematic
Represen-cation
of
the
Operating
Mechanism
in
the
ACR
Type
Relay
of
the Interlock. At the
same
time,
the
circuit
for
other
unit
is
set-up
by
the
contacts
of the
unit
operated.
Driving
torque
is
transmitted
from
the
syn-
chronous
motor
through a
crown-gear
clutch
con-
sisting
of a
driving
member
pinned to the
motor
shalt,
and
an
idler
member.
The
idler
member,
which Includes a
star
cam
and a pinion,
is
free
to
slide
back
and
forth
on the
motor
shalt
and
is
nor-
mally held In engagement with the
stationary
mem-
ber
by a
compression
spring
which
is
a
part
of the
clutch
release
seal-in
switch.
This
compression
spring
acts
to hold the clutch
release
armature
in
a
position
which
forces
the
idler
member
against
the
stationary
member
of the clutch. The pinion
on the
idler
member
drives
gear
"A", which
is
pinned to the
auxiliary
cam
shalt,
causing
a wind-
up of the
reset
spring.
The
auxiliary
cam
shalt,
which
turns
through slightly
less
than 360
degrees
d'll"ing a
complete
operating
cycle
of the
redosing
relay,
carries
depressions
in
its
body which
operate
the
roller-actuated,
snap-action
switches
"GH-HI",
"DE",
and
"JK"
,
performing
auxiliary
functions
which will
be
described
later.
The
auxiliary
shalt
also
carries
an
adjustable
cam
segment
which
can
be
set
to
operate
switch "RS"
at
any
desired
point
in
the
reclosing
cycle.
The
front
dial
hub
is,
In
turn,
driven
through
the
gear
pair,
"B"
and
"C",
and
makes
slightly
less
than
•
half
revolution
during
a complete operating
cycle
'lie
reclosing
r$Y.
The dial hub
carries
a
set
adjustable
cams,
"D" and
"E".
These
cams
""nsist
of round,
flat
plates
with
either
two
dia-
metrically
opposite
projections
in the
case
of
"D"
8
or
a
single
proj
ection
in the
case
of
"E".
There
are
three
single
ended
"E"
cams.
One of these
cams
is
normally
set
to hold the
"AB-Be"
switch in the
closed
position,
for
the
purpose
of setting up the
circuit
for
immedlate
Initlal
reclosure.
The
other
two
are
set
back-to-back,
providing in effecta
single
cam
projection
which
is
used to operate the "MN"
switch, following
the
immediate
reclosure.
This
latter
setting
determines
the
time
Interval between
the
immedlate
initial
reclosure
and the
~esetiing
of
the
relay,
if
reclosure
is
successful,
as
will be
described
later
in
more
detail. The double-ended
cams
"D",
also
three
In
number,
are
usedto
initiate
delay
reclosures
and
to
reset
the
relay
following
successful
delayed
reclosures.
One
end of the
cam
operates
switch
"AB-Be",
initiating a delayed
re-
closure.
The
other
end
of
the
same
cam
operates
switch "MN" a
short
interval
later,
causing the
relay
to
reset
if
the
reclosure
is
successful. The
Interval between a delayed
reclosure
and
reset
Is
determined
by
the
location of switch "MN" in
relation
to
the
reclosing
switch
nAB-Be",
and thus
will be the
same
for
all
delayed
reclosures.
A
third
type of
cam,
designated
as
"F",
is
keyed
In
position
on the dial hub. Its function
is
to
operate
switch
"MN" and
initiate
reset
of
the
reiay
after
a manual
reclosure
of
the
breaker,
with the
relay
in
its
locked-out
position.
Resetting
of
the
relay
is
accomplished by
en-
ergizing
the
coil
of the
clutch-release
unit 179R,
which
attracts
the
release
armature
and
draws
the
idler
member
of the clutch away from the fixed
driving
member.
This
permits
the
gear
train,
cam
shalt
and
dial
hub to
return
to the
reset
•
•
•
•
•

•
l
•
Reclosing Relay Type
ACR
GEB-1786
~
'''''"T(
"''0'.",
~
/
.;"'"
""""~""'"
,,",m'Z.::
.•
'"
,.,
j
. I
1111(.
:01'(
~
«'U
.".
-
-
-
-
-
-
0'[1
_
I("T
~l\
"C.
-----+0_11
Ife,
..
'"
en
'"
" I
I
" ,
,
,.
:
" I
I
..
I
I
..
,
..
lIt!
I
"
..
cl,
I I
I I
i I
, I
,
I I
I
I ;
I
" ,
"
.",
I"
.
,
,
-
.
,
;
I :
r-l
:--~D
H:,_
r"!'
He.
--0
......-1011(,_
1""-,0
':C,_
...,
.,..
'"''
I'''!'
'''fo
/:...
I
/.,
/,..
I
"-l""''''
'01""
..
'",
••
,,"
.,",
O.
'(r.'.
,01"""
TO
,.At.ll
~I~
~
Fig.
6 (362A6l3-7) Sequence :Diagram
for
Type
ACRllB
and
ACRllE
Reclosing
Relays
position
under
the influence
of
the charged
reset
"pring. During the
reset
cycle the escapement
lllower
retards
the motion of the
star
cam,
re-
.ucing the
reset
speed to a point where
there
will
be
no
rebound when the
reset
position
is
~eached,
The clutch
release
unit
is
equipped with a
seal-in
contact to shunt the
reset
contact "MN" during the
reset
cycle. A manual
release
rod
is
provided to
permit
releasing
the clutch from the front
of
the
relay
so
that
the
gear
train
can be turned
by
hand.
OPERATION
The functions
of
the
various
components
des-
cribed
above
are
illustrated
by Fig. 3 which shows
an
elementary
diagram
of a typical
circuit
utilizing
the Type
ACR
recloslng
relays.
The diagramshows
the connections
for
an
imnedlate
Initial
reclosure
followed by one
or
more
delayed
reclosures.
All
contacts In the
recloslng
relay,
Identified by the
device function number 179,
are
shown
In
the
posi-
tion they
assume
with the
relay
in Its
reset
position.
When the
relay
ts
connected
for
immediate
initial
reclosure,
it
is
essential
that, with the
relay
in
its
reset
position, switch "AB-BC" be held in Its
operation
position
by one of the
"E"
cam
projection
("AB" closed, "BC" open). This setting Is
des-
cribed
more
fully under ADJUSTMENTS.
IMMEDIATE INITIAL RECLOSURE
When the
circuit
breaker
trips,
the 179Z unit
Immediately energized through the 152b the 101-5
_ontact, and the
"preclosed"
contact 179E1. When
the 179Z unit
operates
it
seals
itself
In
around the
the 179E1 unit and
also
energizes
the 179E
"operate"
coll through the 179E6 contact. The operation
of
the 179E unit
causes
the 179E5 contact to close,
thus completing the
circuit
to the closing
relay
152X
through the
seal-In
contact 179Z1. The operation
of
the 179E unit
also
opens the 179E1 and 179E6
con-
tacts.
It
further
sets
up
the
reset
circuit
through
179E2 and
starts
the timing motor throughthe 179E3
unit.
With this
arrangement,
the operating timeof the
179Z and 179E units Is Included in the total
re-
closing time of the
breaker.
The
initial
reclosure
can be initiated
directly
through the
"preclosed"
contact 179E1,
If
the 179E5 contact Is by-passed,
by placing a
jumper
between
terminals
18
and 19.
When the
breaker
closes, the 152b contact
opens, and the 179Z unit will drop out when 152X
"a"
opens, thus providing an anti-pump
feature.
As soon
as
the
motor
starts,
contact "AB" will open
and "BC" will close, setting up the
circuit
for
subsequent delayed
reclosures
In
the
event
that
the
first
reclosure
Is unsuccessful.
RESET
A
short
time
after
the
start
of the timing cycle
contact"MN" Is
operated
by the Single-ended
cam
"E"
as
previously mentioned.
If
the Immediate
Initial
reclosure
was successful, the 152al switch
will be
In
Its
closed
position and the clutch
release
unit 179R will be energized through the contact
179E2. During the
reset
Interval, the 179R unit
is
sealed
In
arOund the "MN" contact. When the
reset
position Is reached, the "DE" contact
will
close,
9

GEH-1786 Reclosing Relay Type
ACR
energizing
the
"Reset"
coil of 179E. The clutch
.
release
unit 179R
is
released
by the opening of the
179E2
contacts.
The
reclosing
relay
is
now
ready
•-
initiate
an
immediate
reclosure
in the event of a
sequent opening of the
circuit
breaker.
vELA
YED RECLOSURES
If
the
circuit
breaker
trips
again, following the
immediate
initial
reclosure
the open 152al switch
prevents
the
reset
of the
relay
when the "MN"
contact
is
operated
by
cam
"E".
Consequently the
relay
continues to operate until the
first
delayed
reclosure
point
is
reached,
as
determined by the
settings
of the double-ended
cams
"D" on the
front
dial
hub. The anti-pump unit 179Z will pick
up
as
soon
as
the 152b switch indicates
that
the
breaker
has
tripped
again. Consequently, the operation of
the "AB-BC" contact combination ("AB"
closes,
"BC"
opens) by one of the "D"
cams,
completes the
reclosing
Circuit, thus energizing the closing
relay
152X. Even a momentary opening of the 152b switch
will
cause
the 179Z unit to drop out, breaking
its
seal-in
circuit.
Therefore
only one
reclosure
of
the
circuit
breaker
is
possible for each operation
of the "AB-BC" contacts.
When the
cam
projection
passes
and allows
the
"AB-BC" switch to
reset,
the 179Z unit will again
operate
if
the 152b switch
is
closed, thus setting
the
circuit
for subsequent delayed
reclosures.
At a definite time interval of approximately
10
seconds,
after
the operation of the "AB-BC"
'tacts
by a
cam
projection "D", the opposite end
he
same
cam
plate
operates
the "MN" contact
J.
79.
If
the 152al
is
closed the
circuit
responds
as
described
in the section entitled RESET, and the
relay
will
return
to
its
reset
position.
If
the
circuit
breaker
has
retripped
as
the
result
of a
susiained
fault, the 152al switch will be open andthe
relay
will
continue through
its
cycle until the next delayed
re-
closure
point
is
reached, whereupon the sequence
previously
described
Is repeated.
LOCKOUT
If
none
of
the
attempts
to
reclose
the
breaker
is
successful,
the
relay
continues to
operate
until
the lockout position
is
reached. Lockout
results
from
the operation
of
the "GH-HI" switch ("GH"
opens, "HI"
closes)
by
a notch
In
the auxiliary
cam
shaft, and Is indicated by the simultaneousoperation
of the
alarm
coniact
"JK".
In
the lockout position
of
the
relay,
the motor
circuit
Is
transferred
through coniact
"Hr'
to the
152A2 switch. Thus a successful manual
reclosure
of the
circuit
breaker
restarts
the motor which will
run
for
a
short
period
(approximately five seeonds)
until contact "MN"
is
operated by the fixed
cam
"F".
This
completes the
reset
circuit
and
causes
the
relay
to
reset
as
previously
described.
ThE'
operating cycle described above
represents
...,ical setting
of
the
relay.
Many
other
settings
possible
some
of
which
are
described
under
JuJJUSTMENTS. Fig. 6
illustrates
clearly
the
sequence
of
the
cam-operated
contacts
deseribed
10
above. Note
that
the
diagram
shows minimum
allowable
intervals
between the
various
operations•
The
elementary
diagram,
Fig. 4 shows the
application
of
the
reclosing
relay
In
a typical
•.
pneumatic mechanism control
scheme.
The
operat-
ing functions of the
ACR
relay
are
the
same
as
previously
described
for the solenoid operated
mechanism. The two
schemes
are
therefore
similar,
except for the different types of controlling devices
used
In
the pneumatic mechanism to accomplish
its
tripping and
reclosing
operations.
INSPECTION
When
the Type
ACR
reclosing
relay
Is
received,
the following points should
be
checked
prior
to •
installation, with the
cradle
removed from the
case.
Press
in the
manual
release
rod
projecting
through the
center
of the dial plate,
releasing
the
crown-gear
clutch. With the
release
rod held in,
turn
the dial hub by hand through Its complete
op-
erating
range
of apprOximately 180 degrees. The
gear
train
should
operate
freely
against
the
restraint
of the
reset
spring.
The dial
cams
"D" and
"E"
should
operate
the front switches "AB-BC" and
"MN" providing approximately
1/64
Inch
overtravel
of
the
roller
actuator
after
the switch has operated.
When the locked-out position
is
reached, the lockout
and
alarm
contacts on the cam
shaft
will be
heard
operating.
If
the
dial
hub
is
turned
further,
to a point
slightly beyond lockoutl the "MN" switch should be •
operated
by
the fixed 'F" cam.
If
the dial hub
is
now
released,
with the
release
rod
still
pushed in,
the dial hub and
gear
train
should
return
all
the
way to
their
reset
position under the influence
of
the
reset
spring.
If
the
relay
Is to provide Immediate initial
reclosure,
the "AB" contact
must
be closed when
the
relay
is
In
the
reset
position. This
is
ac-
complshed
by
setting
one
of
the single-ended
"E"
cams
to
operate
"AB-BC" when the
relay
resets.
Turn
the dial hub a few
degrees
away from
reset
and check
that
"AB" opens
as
the hub Is turned.
Let
the hub
return
slowly and check that "AB"
operates.
When the
relay
is
in
its
reset
position switch
"DE"
on
the
cam
shaft
should be in the operated •
position. To check this, turn the dial
hub
a few
degrees
away
from
reset
and then
let
it
return
slowly, listening for the click of switch "DE".
The
armature
of the clutch
release
unit Is
accessible
from
the
rear
of the
cradle.
Grasp the
armature
between index finger and thumb and pull
it
against the pole piece, disengaging the clutch.
Check that the
seal-in
switch, 179R, clicks slightly
before the
armature
strikes
the pole-piece.
Release
the
armature
slowly
at
the
same
time turning the
front
dial hub by
means
of
the knurled knob,
so
that
•
the crown
gears
re-engage
on the tips
of
their
.
teeth. The
seal-in
switch should reopen
before
the
tips
of
the teeth meet.

(
•
•
The operation
of
the interlocking unit 179E
should be checked manually.
Press
In
the
armature
of
the
"operate"
unit (lower unit) and check
that
the
upper unit
snaps
open before the
armature
of the
lower unit
strikes
the pole {llece. Then
press
In the
armature
of
"reset"
unit (upper) and
see
that the
lower unit
snaps
open before the
armature
of
the
upper unit
strikes
the pole piece.
ADJUSTMENTS
The Type
ACR
recloslng
relay
can
be
adjusted
for
either
an
Immediate Initial
reclosure
followed
by
up
to
three
delayed
reclosures,
or
for a delayed
initial
reclosure
followed by
up
to
two
additional
delayed
reclosures.
With
normal
adjustments, each
reclosure
attempt
Is followed
after
a
short
Interval
by
an
operation
of the
reset
switch "MN".
The
front
dial
hub
carries
a total
of
seven
cams
which
are
used
to initiate delayed
reclosures
and to
operate,the
reset
switch.
Three
of
these
are
slngle-
ended
cams,
Identified by a round hole punched In
the
cam
projection;
three
are
double-ended
cams,
each having two diagonally opposite projections;
and one
Is
a single-ended cam, having a flat-topped
projection.
This
last-mentioned cam
is
keyed tothe
dial hub and Its position
is
consequently fixed. All
other
cams
can be
set
at
any point
In
thE'
operating
cycle.
Changes In
cam
settings
are
made
by
loosening
the
three
screws
In
the face of the knurled dial knob
and
turning
the
cam
plates
until the projections
are
In
the
desired
positions.
It
Is not
necessary
to
remove
the
screws,
but
merely
to loosen each one
approximately two full
turns.
The
cams
are
easily
shifted by
pressing
against
the projection
In
a
langentlal
direction,
using a
screwdriver
with a thin
blade. The
cams
are
separated
by
thin
spacers
which
are
keyed to the shaft,
so
that a given
cam
can be shifted without changing the settings
of
other
cams.
Changes in
cam
settings
are
facllIlated
by
removing the nameplate, which
is
held by the four
corner
screws,
although this
is
not absolutely
necessary.
After
any change in cam settings be
sure
that
the
three
screws
In
the dial face
are
securely
tightened.
The following sections
describe
the settings
of the
cams
for
various
reclosing
sequences.
IMMEDIATE
INITIAL
RECLOSURE
If
the Type
ACR
relay
Is to provide
an
im-
mediate
initial
reclosure
following a
breaker
oulage,
It
is
necessary
that a
cam
be
set
to operate the
"AB-BC"
actuator
when the
relay
is
In
Its
reset
position. One of the single-ended
"E"
cams,
Identi-
fied by the hole
In
the projection, can be used for
this
purpose.
The
cam
should be
set
so
that the
"AB" conlact
is
definitely closed In the
reset
posi-
tion, but
so
that
It
opens
as
soon
as
possible
after
the
front
dial
hub
starts
to turn.
There
are
two methods
of
oblalnlng immediate
initial
reclosure
with the Type
ACR
relay. One
scheme
is
typified by the connections
In
Fig. 3 and
has
been
described
Inthe sectionunderOPERATION.
Recloslng Relay Type
ACR
GEH-1786
The
reclosure
Is initiated by the
successive
opera-
tion
of
the 179Z and 179E units. This
scheme
Is
suitable
for
application
on
most
circuit
breakers.
For
some applications where total
recloslng
time
Is
critical,
It
may be
desirable
to
omit
the
179E5 contact
from
the recloslng
circuit.
This can
be accomplished
by
connecting the
"LC"
switch
directly
to
terminal
19. Closure of the 152b switch
will
now
energize the 152X coil Immediatelythrough
the
"preclosed"
contact 179El. The 179Z coil Is
also
energized
at
the
same
time
so
that
the 179E
unit will be operated to
start
the
motor.
The
reset
of the
relay
following a successful
Immediate
first
reclosure
results
from
the
opera-
tion
of
switch "MN" by the cam
projection
"E".
For
this
purpose the remaining two single-ended
cams,
Identified by the hole
In
their
projections,
can be
set
back-to-back, providing
In
effect, a single
pro-
jection. This projection should be
set
to
operate
switch "MN"
at
the
desired
Interval, following the
immediate
reclosure.
A
10
second Interval Is
suggested
andJhe·
l'-elay
wlu
he...set
at
ilie factOry
for
this_unless-Otllerwise specified.
Longer
time
intervals
between immediate
re-
closure
and
reset
can be obtained
If
desired
by
proper
setting
of
the equivalent single projection
"En.
This Interval Is, however,
limited
by the
desired
time
Interval to the
first
delayed
reclosure._,
The
reset
interval
must
always
l:!.e
at
least
five
~/':
seconds
less
than the iriterval to the
first
iJ:J2ayed
:C,,.
recloBlIre. This
is
necessary
to
tnSure t the
c'~
reset
switch "MN" will reopen
before
the delayed
recloslng
switch "AB-BC"
operates.
It
is
not
recommended that the interval between immediate
reclosure
and
reset
be
set
for
less
than ten seconds.
The double-ended
cams
"D" should
now
be
set
to provide from one to
three
subsequent delayed
reclosures
at
the
desired
intervals.
Approximate
settings
can be made by means of the calibration
markings shown
on
the dial plate.
For
example,
If
two delayed
reclosures
were
desired,
one
at
30 and
one
at
90
seconds, one of the "D"
proj
ections would
be
set
to line
up
with the
30
second
marking
and the
remaining
two "D"
cams
would be
set
back-to-back,
lining
up
with the
90
second
marking
on the dial
plate.
It
should be emphasized
that
such
settings
will be approximate. More
exact
settings
can
be
made
If
desired,
by
starting
with the approximate
settings
as
described
and using a
timer
to obtain
a
more
exact adjustment.
The delayed
reclosures
are
each followed In
10
seconds by operation of the
reset
contact "MN"
by the opposite end of the
same
cam
which initiated
the
reclosure.
This Interval between delayed
re-
closure
and
reset
is
non-adjustable.
It
is
set
at
the
factory
by controlling the angular displacement
between the "AB-BC" and the "MN" switches, and
should
require
no
further
attention. The
10
second
I between a delayedrec1psure andaccornpan.!-
-
term
es
the minimum
per-
missible
Interval
of
15
sec
ve
deJayed rec]osUl..es. This allows 5
seconds
between
operation of the
reset
switch "MN" and of the
recloslng
switch "AB-BC" for the next delayed
11

GEH-1786
Reclosing
Relay Type ACR
reclosure.
Under no
circumstances
should
the
interval
between
successive
delayed
reclosures
be
reduced
to a
point
where
the
reset
switch "MN"
is
etlll
closed
when
switch
"AB-BC"
is
again
operated
initlate
the
next
delayed
reclosure.
Where
time
settings
are
not specified,
relays
will be
adjusted
at
the
factory
for
immediate
inltlal
reclosure
followed by two delayed
reclosures,
with
automatic
reset
following
each
reclosure
if
it
is
successful.
For
this
setting,
an
internal
jumper
will
be
connected
between
terminals
13
and
17
as
shown by the
solid
line
in Fig. 3.
If
It
is
later
desired
to
change to delayed
initial
reclosure,
this
jumper
should
be
shlfted
as
described
under CHANG-
ING
INITIAL RECLOSURE.
OELAYEO INITIAL RECLOSURE
When a
delayed
Initial
reclosure
is
desired,
the connections
are
slightly different
from
these
shown in
Fig.
3. The
internal
connection
will
be
between
terminals
13
and 12. The closing
relay
(152X)
circuit
should be connected
directly
to
ter-
minal 19, thus
by-passing
conlact 179E5.
The
179E
"operate"
winding will
now
be
energized
immedlately
when the
circuit
breaker
trips,
thus
starting
the
driving
motor
and Initlating the delayed
recloslng
cycle.
The
adjustment
of the
"0"
cams,
for
delayed
reclosures
at
the
desired
intervals,
Is
the
same
as
described
in the
previous
section.
When
the
relay
Is
set
for delayed
initlal
re-
closure
and
the
first
delayed
reclosure
Is
at
least
'5
seconds,
the
factory
will
also
prepare
the
relay
.
immedlate
Initial
reclosure
by using one of
the
.lgle ended
cams
to
hold"
AB" closed. The
Internal
Jumper
will
be
set
across
studs
12
and
1:1.
This
arrangement
permits
an
easy
transfer
to
immedlate
initial
reclosure
by
merely
shifting the
jumper
to
studs
13
and 17. Of
course
if a change to a
initial
delayed
reclosure
of
less
than
15
seconds
is
re-
quired,
it
will
become
necessary
to
relieve
the
single
ended
cam
from
holding "AB" closed and
line
It
up with one of the
"0"
cams.
MINIMUM OELAYEO INITIAL RECLOSURE
The
relay
can
be
adjusted
for
a minimum
de-
layed
reclosure
of approximately
2-1/2
seconds.
In
making
this
setting
first
be
sure
that the
gear
train
is
In
its
fully
reset
position. Also be
sure
that
the two
sections
of the crown
gear
clutch
are
fully engaged.
It
may be
necessary
to disengage
the
cluch manually and
turn
the
motor
shaft,
by
mo-
menlarily
energizing
the
motor
coil before
this
condition
can
be
realized.
One of the double-ended
cams
"0"
should then
be
set
so
that
it
partially
operates
the
roller
actuator
of
switch
"AB-BC".
When the
motor
slarts
follow-
ing the opening of
the
circuit
breaker,
the
"AB-BC"
switch
will
operate
in
about 2
-1/2
seconds. The
cam
adjustment
must
be
such that the
"AB-BC"
switch
will
open when the
relay
has
reset
following
-eclosing
sequence.
It
is
this
requirement
which
armines
the
minimum
value of
reclosing
time.
"Ice
the
crown
gear
clutch does
not
always
com-
pletely
re-engage
when the 179R
armature
is
12
released
following automatic
reset,
the minimum
reclosing
time
will
vary
up to
3/4
second
above the
2-1/2
second
figure.
Connections used with
this
setting
wtll
be
the
same
as
those
for
the
normal
delayed
inittal
re-
closure.
CHANGING INITIAL RECLOSURE
The change
from
immedlate to delayed initlal
reclosure,
or
vice
versa,
can
be
easily
accomplished
on
the
Type ACR
relay
without
recourse
to
ex-
tensive
mechanical
adjustments
in
the
relay.
Whether
the
first
reclosure
is
immediate
or
delayed
is
determined
mainly
by
the connection of
conlact
179El
in the
reclosing
circuit.
If
the
relay
is
adjusted
at
the
factory
for
immedlate
initial
reclosure,
the
internal
jumper
will
be
connected between
terminals
13
and
17,
as
shown
in
Fig. 3, and a
"E"
cam
will
be adjusted to
hold "AB" closed when the
relay
is
in
the
reset
position.
A subsequent change to delayed
initlal
reclosure
Is accomplished by
removing
the
relay
cradle
from
the
case
and
reconnecting
the
jumper
between
termlnals
12
and 13. A
brightly
colored
lead
has
been
used
for the
internal
jumper
to
aid
in
Identification.
If
the Intial delayed
reclosure
is
to be
at
15
seconds
or
more,
no
further
adjustment
Is
required.
For
initlal
delayed
reclosures
or
less
than
15
seconds,
the
three
single-ended
cams
"E"
should
be
grouped
together
and
set
directly
behind one of
the
"0"
cam
projections
so
that
they will
perform
no function in the
reclosing
cycle.
If
the
relay
is
originally
set
for
delayed
initlal
reclosure,
the
internal
jumper
will be connected
between
terminals
12
and 13.
It
should be shifted
to
13
and
17. The single-ended
cams
"E"
should
be
rearranged
as
follows: One
cam
should be
set
to hold the "AB" contact
closed,
when the
relay
is
in
its
reset
position. The
remaining
two,
set
back-to-back
should be adjusted to
operate
switch
"MN"
approximately
10
seconds
from
the
start
of the
cycle.
This
provides
for
reset
after
a
successful
Initial
reclosure.
These
adjustments
have been
more
thoroughly
discussed
under
IMMEOIATE
INITIAL RECLOSURE.
The
internal
jumper
has
been
employed to
factlitate
the change
In
initial
reclosure.
Thechange
in
connections
can
be made on
the
internal
relay
connection block.
It
is
not
necessary
to change
connections on the back of the
panel.
OMISSION
OF QUICK RESET
For
some
applications,
it
may be
desired
to
omit
the
quick
reset
feature
following a
successful
immediate
reclosure,
or
possibly
after
certain
of
the
delayed
reclosures.
This
may
be
necessary
on
applications
where
the
operating
time
of the
protective
relays
for
minimum
fault
conditions
is
longer
than the
reset
interval
of
the
ACR following
the
attempted
reclosure.
This
can
be
accomplished
by
proper
adjustment
and
coordination
of
the
•
•
•
•
•

r
•
(
•
l
single-ended
cams
with
respect
to the immediate
rec10sure
and
to
the double-ended
cams.
Assume,
for
example
that
the
requirement
is
for
an
im-
mediate
reciosure
followed by
delayedreclosures
at
15
and 60
seconds,
with the
reset
omitted, follow-
ing the
first
and second
reclosures.
The immediate
reclosure
is
obtained
as
previously
described,
with one of
the
single-ended
cams
"E"
set
to
operate
"AB-Be"
in
the
reset
position. The remaining two
single-ended
cams
should
be
set
back-to-back
at
the
15
second
dial
marking to initiate the
first
delayed
reclosure.
The
three
double-ended
cams
"n"
set
back-to-back
and lined up with the
60
second dial
marking,
provide
the
third
and final
reclosure.
Note
that
with
this
arrangement,
the
,,?tnt'"
switch
is
not
operated
after
the
first
two
reclosures
i and hence
the
relay
will not
reset
whether the
rec
osures
are
successful
or
not.
No
provisions
are
made to
omit
the
reset
attempt
following final delayed
reclosure.
MINIMUM
nELA
YEn
RECLOSURE INTERVALS
In
a
previous
section
it
was stated
that
the
minimum
interval
between immediate and
first
delayed
reclosure
and between subsequent delayed
reclosures,
was
15
seconds. This
is
true
if
a
reset
attempt
is
made following the immediate
reclosure
and
each
of the delayed
reclosures.
Shorter
in-
tervals
are
possible
if
the
reset
feature
is
omitted
and the
single-ended
cams
are
adjusted
properly.
As
an
example,
assume
that
the initial
reclosure
is
to
be delayed,
occurring
after
five seconds, and
that
two additional
reclosures
are
desired
at
fi.ve
second
intervals.
The 179El contact
is,
of
course,
con-
nected
as
previously
described
for delayed
initial
reclosure.
The
reclosures
at
5 and
10
seconds
are
obtained by
setting
a single-ended cam
at
each of
these
positions
on the dialplate. The
third
reclosure
at
15
seconds
is
obtained by setting the
three
double-ended
cams
"n"
and the remaining
"E"
cam,
back-to-back
at
the
15
second dial marking.
The
dial
markings should be used only
as
a
reference
setting,
and
more
accurate
adjustments
made with the aid of a
timer.
It
is
essential
that
the "AB-BC" switch reopen following each
re-
closure.
Note that a
reset
attempt will follow
the
final
reclosure
by 10 seconds.
RESET AFTER
LOCKOUT
The Type ACR
relay
locks out, that
is,
its
motor
circuit
is
opened, when the "GH" contact
is
opened
by the
auxiliary
cam
shaft.
When
"GH" opens,
"Hr'
closes,
iransferring
the motor
circuit
through
an
"a"
switch
on the
breaker.
A successful manual
reclosure
following lockout will thus
restart
the
motor. Approximately 5 seconds
later
the "MN"
switch will
operate,
completing the
circuit
to
the
clutch
release
unit 179R, thus causing the
relay
to
reset.
This
delay
in
reset
after
lockout
prevents
improper
reset
of
the Type
ACRllB
relay
if
the
breaker
trips
again
following the manual
reclosure.
Fig.
8 shows, in
chart
form
the wide
variety
Jf
reclosing
cycle
patterns
obtainable with
this
recloser.
From
these
patterns
three
typical
cycles
have been
derived.
Reclosing Relay Type
ACR
00-1786
APPLICATION
CONSIDERATIONS
The Ty))e
ACR
relay
offers
a wide
degree
of
versattlity
hiadjustment
and
application.
In
addition
to
providing
for
the wide choice
of
adjustments
previously. described, the
relay
has
provisions
for
blocking the instantaneous
trip
circuit,
for
selective
reclosing
and
for
blocking
automatic-load
ratio
control
during the reclosing cycle.
It
can
be used
as
a
single-shot
reclosing
relay
and
later
be
re-
adjusted
as
a multi-shot reclosing
relay.
Some of
these
features
are
described in the following
sec-
tions.
Closing Relays.
It
is
essential
that
the
circuit
breaker
solenoid mechanisms have closing
relays
which
assure
complete closure of the
breaker,
even
though the
auxiliary
switch on the
breaker
mecha-
nism
opens before closure
is
complete.
Control Switches. Referring to
Figs.
3 and 4
it
will
be
noted that a four-stage, Type
SB-l
controlswitch
should
be
provided where
these
relays
are
furnished.
This
switch
has
extra
contacts which
prevent
the
ACR
relay
from
reclosing the
breaker
after
it
has
been tripped by means of the
control
switch.
If
tripped
in this manner, the
breaker
must
be
re-
closed
by the control switch before the automatic
reclosing
feature
is
restored.
InterruptiWA Ratings of Power
Circuit
Breakers.
TIle
dera
g
factors
appiYfi\g
to
the tnterrupttrig
ratings
of
circuit
breakers
should be checked for
all
applications of
ACR
relays.
Latch-checking Switches. In
order
to
assure
suc-
cessful
operation
of
breakers
reclosed
by the
ACR
relay
adjusted for immediate
initial
reclosure,
it
Is
necessary
to add a latch-checking switch to all
trlp-
free
solenoid mechanism. This switch completes
the closing
circuit
only
after
the mechanism latch
is
properly
reset
for the
reclosure.
Latch-checking
switches
are
not required for the
non-trip-free
solenoids.
Overcurrent
Relavs. The
protective
relays
that
trip
the
ctrcuit
breaker
must open
their
contacts
before
the
breaker
recloses;
otherwise
the
breaker
may immediately
trip
a second time even though the
fault has
cleared.
Some
of
the
superseded
types
of
induction
relays,
such
as
the IA-201,
are
not
satisfactory
to
use
with the
ACR
relay
adjusted for
immediate
initial
reclosure.
Undervoltage Devices. In
order
to obtain full
ad-
vantage of immediate Initial
reclosure,
undervoltage
devices should have a one-or-two second
time
delay.
This
prevents
motor shuidown during the
reclosing
period.
CO-ORnINA
TION
WITH
BRANCH
FUSES
On
some
systems
involving
"multi-shot"
re-
closing
relays,
the main feeder
is
protected
by
a
circuit
breaker
and
the branch
feeders
by fuses.
This
economical means
of
sectlonalizing a
system
requires
that a fault on a branch be
cleared
initially
by
the main
breaker
tripped by a high-speed
relay
unit.
If
the fault persiSts following immediate
13

GEH-1786 Reclosing Relay Type
ACR
reclosure,
it
must
be
cleared
the second
time
by
the
branch
feeder
fuse.
To accomplish this, the
'ltacts
of the
high-speed
unit must be blocked
lowing the Initial
trip-out.
This
transfers
tripping
.0
the main
breaker
to a
time
delay unit and thus
allows
time
for
the
branch
fuse
to
clear.
Contact 4
of the
inter
locking unit 179E can be used for this
blocking function.
This
contact,
which opens when
the 179E
operating
unit
Is
energized,
can be
con-
nected in
series
with
the
instantaneous
trip
circuit
as
shown in Fig.
7.
This
will block instantaneous
tripping
of the
breaker
on
the
first
and subsequent
reclosure!!! thus
providing
time
for the branch fuse
to
clear
tne fault
rather
than the main
breaker.
Instantaneous tripping
can
be reinstated
auto-
matically
when
the
relay
locks
out. This
is
ac-
complshed
by connecting the
spare
switch
RS
In
parallel
with 179E4
contact
and
by
setting the
adjustable
cam
segment
to
operate
the
RS
switch
when the locked-out
position
is
reached. With this
connection,
if
the fault
is
still
present
when the
circuit
breaker
Is
manually
reclosed,
the
trip
circuit
will be
energized
instantaneously.
t--a::::::]
1151-, 1,51-1
151-2151-2151-31,5
1
,-3
INST INST
11i!;T.
Ina
152 T • C.
,
T
"T
179Eli
151-TIME
OVERCLRRENT
RElAY
I~I-INST
-
OVERCURRENT
RElAY
I
NSTANTANEOUS
ATTACHMENT
179Eli-BlOCKING
CONTACT-
RECLOSING
RELAY
152
-
CIRCUIT
BREAKER
Fig.
7 (6556530-0)
Typical
Application
of
the
TJ~e
ACE
Contact-to-Block
Instantaneous
Trip
Circuit
SELECTIVE RECLOSING
In
certain
applications
it
is
desirable
to provide
immediate
initial
reclosing
if
the
circuit
breakers
are
tripped
by
an
Instantaneous
relay,
but to
elimin-
ate
the
immediate
reclosure
and wait for the
first
delayed
reclosure
in the event
that
the
breaker
is
tripped
by a
time
delay
relay.
Such a situation
is
easily
handled with the Type ACR reclosing
relay.
Referring
to Fig. 3,
if
a
contact
of the time' delay
protective
relay
or
an
auxillary,
is
connected
from
the
positive
control
bus to
terminal
12
of
thE!
Type
ACR
relay,
the
inter
locking unit 179E will be
energized
when the
protective
relay
operates.
The
179E unit will
operate
and open the immediate
'lOSing
circuit
before
the
breaker
"b"
switch can
le.
"INGLE
SHOT
RECLOSING
The Type ACR
relay
can
be applied
as
a single
shot
reclosing
relay.
To
accomplish
this, follow
14
the connections shown
In
Fig. 3
for
Immediate
first
reclosure,
using
either
of the
"Immediate
reclosure"
settings
described
underADJUSTMENTS,
adjust
an
"E"
cam
to
close
"AB"
at
reset.
The
"RS"
contact
should be connected in
series
with the
reclosing
circuit,
that
is,
terminals
18
or
19
de-
pending upon the adjustment. With the
usual
factory
adjustments,
the "RS" contact
is
closed
when the
relay
is
reset,
and
closes
again
just
prior
to lockout.
If
all
delayed
reclosure
points
occur
during
the
period
when "RS"
is
open, delayed
reclosures
will
be blocked and
therelaywillfunctionasa
single-shot
recloser.
The
reset
time
of
this
single-shot
re-
closer
can be controlled by the
setting
of the
remaining
two
single-ended
"E"
cams.
If
the
re-
closure
Is
unsuccessful, the
relay
will
run
to
its
locked-out
position
as
previously
described,
and
will
reset
following a
successful
manual
reclosure.
Delayed
reclosures
can be
restored
if
the "RS"
contact
is
by
passed.
FUNCTIONS OF CONTACT "RS"
The
spare
contact "RS" can
be
applied
In
a
variety
of ways. The contact Is
operated
by a
flat
on
an
adjustable
cam
segment,
accessible
through
the opening in the upper contact block on the
cradle.
Normally, the
cam
segment
is
adjusted
so
that
the
"RS"
contact
is
closed
In
the
reset
position, and
opens
shortly
after
the
start
of the
cycle,
and
recloses
just
ahead
of lockout. The
contact
may
also
be connected to be open in the
reset
position
by
transferring
the
red
lead to stud No. 10.
With the
normal
adjustment, the "RS" contact
can
be
used
to block automatic
load-ratio
control
during
the rec10sing cycle.
If
the contact
is
con-
nected
in the
control
circuit,
load-ratio
control
will
be blocked while the Type
ACR
relay
is
running, but
will be
reinstated
when the
relay
locks-out.
The "RS" contact, with the
normal
adjustment,
can
also
be
used
to block the instantaneous
trip
circuit
following the second,
rather
than the
first,
reclosure
if
it
is
connected in
series
with this
circuit.
With
this
arrangement
the
initial
tripout
and the tripout following immediate
reclosure
will
be instantaneous. Tripping
after
subsequentdelayed
reclosures
will be time delay. The Instantaneous
trip
circuit
will be
restored
when the
relay
reaches
lockout.
The "RS"
contact
can
also
be
used
as
a
spare
alarm
contact,
if
the
cam
segment
Is
reset,
so
that
the
contact
operates
just
prior
to the lockout but
Is
not
operated
In
the
reset
position of the
relay.
In
making
adjustments
on
the "RS" contact,
it
should
be
remembered
that
the flat
In
the
cam
segment
Is
dimensioned to hold "RS" contact
closed
for
about
30
seconds
at
normal
shaft speed.
MAINTENANCE
The
relays
have been completely adjusted
at
the
factory
and, except for
adjustments
of the
front
dial
cams
to obtain the
desired
reclosing
intervals,
no
further
adjustments
should be
required.
These
routine
adjustments
are
described
In
the
section
headed ADJUSTMENTS.
In
the event
that
some
of
•
•
•
•
•

•
•
Reclostng Relay Type
ACR
GEH-1786
SINGLE
SHOT
A
INSTANTANEOUS
SINGLE
SHOT
DELAYED
TWO
SHOT
DELAYED
THREE
SHOT
DELAYED
TWO
SHOT-
ONE
INSTANTANEOUS
AND
ONE
DELAYED
THREE
SHOT-
ONE
INSTANTANEOUS
AND
TWO
DELAYED
FOUR
SHOT
-
ONE
INSTANTANEOUS
AND
THREE
DELAYED
SECONDS
0
v
AA
AA
AI\
A
A
A
,
F V
F •
F
..
AA
....
A1'.
T
AA
T
I I
10
I,
A,I\
F V "
AI\
F
At'>
F
• v "
F v "
F
AA
F
"'-
....
v
F
~
F A F
'"
T
....
v
I I I I I I I I I j t I ,
20
30
40
50
60
170
180
NOTE:
RESET
AFTER
MANUAL
RECLOSURE
FOLLOWING
LOCKOUT
OCCURS
5
SECONDS
AFTER
RELEASE
OF
CONTROL
SWITCH
TO
NEUTRAL
POSITION.
LEGEND
~
AUTOMATIC
RECLOSURE
~
FINAL
AUTOMATIC
RESET
..
OPTIONAL
INTERMEDIATE
AUTOMATIC
RESET
A
-ADJUSTABLE
INTERVAL
-
MINIMUM
VALUE
5
SECONDS
F
-FIXED
INTERVAL
-
10
SECONDS
X
-LOCKOUT
CHART
OF
AVAILABLE
RECLOSING
PATTERN
CYCLES
OF
THE
ACR11B
RELAY,
SHOWING
MINIMUM
INTERVALS.
0-5-5-5
SEC.
, A V P
'~
15-30-75
SEC.
t'>
t'>
C>
• • v
0-15-15-15
SEC.
t'>
A A
, 7 I I
'7'
I i I I
II
I I)
SECONDS
0
10
20
30
40
50
60
120
130
180
TYPICAL
RECLOSING
CYCLES
DERIVED
FROM
ABOVE
CHART
BY
VARYING
INTERVALS
AND
OMITTING
OPTIONAL
RESETS.
Fig.
8 C377Al83-2)
Chart
of
Available
Reclosing
Pattern
Cycles
of
the
ACR
Relays
Showing Minimum
Intervals
15

'GEH-1786 Reclosing Relay Type
ACR
the
permanent
adjustments
are
disturbed during
periodic
testing
or
installation
of renewal
parts,
the
following suggestions will
be
helpful:
SWITCHES
AB-BC
ANDMN
These
switches
perform
the
reclosing
and
reset
functions when
operated
by the
adjustable
cams.
The
switch
and
roller
actuator
are
mounted
on
spacing
blocks which
are
clampedto
the
front
plate
by
screws
passing
through slotted mounting holes.
The "AB-BC" switch
sets
up the reclosing
cir-
cuit
when
operated
by
one of the adjustable
cams.
Its
point of operation,
therefore
must
be
co-ordtnated
with the
time
dial
markings.
The
procedure
to follow
to
confirm
the
correctness
of the switch setting,
is
to
loosen the
three
screws
on the
time
dial hub
sufficiently to
permit
easy
movement of any
of
the
adjustable
cams.
Then with the
relay
in the fully
reset
position, move one of the
cams
toward the
roller
of the "AB-BC" switch. The switch will be
properly
set
if
the
cam
"just"
causes
operation of
the switch,
as
it
engages the
roller
from
the
left
hand
side,
when
its
point
lines
up with the
zero
time
dial
mark.
When
relays
are
set
for
immediate
first
re-
closure,
which
is
the
normal
factory
adjustment,
the "AB-BC" switch
is
held
closed
by one
of
the
single-ended
"E"
cams.
The position of the
cam
is
on the
right
hand
side
of
the
roller
in
this
case,
so
'~'\t
the switch will open
as
soon
as
possible
after
front
dial hub
starts
to
turn.
The
"MN"
block
must
be
adjusted in relation to
"AB-BC"
so
that
"MN"
is
operated
10
seconds
after
"AB-BC". That
is,
the
switch
roller
shouldbe about
10
degrees
in a clockwise
direction
from a line
passing
through the
"AB-
BC"
roller
and the
center
of the dial.
It
is
important
to check
that
the
cams
will cause
the switch buttons to
depress
for approximately
1/64
inch
overtravel
as
they
progress
by the
roller
to
insure
positive
operation. On the other hand, the
overtravel
shoulu not exceed the
total
travel
of
the
switch button, otherwise the
cam
will jam against
the switch.
When the motor
restarts
following a
successful
manual
reclosure
after
lockout, "MN" should
be
operated
about 10 seconds
later
by the flat-ended
cams
"F".
After the final
adjustments,
check that
the points of the
cams
clear
the
rivet
heads on the
actuator
arms
by
at
least
1/64
inch when the hub
is
turned. The manual
release
rod
provides a
con-
venient means of
releasing
the
clutch
sothatthe dial
hub can be
turned
by hand
during
adjustments.
AUXILIARY SWITCHES
A
series
of switches ("DE", "GH-HI",
"JK",
j "RS")
are
operated
by indentations
on
the
~IIXiUary
cam
shaft. The
relative
positions
of
these
switches in the
assembly
are
shown by the
series
of
pictures
in Fig. 1.
16
Normally, the only switch
requtring
adjustment
Is
"RS".
This
Is
a
spare
switchthat can be adjusted
to operate
at
any point in the timing cycle.
It
Is
operated
by
the
flat
on
an
adjustable
cam
segment
fastened to the
auxiliary
shaft
by
set
screws.
This
segment and Its
set
screws
are
accessible
through
the hole in the
upper'
contact block on the
relay
cradle.
All
auxlltary
switches
are
mounted on spacing
blocks, which
are
in
turn
fastened to
either
the
front
or
rear
plates
by
clamp
screws
passing
through
oversize
holes in the
plates.
They have
been
set
at
the factory to provide the operating
sequences
described
underPRINCIPLES OFOPERA-
TION.
Normally, the factory settings of auxiliary
switches "DE", "GH-HI", and
"JK"
should not be
disturbed.
If
adjustments
are
necessary
the follow-
ing sequences
must
be maintained.
Switch
"DE"
must
be closed when the
relay
is
in Its
reset
position. When the shaft operates,
this
switch
must
open
before
"MN" Is operated for the
first
time.
Switching "GH-HI"
determines
the lockoutposl-
tion
of
the
relay.
It
should
operate
about 5 seconds
before the stop on the
targe
back
gear
strtkes
the
fixed stop on the
rear
plate.
Alarm
switch
"JK"
must operate
either
simul-
taneously with,
or
slightly ahead of the lockout
switch "GH-HI".
The setting
described
for "GH-HI" and "JK"
provides the delay in
reset
following a manual
re-
closure,
which was
described
under LOCKOUT.
If
deSired, these switches can be
set
so
that
reset
will occur Immediatelyfollowing a successful manual
reclosure
from
lockout. To accomplish this,
switches should be
set
so
that
"GH-Hr'
operates
just
before the stop
posts
meet, and
so
that
"JK"
and "MN"
operate
just
prior
to this point.
Be
sure
that
all
contacts have the
prescribed
1/64 inch
overtravel,
and
that
all
clamping
screws
are
se-
curely tightened
after
any switch adjustment.
CLUTCH RELEASE
UNIT
178R
The clutch
release
unit should function
as
des-
cribed
in the
earlier
section headed INSPECTION.
The
seal-in
switch
is
attached to a mounting
strip
which in
turn
Is fastened to the
clutch-release
mounting
bracket
by means
of
spacers
and
screws.
These
screws
pass
through
clearance
holes
In
the
mounting
strip
which
permit
adjustment in the
operating point of the switch. These
screws
are
accessible
if
the two fastening
screws
on the lower
cradle
block
are
removed. The block can then be
swung hack
far
enough to expose the
screw
heads.
In
its
ftnal adjustment, the
seal-In
switch should
operate before the
armature
strtkes
the pole-piece
when the
armature
is
operated by the thumb and
forefinger. When the
armature
Is
released,
the
seal-In
switch
must
reopen before the
tips
of the
clutch teeth meet.
This
Is
important since, in the
reset
position, the crown
gears
may not reengage
•
•
•
•
•

(
•
(
•
(
perfectly,
and
it
is
essentlal
that
the 179R
contact
be
open when the
relay
Is In the
reset
position.
ESCAPEMENT
The
speed
of
the
gear
train
and
cam
shaft
during
reset
Is Hmited by an
escapement
consistlng of a
star
wheel
cam,
fastened
tc
the
idler
gear,
and a
cam
follower. The follower pivots about a lower
bearing
and
is
guided
by
an
upper
bushing
and
washer.
The lower
bearing
has
an
eccentric
mount-
Ing.
screw
which
permits
adjustment
elf
the two
projections
of the follower with
relation
to the
star
wheel.
Normally,
this
eccentric
bearing
should
not
require
adjustment
during the full
life
of the
relay.
1f
the
adjustment
is
Inadvertently
disturbed,
the
bearing
should be
reset
so
that
a line through the
two follower
projections
passes
approximately
through the
center
of the
motor
shaft,
and the
clamp
screw
retightened.
The
relay
should
bEl
operated
through
its
entire
cycle
by
releasing
the clutch and
turning
the
knurled
knob on the
front.
There
should
be
some
play
between the follower
proj
ections and
the
star
wheel
cam
at
every
point In the
timing
cycle.
1f
there
is
any tendency
for
the follower to
bind
or
jam,
the
eccentric
bearing
shouldbe
adjusted
until
the
bind
is
eliminated. Be
sure
that
both
screws
are
securely
tightened
after
adjustments
are
completed.
INTERLOCKING
UNIT
179E
As
previously
described
In the PRINCIPLES
OF
OPERATION, this unit Is a mechanically
inter-
locked device.
The
operation
of the latching
mechanism,
plus
the gap and wipe of the contacts
are
tWO
features
that should be checked.
The latching must be
positive
as
each of the
armatures
are
operated
by
hand. To
,~heck
the
correctnesF
of the adjustment,
place
a 1.5
mil
shim
between the
armature
and pole
piece
and
operate
the
armature
so
that
it
will
bear
against
the
shim.
1f
the
latch'ng
is
positive
under
these
cir-
cumstances,
the mechanical
interlocking
is
satis-
factory.
To
confirm
the contact
adjustment,
first
see
that
all
the open contacts have
at
least
a 0.02 inch
gap. Second, check the wipe on
all
the
closed
con-
tacts,
by
depressing
the
stationary
contact
members
and noting
that
the movable
members
follow
for
at
least
a 5
mil
deflection.
Third,
check the
contact
wipe on
those
contacts
that
close
when the
a,rmatures
are
operated,
as
follows:
Place
a two mil
shim
between the
armatur~
and pole
piece,
and hold the
armature
in the pickea
up
position.
1f
the
contacts
are
closed
under
these
conditions, the
resulting
wipe will be adequate when the
shim
is
removed.
Finally,
check
to
see
that
these
same
contacts
uinta
in
their
wipe when held
closed
by the latching
rrangement
alone,
by
deflecting the
stationary
members
as
described
above to
see
that
a five
mil
wipe
is
present.
Reclosing
Relay
Type ACR GEH-1786
PERIODIC INSPECTION
It
is
suggested
that
mechanical
Inspection
of
the
relay
be
made once
every
six
months. The
relay
should be
turned
by hand through Its complete cycle
and the
operating
sequence
of the
auxlltary
switches
checked with
reference
to the
detailed
description
given above. The clutch should
be
released
manually
with the
relay
in
the
locked
out
position
to be
sure
that the
mechanism
resets
properly.
Thelnterlock-
Ing unit should be
operated
by handIn both
directions.
CAUTION:
After
any
mechanical
inspection of
the relay, be
sure
that
the
Inter
locking unit 179E Is
In
its
reset
position
before
the
relay
is
replaced
In
Its
case.
When
reset,
the
armature
of
the
upper
unit should be latched in
•
PERIODIC TESTING
TIME CHECKS
When
the
relay
Is
installed,
recloslng
Intervals
may be
desired
which
differ
from
the settings
originally made
at
the
factory.
1f
the approximate
settings
indicated by the
numbers
on the dial
plate
are
not
accurate
enough,
more
exact
settings
may be
made
by
following the
circuit
In Fig. 9
and
the
des-
cription
which follows. The
relay
may be
tested
while In Its
case
at
the
installation
by using
test
(:
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11
13
15
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PLUGS
SOURCE
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RATEC
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SOURCE
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RATED
CONTROL
'f01,
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I
RESET
CIRCUIT}
l
1S41
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L,/~SI
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SOURCE
OF
RATED
CONTROL
YOLTAGE
CLOSING
CIRCUIT)
11511
A.C.
II /
RESISTOR
TO
/
T T T T
ADAPT
IMER
cu
au
0
VOLTAGE
RATING
OF
CLOSING
CIRCUIT
0 [
p 0 0
i-
0_
1"
..;::~
--
..
"'.
"'.
.
STANDA
to.
TYP
TIIofER
TIMER
CLUTCH
COIL
RO
ELEe.
[ AC-l
Fig.
9 (362A672.l)
Test
Connections
for
Relay
l'JPe
ACR
17

,GEH-1788 Recloslng Relay Type
ACR
plugs
and
portable
test
equipment including a
timer,
switches
and a
source
of motor and
control
voltages.
This
scheme
Is
Illustrated
by
Fig.
9. The
relay
can
be
removed
from Its
case
and
replaced
with a
e
relay,
and then checked In the
laboratory
with
...
.,rmanent
test
Installation. Note
that
the
sources
of
rated
voltage
referred
to In the
test
dtagrams
are
the
rated
voltage and frequency shown on the
name-
plate
for
the motor and the
control
circuits.
The following
paragraphs
give the
proper
op-
erating
sequences
used to check the various,
time
Intervals.
1.
Reset
interval
after
Immedlate
recloser-
(a)
Close
81
and 83.
(b)
Pulse
82
(close and open);
this
operates
179E, which
starts
the
ACR
motor and
also
the
timer
(179E4 opens).
(c) Operation of
MN
a
short
time
after
the
start
of the cycle
causes
ACR
to
reset,
and contact 179E4 to
reclose,
stopping
the
timer.
(d) Read time and open switches.
The
timer
reading will
closely
apprOximate the
Interval
between immedlate
first
reclosure
and
ac-
companying
reset
attempt.
It
will be In
error
by
the
short
time
it
takes the
ACR
to
return
to
its
reset
position
and for the 179E4 contact to
reclose.
2.
First
Delayed
Reclosure
-
(a) Close 81.
(b)
Pulse
82; this
starts
the
timer
and
operates
179E which
energized
the
ACR
motor.
(c)
Close
83
and 84
after
interval
for
reset
following immediate
reclosure
has
passed.
(d)
Operation
of
AB
at
first
delayed
recloser
closes
contact
AB
stopping the
timer.
Read this time.
(e) Upon passing
of
the
cam
operating
AB
the
timer
will again
operate
until
MN
is
operated.
(f)
Operation
of
MN
sets
up
reset
circuit
resetting
the
relay.
If
the
relay
Is
set
for delayed Inlttal
recloser
and the "AB" contact
is
not held
closed
whilE'
In
the
reset
pOSition, this step Is not
necessary;
S3
and
84
can
be
closed
in step (a).
3. Second
or
Third
Delayed
Recloser
-
~
al
Close 81.
b
Pulse
82
(starts
motor and
timer).
c After
first
delayed
reclosure
and
reset
pOSition Is
passed,
cloF.e
S3
and
84.
(d)
When AB
operates
for second
recloser,
timer
will stop,
recording
time
to second
(e) A
short
time
later
ACR
will
reset.
(f)
Open switches.
The
time
Interval to the
third
delayed
reclosure
...
1
be
checked by following the
same
prQ(:edure,
but
waiting until
after
the second delayed
reclosure
and
reset
position Is
passed
before
closing
S3
and
84.
18
4. Interval between Delayed Reclosure and
Reset
-
(a)
Pulse
82.
(b)
Close S3,
86
and
81
In this sequence
prior
to operation of the
AB
contacts
for the
reset
interval
to
be
timed but
after
the
previous
reset
Interval
has
passed,
if
any.
(c) Open 86
immediately
after
the timer
has
started.
8tartlng
of the
timer
occursdue
to opening of the
BC
contacts.
(d)
Operation
of
the
MN
contact after
first
delayed
reclosure
will then cause the
ACR
to
reset
and the resultant
re-
closure
of 179E4 will stop the
timer.
While the
previous
time-check
sequence
are
given
primarily
to
facilitate
the setting
of
required
time Interval, the
same
circuits
can
be
used for
periodic checking of
time
intervals.
OPERATION CHECK8
The
test
circuit
used
In the previous section
can
also
be adapted
to
checking operating points
of
the
various
units.
A.
Interlocking Unit 179E; Clutch Release
Unit 179R.
Adjust the
control
voltage
sources
to
80%
of
the
rating
shown on
the
nameplate. Set the
source
of
motor voltage
at
80%
of the nameplate rating.
Close
81
and
pulse
(close and open) 82; the 179E
unit should
operate
and the motor should drive the
ACR
through the
complete
cycle to the lockout
posi-
tion. Close
S3
and 85
In
this
sequence. This
restarts
the motor and the dial moves from the
lockout position. A
short
time
later
the
179R
unit
should operate
permitting
the
relay
to
reset.
When
the
reset
position
is
reached, the 179E unit should
also
reset.
Open
83
and check that 179E1 contact
between
terminals
13
and
14
is
closed. This indi-
cates
whether the 179E unit
resets
properly
at
80%
of the
rated
voltage.
Note
that
both the 179E and
179R
coils
are
Intermittently
rated,
so
care
must be taken to
remove control voltage
at
once
In
the event that a
unit does not
operate
properly.
B. Motor
The operation of the motor
at
80%
of
rated
motor voltage was checked In the previous section.
C. Anti-Pump Unit 179Z
Apply
60%
of
rated
d-c
closing
circuit
volts
if
d-c
rated
or
80%
of
rated
closing
circuit
if
a-c
rated
between
terminals
11
and
17
and check
that 179Z
operates.
Do
not
leave
voltage
on
continuously
as
possible damage to the 179E operate coil can
result,
should the 179E
relay
not operate
at
60%
voltage•
Relay 179E should
operate
at
80%
voltage
as
checked In (A).
•
•
•

r
•
(
•
l
RENEWAL PARTS
INSTALLATION
The
following
sections
will be helpful
If
it
is
.lecessary
to
install
replacement
parts.
SWITCHES
Any
of
the
cam-operated
switches can be
re-
moved
from
its
spacing
block by taking out the two
small
fastening
screws
passing
through the switch
body.
Before
the
switch
is
removed, take
care
to
notice
the
relative
position
of the actuator
so
that
it
can
be
installed
in
the
same
position with the new
switch. When
leads
are
soldered
onto the
terminals
of
a
replacement
switch, the switch should be
held
in a
horizontal
position
to
prevent
any possibUity
that
solder
will
flow into the switcb mechanism.
Small
fiber
baffles
are
provided to prevent
this,
but
the
added
precaution
is
advisable. Since the
spacing
block
was
not
disturbed,
no adjustment
should
be
required
on
the
replacement switch.
However,
since
there
are
minor differences in
the
operating
points
of individual switches,
It
is
ad-
visable
to
recheck
the
operation of the switches.
The
switches
operated
by the auxiliary
cam
shaft
are
accessible
If
the top
cradle
block
is
swung
upwards.
Since
the
small
clamp
screws
are
not
accessible
on
these
switches,
it will be
neces-
sary
to
remove
the
spacing
blocks. Remounting
of
the
blocks
will
be
facUitated
If
the original position
of the block
is
marked
with a
scribing
tool
or
sharp
"encll
before
the
clamp
screws
are
1')Osened.
,LUTCH RELEASE UNIT 179R
The
clutch
release
magnet and coil
assembly
can be
removed
as
a
unit.
Remove the two
screws
which
clamp
the
magnet to the formed
bracket.
One
coil
lead
is
connected to
terminal
3 and the
other
to
the
reset
coil of 179E. Disconnect
these
leads,
cutting
the
cabling
twine
If
necessary.
The
assembly
can
now
be removed, the replacement
fastened
in position, and
its
leads connected to the
proper
terminals.
Although this change should not
have
disturbed
the clutch
release
adjustments,
it
is
advisable
to
check
the operation of the clutch
as
described
under MAINTENANCE.
MOTOR
Since the
motor
is
not
readily
accessible
it
is
suggested
that
the
following
steps
be followed in
making a
replacement:
A. Removing
the
Motor
1. Be
sure
the
relay
is
in the
reset
position.
2. Remove the
square
nameplate, which
is
held in
place
by
four
corner
screws.
3. Remove the
dial
hub and
cam
assembly by
unscrewing
the button
on
the
release
rod
and
removing
the
slotted
retaining
screw
in
the
center
of the knurled
knob..
Note
that
a
spot-drill
marking
on the
cam
shaft
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
Reclosing Relay Type ACR
GO-I'"
gear
is
aligned with a
similar
marking on
the
dial
hub
gear.
Remove switches
"AB-Be"
and "liN", from
their
spacing blocks.
Do
not
remove
the
blocks. Note the
relative
position
of
the
roller
actuators
in
relation
to the switches
before they
are
removed.
Remove the two
screws
holding the 179Z
unit to the
rear
of
the
front
plate.
Remove the two
screws
holding
the
upper
molded
cradle
block to the
cradle.
The
block can
now
be swung back exposing the
auxiliary
switches and blocks.
Carefully
mark
the
positions
of
the two
front
switch spacing blocks, using
either
a
scriber
or
a
sharp
pencil.
Whlle
this
step
is
not
essential,
It
does
simplify
the
re-
assembly.
Remove the
screws
clamping' the switch
blocks to the
front
plate.
Remove the four
screws
holding
the
front
plate
to the hexagonal doweled spacing
posts.
Hold the hexagonal
posts
against
turning whlle the
screws
are
beingloosened.
The
front
plate
can now be lifted
from
the
doweled
posts
and swung back exposing the
motor.
The
relay
should
be
resting
on
its
back
during
this
and
the
following
steps
so
that
the
various
units,
suspended
by
the
leads,
will
remain
in
their
relative
posi-
tions. Be
careful
not to bend the
release
rod
during
this step.
Cllp the
leads
of the
motor
so
that
the
leads
of the new motor can be
spllced
to them.
Remove the four
screws
holding the motor
plate
in position. The
motor
and
plate
assembly
as
well
as
the
rod
and
its
guide
plate
can
now
be lifted out.
Remove the motor
from
the
plate.
B. Mounting the
New
Motor
1.
Fasten
the
new
motor to the
plate.
2. Mount the
plate
and
motor
on
the four
spacing
posts.
Note
that
the
motor
shaft
must
be guided into the
bearing
hole
in
the
idler
member
and the hole in the
rear
outboard bearing
plate.
The
release
rod
should engage with the
front
surface
of
the
star
wheel.
3.
Place
the front
plate
assembly
in
its
general
position by
threading
the
release
rod
through the hole in the dial hub
post,
at
the
same
time
centering
the
front
cam-
shaft
gear
with the hole in the
plate.
19

-GEB-1786 RecloBing Relay Type
ACR
20
4.
Before
the
plate
is
forced
all
the way onto
the doweled
posts,
the two switch and block
assemblies
should be remountedonthe
rear
of
the
plate
and
aligned with the
scribe
lines.
5.
6.
7.
The
plate
can
now
be
pressed
all
the way
against
the shoulders
of
the doweled
posts,
first
aligning the bearing pin
on
the
cam
shaft
with the hole in the front
bearing
plate.
Replace the four mounting
screws
and tlghten
securely.
Remount
the
179Z unit.
Remount the two
front
switches and
roller
actuators,
being
sure
that the
roilers
are
in
their
origtnal
posltlons.
8. Replace the hub and
cam
assembly, being
sure
that
the
gear
tooth in "B"
gear,
identlfled
by
the spot meshes with
the
simila~ly
identlfled'villey on the "c"
gear.
9. Replace the hub retaining
screw
and knob
on the
release
rod.
10.
Before
the top block
is
replaced, the
relay
should
be
operated
by hand through a
com-
plete
cycle
and the operating sequence of
the
auxiliary
switches checked.
If
minor
readjustments
are
required,
they can be
more
easily
handled with the block
off.
If
the switch operation
ls
satlsfactory,
the
molded block should be fastenedinpositlon.
11. Replace the nameplate.
During the reassembly
steps,
care
must
lie
taken
to
keep
leads
away
from
the moving
parts
ali
to avoid pinching lead insulatlon under blocks
or
plates.
Normally, the
reset
spring
wlll not be
disturbed
during motor replacement,
or
during
other
adjustments.
If
the
spring
shouldlnadvertently
unWind, note
that
with the
relay
in
the
reset
posiUon
the
inittal
windup of the
spring
should
be
approxi-
mately
180
degrees
from the
free
posiUon.
ORDERING INSTRUCTIONS
It
is
recommended that sufficient quantltles
of
renewal
parts
be
carried
in
stock
to enable the
prompt
replacement
of
any
that
become worn
or
damaged.
When
ordering
renewal
parts,
address
the
nearest
Sales Office
of
the
General
Eleciric
Com-
pany, specifying the quanUty
required
anddescribing
the
parts
by
catalogue numbers
as
shown
in
Renewal
Parts
Bulletin
No.
GEF-3801.
•
•
•
•
•
This manual suits for next models
2
Table of contents
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