Gema OptiFlex Pro B Guide

Rev. 00 1017 931 EN
Operating instructions and Spare parts list
Manual equipment
OptiFlex Pro B
Translation of the original operating instructions

Rev. 00 03/19
Documentation OptiFlex Pro B
© Copyright 2019 Gema Switzerland GmbH
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Switzerland GmbH.
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OptiHopper, OptiMove, OptiSieve, OptiSpeeder, OptiSpray, PCC (Precise
Charge Control), RobotGun, SIT (Smart Inline Technology) und
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Printed in Switzerland
Gema Switzerland GmbH
Mövenstrasse 17
9015 St.Gallen
Switzerland
Phone:[phone]
Fax.: [phone]
E-mail: [email protected]

Rev. 00 03/19
OptiFlex Pro B Table of contents
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3
Table of contents
About these instructions 7
General information ................................................................................................7
Keeping the Manual................................................................................................7
Safety symbols (pictograms)...................................................................................7
Structure of Safety Notes...........................................................................8
Presentation of the contents...................................................................................8
Figure references in the text......................................................................8
Safety 9
General information ................................................................................................9
Basic safety instructions .........................................................................................9
Product specific security regulations ....................................................................10
Product description 15
Intended use .........................................................................................................15
Reasonably foreseeable misuse..............................................................16
Structure................................................................................................................16
Overall view..............................................................................................16
Scope of delivery ..................................................................................................17
Typical characteristics –properties of the functions.............................................17
Processing the powder directly from the original powder manufacturer's
container ..................................................................................................17
Freely rotating head piece .......................................................................17
PowerClean™ module – Option..............................................................17
Technical Data......................................................................................................19
Connectable guns....................................................................................19
Electrical data ..........................................................................................19
Pneumatic data........................................................................................19
Dimensions ..............................................................................................20
Processible powders................................................................................20
Powder output (reference values)............................................................20
Air flow rates............................................................................................21
Environmental conditions.........................................................................21
Sound pressure level...............................................................................22
Rating plate..............................................................................................22
Assembly / Connection 23
Set-up....................................................................................................................23
Assembly guide.....................................................................................................23
Connection instructions.........................................................................................24
Set head piece......................................................................................................25
Start-up 27
Preparation for start-up.........................................................................................27
Basic conditions.......................................................................................27
Initial start-up.........................................................................................................28
Setting the device type..........................................................................................28

Rev. 00 03/19
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
Table of contents OptiFlex Pro B
Operation 29
Operation.............................................................................................................. 29
Select predefined operating mode (Preset mode) .................................. 30
Starting the individual adjustable programs ............................................ 30
Setting powder output and powder cloud................................................ 31
Setting the electrode rinsing air............................................................... 32
Rinsing mode........................................................................................................ 33
Activating the rinsing function.................................................................. 33
Setting the background illumination ..................................................................... 36
Color change ........................................................................................................ 37
General information................................................................................. 37
Decommissioning / Storage 39
Decommissioning................................................................................................. 39
If in disuse for several days..................................................................... 39
Storage conditions................................................................................................ 39
Hazard notes........................................................................................... 39
Type of storage........................................................................................ 39
Storage duration...................................................................................... 39
Space requirements ................................................................................ 39
Physical requirements............................................................................. 40
Maintenance during storage................................................................................. 40
Maintenance schedule............................................................................. 40
Maintenance works.................................................................................. 40
Maintenance / Repairs 41
General information.............................................................................................. 41
Interval.................................................................................................................. 41
Daily maintenance................................................................................... 41
Weekly maintenance............................................................................... 41
If in disuse for several days..................................................................... 42
Gun maintenance.................................................................................... 42
Maintenance of the filter unit................................................................... 42
Cleaning................................................................................................................ 43
Gun cleaning ........................................................................................... 43
Cleaning the fluidizing/suction unit.......................................................... 44
Repair work........................................................................................................... 44
Periodic checks .................................................................................................... 44
Fault clearance 45
Disposal 47
Introduction........................................................................................................... 47
Requirements on personnel carrying out the work.................................. 47
Disposal regulations................................................................................ 47
Materials.................................................................................................. 47
Spare parts list 49
Ordering spare parts............................................................................................. 49
OptiFlex Pro B –Spare parts list.......................................................................... 50
OptiFlex Pro B –Spare parts................................................................................ 51
Fluidizing/suction unit........................................................................................... 52
Fluidizing/suction tube –spare parts.................................................................... 53
Pneumatic group .................................................................................................. 54
PowerClean module set**..................................................................................... 55

Rev. 00 03/19
OptiFlex Pro B Table of contents
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