Genebre 5954 00 User manual

Edificio Genebre. Av. de Joan Carles I, 46-48
08908 L'Hospitalet de Llobregat. Barcelona (Spain)
[e-mail] - www.genebre.es
GENEBRE S.A. LAST UPDATE: 28/10/2015 UPDATE NUMBER: 0
1
INSTALLATION, OPERATION AND
MAINTENANCE MANUAL
GSP Smart Positioner
for Pneumatic Actuators
Ref. GENEBRE: 5954 00

Edificio Genebre. Av. de Joan Carles I, 46-48
08908 L'Hospitalet de Llobregat. Barcelona (Spain)
[e-mail] - www.genebre.es
GENEBRE S.A. LAST UPDATE: 28/10/2015 UPDATE NUMBER: 0
2
INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS
1. Product Description ................................................................................. 3
2. Technical Data and Specifications ......................................................... 3
3. Safety Instructions ................................................................................. 3
4. Transport and Storage Conditions ………………………................... 4
5. Preliminary Checks ……………………………………………........... 5
6. Installation ..…………………………………………........................... 5
6.1 Mechanical installation ..……........................................................ 5
6.2 Commanding linear actuator ..……............................................... 6
6.2.1 Installation on Genebre Control Valve art. 5065/5065A .... 6
6.2.2 Installation on any other brand of Linear Control Valve .... 7
6.2.3 Assembling and adjustment of the lever ............................ 7
6.3 Commanding rotary actuator ............……………………………... 8
6.4 Air connection …….…..……………………………………....... 8
6.5 Electrical Connection ………………………………………...... 8
7. Operation .......…..…………….………………………………………..... 9
7.1 User Interface ..........................…….....................................….... 9
7.1.1 Display .............................................................................. 9
7.1.2 Keyboard ........................................................................... 10
7.2 Operational modes ..........................……..................................... 11
7.3 Auto adjustment function ............................................................... 11
7.4 Configuration parameter adjustment ................................................ 13
8. Start-up ……………………………………………................................. 17
9. Maintenance ………..…………………………………………………... 17
10. Error messages ……………..…..………………………..................... 18

Edificio Genebre. Av. de Joan Carles I, 46-48
08908 L'Hospitalet de Llobregat. Barcelona (Spain)
[e-mail] - www.genebre.es
GENEBRE S.A. LAST UPDATE: 28/10/2015 UPDATE NUMBER: 0
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1. Product Description
The GSP Smart Positioner is used for linear or rotary valve operations with pneumatic
actuator via an electric controller or control system using analogue output signal of 4 – 20
mA. Exclusively for use on Spring Return actuators. Easy adjustment (fully automatic)
from zero to span. Easy to change rotation (clockwise / anti-clockwise). Low air
consumption and easy connection of air tubes.
2. Technical Data and Specifications
CARACTERÍSTICAS TÉCNICAS - TECHNICAL DATA
Descripción /
Description
Valores /
Values
Descripción /
Description
Valores /
Values
1 Modelo / Model 5954 00 10 Protección ATEX /
Explosion Proof Non-Explosion
2
Señal de entrada /
Input signal
4 - 20 mA, 20% - 100% 11 Protección / Protection IP66
3
Tensión de alimentación
retransmisión / Power supply
for feedback
24 VDC
(only ref. 5954 04)
12 Temperatura ambiente /
Ambient temperature
-20°C ~ 60°C
(-4°F ~ 140°F)
4 Impedancia / Impedance 310 Ω (20 mA, 6.2
VDC)
13
Humedad relative /
Relative humidity
< 75% (sin condensación / with
no condensation)
5 Presión de entrada /
Supply pressure
1.4 – 6 bar
(20 – 90 psi)
14
Curva de
funcionamiento /
Performance curve
Linear / EQ.%1:25 / EQ.%1:50
/ EQ.%25:1 / EQ.%50:1
6 Rango de aplicación /
Application range
0 – 120º (Rot.) /
0 -60º (Lin.)
15 Precisión / Precision ≤ 1%
7
Conversión A/D (muestreo) /
A/D conversion (sampling
rate)
20 ms 16 Consumo de aire /
Air consumption ≤0.04 Kg/h
8 Conexión del aire /
Air connection
NPT 1/4"
(G 1/4” with included adapter)
17 Material / Material Aleación de aluminio /
Aluminum alloy
9 Conexión eléctrica /
Electric connection G 1/2"
18 Peso / Weight 2 kg (4.4 Ib)
-Table 1-
3. Safety Instructions
The scope of this manual is to allow technically competent users to install, start up,
operate and inspect Genebre electro-pneumatic positioners. Qualified personnel must be
well versed with all the warnings and notes detailed in these instructions. Failure to
observe the warnings and notes could result in personal injury and material damage.

Edificio Genebre. Av. de Joan Carles I, 46-48
08908 L'Hospitalet de Llobregat. Barcelona (Spain)
[e-mail] - www.genebre.es
GENEBRE S.A. LAST UPDATE: 28/10/2015 UPDATE NUMBER: 0
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4. Transport and Storage Conditions
The positioners are dispatched from the Genebre, S.A. facilities in suitable
packaging to prevent any blows.
Any sling, rope or chain used to lift or transport the motorised valves must NOT
be attached to the positioner under any circumstances.
The supports of the positioner are designed to bear operating stresses, NOT the
total weight of the valve, nor any other type of load or stress.
Do NOT knock the positioner against walls, floors or other devices. This may
cause severe damage to the positioner or its components.
Store in a dry and well ventilated place, protected from weather conditions.
Avoid placing directly on the floor. Use pallets. shelving or wooden bases. The
storage temperature is -30˚C  85˚C.
Genebre, S.A. recommends a visual inspection to check for any possible
damage during transport and storage. The visual inspection must include the
interior of the compartments.
Any misuse could cause serious damage to the components, installations and
the equipment itself as well as personal injury. Under no circumstances must
any component or part of the positioner be modified or altered. Any such
alterations or modifications shall automatically invalidate the intended use of
the positioner.
Must abide by general electric safety code when conducting the electric
connection. During the process of operating, must abide by the electric
equipment safety operation rules
Must strictly abide by the requirements of this instruction when connecting
directly with 24VDC power supply. Must avoid to connect it into the signal
circuit. Otherwise, the circuit main-board may be damaged.
Certain parts of the positioner are subject to mechanical movement which
could cause injury.
Any work carried out on the system or electrical equipment must be performed
by qualified technicians or by specially trained personnel under the control and
supervision of said technicians, in accordance with safety regulations and
standards, as well as any other applicable national legislation.

Edificio Genebre. Av. de Joan Carles I, 46-48
08908 L'Hospitalet de Llobregat. Barcelona (Spain)
[e-mail] - www.genebre.es
GENEBRE S.A. LAST UPDATE: 28/10/2015 UPDATE NUMBER: 0
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5. Preliminary Checks
Verify that the characteristics of the positioner correspond to the characteristics
required prior to installation and start-up. These data can be found on the label.
In the case of a deviation or non-conformity, contact Genebre, S.A.
Maximum air supply pressure 6 bar (90 psi)
Check that the following accessories are included in the packing box: rotating Lever
and threaded Nipple.
6. Installation
6.1 Mechanical Installation
Firstly, check that the shaft rotates freely. The rotation area is marked between two arrows.
During the installation, the rotation angle need only rough adjustment. The fine adjustment
will automatically done during the auto adjustment process.
The travel range of the positioner is illustrated on Fig. 1.
-Figure 1- -Figure 2-
Ensure that the air supply to be used is dry, clean and filtered as a
poor quality air supply could severely damage the positioner.
Before installation, make sure
the specifications meet the standards,
the environment temperature is -20°C ~ 60°C, there is no strong
vibration and no electromagnetic interference.

Edificio Genebre. Av. de Joan Carles I, 46-48
08908 L'Hospitalet de Llobregat. Barcelona (Spain)
[e-mail] - www.genebre.es
GENEBRE S.A. LAST UPDATE: 28/10/2015 UPDATE NUMBER: 0
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Description (Fig. 1):
1- Sensor range of the linear actuator 3- Working range of the linear actuator
2- Sensor range of the rotary actuator 4- Working range of the rotary actuator
The "sensor range" means the maximum range which is measurable by the rotating shaft.
The "working range" is the maximum range provided by the valves and their mechanical
devices and it is calculated during the auto adjustment process.
The dimensions of the connecting holes are shown on Figure 2.
6.2 Commanding linear actuator
6.2.1 Installation on Genebre Control Valve art. 5065/5065A
The installation of the positioner over the Genebre Control Valve is fast and easy. The
following components are needed: rotating Lever (included), two screws M8 x 60 (Allen)
and one o'ring/gasket Ø10 x 2 (or similar). Procedure:
1- Remove the plug from the air outlet of the positioner (Fig. 3). Put the o'ring in air inlet of
the valve (Fig. 4). You can use some grease to fix the o'ring in the hole.
-Figure 3- -Figure 4-
AIR OUTLET (positioner) AIR INLET (valve)
Do not supply air to the positioner during this operation. It could be dangerous!

Edificio Genebre. Av. de Joan Carles I, 46-48
08908 L'Hospitalet de Llobregat. Barcelona (Spain)
[e-mail] - www.genebre.es
GENEBRE S.A. LAST UPDATE: 28/10/2015 UPDATE NUMBER: 0
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2- Assemble and screw the positioner with attached lever (see sect. 6.2.3) over the air inlet
located in the valve's bonnet, watching that the pin of the lever is introduced in the guide
rod of the valve. See Fig. 5.
Valve's bonnet
Screws
Positioner
Guide rod
Rotating lever
-Figure 5-
IMPORTANT: during the installation check that, with the valve closed, the guide rod is
slanted at approximately 25º o 30º respect to the horizontal line.
6.2.2 Installation on any other Control Valve with Linear actuator
The installation of the positioner over the valve will depend on its design. In this case, it will
be necessary to make a special support adapted to valve and positioner. Besides, must
use an air pipe to connect Out1 from the positioner to the air inlet of valve or actuator.
6.2.3 Assembling and adjustment of the lever
Connect the lever with the shaft of the positioner and tighten the screw.
Check if the lever travel is within the operation range (between
the arrows around the shaft). See Figure 1.
The scales on the lever represent linkage points of various
travels.
The travel range can be changed by loosening the nut and
moving the swivel along the groove.
-Figure 6-
INCREASE
RANGE
DE
CREASE
RANGE

Edificio Genebre. Av. de Joan Carles I, 46-48
08908 L'Hospitalet de Llobregat. Barcelona (Spain)
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If the linkage point moves inward, the travel range increases. Otherwise, if the linkage
point moves outward, the travel range decreases (Fig. 6).
When the adjustment is finished, the linkage will conduct fine adjustment automatically
during the Auto adjustment process.
REMARK: for Genebre's Control Valve use num. 20 (≤ 2") or num. 30 (21/2"  4").
6.3 Commanding rotary actuator
Genebre S.A. can supply "Adapter Kit for rotary actuator" for assembling the smart
positioner over the rotary actuator. It is necessary that holes and shaft of the actuator meet
the requirements of the standard NAMUR VDI/VDE 3845. The Kit includes support,
coupling and screws (for assembling positioner and support).
Procedure: - first of all, determine the installation position (parallel / ortogonal) and the
rotation direction of the actuator (clockwise/counterclockwise).
- move the rotary actuator to its initial position and adjust the coupling and the
shaft accordingly. Tighten the screws to fix the coupling.
6.4 Air connection
All pneumatic pipe connections are on the right side of the positioner, which provides NPT
1/4" (if necessary, use the thread adapter G NPT included in the box).
The corresponding connection pieces should be configured by the user. We recommend a
pipe size Ø6 x 1 mm. Supply pressure: 1,4  6 bar.
1. Use a regulator with a filter to maintain a constant air supply pressure (optimum
supply pressure of 6 bar to operate the actuator).
2. Completely purge the circuit of air to avoid any foreign bodies.
3. On applications with single action actuator (spring return), air outlet is OUT1 or
the hole in the back of the positioner (see Fig. 3).
4. Use the two pressure meters to control air in and out respectively.
6.5 Electrical connection
Connect the (+) and (-) supply terminals to the respective (+) and (-) input terminals of the
positioner and the feedback (if available), as appropriate. See Fig. 7.
Caution: Ensure that the supply air to be used is dry, clean and filtered

Edificio Genebre. Av. de Joan Carles I, 46-48
08908 L'Hospitalet de Llobregat. Barcelona (Spain)
[e-mail] - www.genebre.es
GENEBRE S.A. LAST UPDATE: 28/10/2015 UPDATE NUMBER: 0
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On the left side of the box, there are two tapping holes G 1/2" which are used for allowing
the power line to enter through the box. One hole is equipped with wiring joint. The hole
below is a backup hole which is sealed by a plug.
Remove the two screws to open the box.
Signal 4-20 mA
Ground (-)
-Figure 7-
7. Operation of the GSP Smart Positioner
7.1 User Interface
7.1.1 Display
See Fig. 8.
Must strictly abide by the requirements of this instruction when connecting
directly with 24VDC power supply. Must avoid to connect it into the signal
circuit. Otherwise, the circuit main-board may be damaged.
Must avoid to be close to power line or installation signal line because the
power line could produce interference which would affect the use of the
positioner.

Edificio Genebre. Av. de Joan Carles I, 46-48
08908 L'Hospitalet de Llobregat. Barcelona (Spain)
[e-mail] - www.genebre.es
GENEBRE S.A. LAST UPDATE: 28/10/2015 UPDATE NUMBER: 0
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MENU BAR
-Figure 8-
MENU BAR: Displays several parameter group of operational mode and configuration
adjusting mode, menu name and error message.
STATE BAR:
The positioner is under the automatic control or automatic adjustment mode, and
during the testing operation mode. Displayed as blink.
The positioner is under the manual control or manual setting valve position data
state. During the configuration adjusting displayed as blink.
The system function is locked. Cut the power off to unlock.
The positioner is under the configuration adjusting mode. The system is out of
operating state and all controls are invalid.
DATA BAR: Displays operating data and configuration parameter options.
UNIT BAR: Displays data units (%, ºC, mA)
REMARK: the working temperature of the LCD is -20˚C  60˚C.
7.1.2 Keyboard
To access the keyboard must unscrew and remove the cover of the GSP Smart Positioner.
-Figure 8-
MODE: function key, used to switch data bar functions and to be combined with other keys.