General Pipe Cleaners Gen-Eye POD User manual

Gen-Eye POD™, MINI-POD™ & X-POD
Video Pipe Inspection/Location System
Operating Instructions
Your Gen-Eye POD/MINI-POD/X-POD
is designed to give you years of trouble-
free, profitable service. However, no ma-
chine is better than its operator.
Read, understand and follow all safety
warnings and instructions provided with
the product. Failure to follow the warnings
and instructions may result in electric
shock and/or serious injury. Save all warn-
ings and instructions for future reference.
SAVE THESE INSTRUCTIONS!
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WARNING! Read and understand all
instructions. Failure to follow all instruc-
tions listed below may result in electric shock,
fire and/or serious personal injury. Replace-
ment manuals are available upon request at no
charge, or may be downloaded from our web-
site, www.drainbrain.com. Instructional videos
are available for download on our website, and
may be ordered. If you have any questions or
problems, please call General’s customer
service department at 412-771-6300.
SAVE THESE INSTRUCTIONS!
Gen-Eye POD™ & Gen-Eye MINI-POD™
Electric shock resulting in
death can occur if you plug
this machine into an improp-
erly wired outlet. If the ground
wire is electrified, you can be
electrocuted by just touching
the machine, even when the
power switch is off. A ground
fault circuit interrupter will not pro-
tect you in this situation. Use a
UL approved tester to determine
if the outlet is safe.
Do not operate power tools in
explosive atmospheres, such
as in the presence of flamma-
ble liquids, gases, or dust.
Power tools create sparks which
may ignite the dust or fumes.
Always wear safety glasses
and rubber soled, non-slip
shoes. Use of this safety equip-
ment may prevent serious injury.
These instructions are intended to
familiarize all personnel with the
safe operation and maintenance
procedures for the Gen-Eye POD,
Gen-Eye MINI-POD, & Gen-Eye X-POD.
This is the safety alert symbol. It is
used to alert you to potential personal
injury hazards. Obey all safety mes-
sages that follow this symbol to avoid
possible injury or death.
SAFETY SYMBOLS
DANGER indicates a hazard with a high level of risk
which, if not avoided, will result in death or serious injury.
CAUTION indicates a hazard with a low level of risk which,
if not avoided, will result in minor or moderate injury.
WARNING indicates a hazard with a medium level of risk
which, if not avoided, could result in death or serious injury.
2
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Gen-Eye POD™ & Gen-Eye MINI-POD
GENERAL SAFETY RULES
Work Area
1. Keep work area clean and well lit. Cluttered benches and dark
areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such
as in the presence of flammable liquids, gases, or dust.
Power tools create sparks which may ignite the dust or fumes.
3. Keep bystanders, children, and visitors away while operat-
ing a power tool. Distractions can cause you to lose control.
Electrical Safety
1. Grounded tools must be plugged into an outlet, properly
installed and grounded in accordance with all codes and
ordinances. Never remove the grounding prong or modify
the plug in any way. Do not use any adapter plugs. Check
with a qualified electrician if you are in doubt as to whether
the outlet is properly grounded. If the tool should electrically
malfunction or break down, grounding provides a low resistance
path to carry electricity away from the user.
2. This plug will fit a polarized outlet only one way (one blade
is wider than the other). If the plug does not fit fully in the
outlet, reverse the plug. If it still does not fit, contact a quali-
fied electrician to install a polarized outlet. Do not change
the plug in any way.
3. Avoid body contact with grounded surfaces such as pipes,
radiators, ranges and refrigerators. There is an increased risk
of electric shock if your body is grounded.
4. Do not expose power tools to rain or wet conditions.Water
entering a power tool will increase the risk of electric shock.
5. Do not abuse the cord. Never use the cord to carry the tools
or pull the plug from an outlet. Keep cord away from heat,
oil, sharp edges or moving parts. Replace damaged cords
immediately. Damaged cords increase the risk of electric shock.
6. When operating a power tool outside use an outdoor exten-
sion cord marked “W-A” or “W”. These cords are rated for
outdoor use and reduce the risk of electric shock.
7. Keep all electric connections dry and off the ground. Re-
duces the risk of electric shock.
8. Do not touch plugs or tools with wet hands. Reduces the risk
of electric shock.
Personal Safety
1. Stay alert, watch what you are doing and use common sense
when operating a power tool. Do not use tool while tired or
under the influence of drugs, alcohol, or medication. A mo-
ment of inattention while operating power tools may result in
serious personal injury.
2. Dress properly. Do not wear loose clothing or jewelry. Con-
tain long hair. Keep your hair, clothing, and gloves away
from moving parts. Loose clothes, jewelry, or long hair can be
caught in moving parts.
3. Do not overreach. Keep proper footing and balance at all
times. Proper footing and balance enables better control of the
tool in unexpected situations.
4. Use safety equipment. Always wear eye protection. Dust
mask, non-skid safety shoes, hard hat, or hearing protection
must be used for appropriate conditions.
Tool Use and Care
1. Do not force tool. Use the correct tool for your application.
The correct tool will do the job better and safer at the rate for
which it is designed.
2. Disconnect the plug from the power source before making
any adjustments, changing accessories, or storing the tool.
Such preventative safety measures reduce the risk of starting the
tool accidentally.
3. Store idle tools out of reach of children and other untrained
persons. Tools are dangerous in the hands of untrained users.
4. Inspect for misalignment or binding of moving parts, break-
age of parts, and any other condition that may affect the
tool’s operation. If damaged, have the tool serviced before
using. Many accidents are caused by poorly maintained tools.
5. Only use accessories that are recommended by the manu-
facturer for your model. Accessories that may be suitable for
one tool may become hazardous when used on another tool.
Service
1. Tool service must be performed only by qualified repair per-
sonnel. Service or maintenance performed by unqualified repair
personnel could result in a risk of injury.
2. When servicing a tool, use only identical replacement parts.
Follow instructions in the Maintenance section of this man-
ual. Use of unauthorized parts or failure to follow Maintenance
Instructions may create a risk of electric shock or injury.
3
WARNING
Read and understand all instructions. Failure to follow all in-
structions listed below may result in electric shock, fire, and/or
serious injury.
SAVE THESE INSTRUCTIONS!
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Gen-Eye POD™ & Gen-Eye MINI-POD™
1. Wear rubber gloves. Sewer lines are unsanitary and may con-
tain harmful bacteria.
2. Be sure that the unit is plugged into a properly grounded
receptacle. If in doubt, check receptacle before plugging in
machine. Check the power cord to see that there are no cuts or
frays, and that the grounding prong on the plug is still in place.
3. If the power cord supplied with the machine is not long
enough, be sure to use a 16 gauge heavy duty extension
cord no more than 50 feet long and in good condition. Using
lighter cords can result in severe power loss and motor overheat-
ing.
4. Be careful when inspecting drains where cleaning chemicals
have been used. Avoid direct contact with corrosive drain clean-
ers. Drain cleaning chemicals can cause serious burns, as well
as damage the cable and camera.
5. Do not operate machine if operator or machine is standing
in water. Will increase risk of electrical shock.
6. Wear safety glasses and rubber soled, non-slip shoes. Use
of this safety equipment may prevent serious injury.
7. Only use this tool in the application for which it was de-
signed. Follow the instructions on the proper use of the ma-
chine. Other uses or modifying the machine for other applica-
tions may increase risk of injury.
8. The Gen-Eye POD should not be used in wet locations or in
the rain. Moisture may cause damage to the unit.
9. The POD will operate on 120vAC and 12vDC Line Voltage.
When using 120 volts AC, care should be taken to ensure
that it is plugged into a properly grounded receptacle to
prevent damage to the unit. If the intended receptacle is not
properly grounded, do not use it and look for another one.
10. If the POD does not seem to be operating properly, or if you
suspect a problem with the electronics, do not operate it and
call the factory for a service center near you.
4
ABOUT THE INSPECTION CAMERA
Although manufactured for the harsh environments in which it will
be used, the camera should be treated carefully as damage may
occur if dropped or “butted” severely against the pipe or any
other hard surface. The stainless steel camera housing is made
to protect the camera and electronics to a large extent; however,
it can be damaged by denting which may cause possible failure
of the protective and watertight O-ring seals that may cause the
camera to fail. The camera, housing, and front viewing lens
should be checked thoroughly after each use for signs of dam-
age and if required should be corrected prior to further use.
The camera should always be cleaned and inspected after every
use as dirt, grime and grease can cause unnecessary problems
such as failure of the camera seals.
The camera lens, front nose piece and lights should be cleaned
and checked after every use for possible damage to the lens or
light covers and to prevent a build up of dirt and grime which may
cause a degradation of the video picture.
Should camera disassembly be required for any reason (for re-
placing seals, etc.) always ensure the camera has first been
cleaned and taken to a clean area for disassembly. Take extra
precaution to avoid dirt getting into the camera body and any
mating components such as the nosepiece, main body, and con-
nectors.
FEATURES
Case Lid/Sun Shield
7” LCD
Color Monitor in
Padded Case
Gooseneck
w/355° swivel
Color Camera
& 3” Skid
Video Out
Connection
Power Input
Connection
LED Dimmer Control
Rubber Foot for
Horizontal Operation
Push Rod
SPECIFIC SAFETY RULES
This is the safety alert symbol. It is used to alert
you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid
possible injury or death.
Electric shock resulting in death can occur if you
plug this machine into an improperly wired outlet. If
the ground wire is electrified, you can be electrocuted
by just touching the machine, even when the power
switch is off. A ground fault circuit interrupter will not
protect you in this situation. Use a UL approved tester to
determine if the outlet is safe.
Always wear safety glasses and rubber soled, non-
slip shoes. Use of this safety equipment may prevent
serious injury.
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Gen-Eye POD™ & Gen-Eye MINI-POD™
SET UP
5
SKID
Depending on the size of pipe you
are inspecting, you may need to use
the supplied skid so the camera is
centered of off the bottom of the
pipe. Care should be taken so the
skids do not snag in the pipe.
Under normal operating situations,
the camera is used with the smaller protective sleeve in 4” lines. The
full size POD includes a 6” skid for use in larger lines.
The skid supplied should be slipped onto the camera with the lip of
the sleeve at the front. Make sure the camera body is clean and the
set screws tightened only until they touch the camera body. Do not
over tighten as you may damage the camera housing.
OPERATION
1. Release the latch and open
the monitor case. The lid
acts as a sun shield. Adjust
position of the monitor to the
optimum viewing angle us-
ing the gooseneck and
swivel. NOTE: The monitor
is limited to 355 degrees of
rotation. Do not force the
monitor to swivel beyond
this point or damage could occur.
2. Release the locking pin and drag brake located behind the reel.
Then, slowly push the camera into the pipe. Make sure the spring
does not kink or double back on itself.
3. Once the camera is in the pipe, adjust the lights to a level which
produces the best picture with the least amount of light. This will
vary depending on pipe conditions. You may also adjust the
brightness and contrast controls on the monitor.
Table 1 - Reel Capacity
Reel Type Pipe Sizes Lengths Available
Full Size POD
Reel
3” to 10”
(75 to 250 mm)
200 ft.
(60 m)
X-POD Reel 3” to 6”
(75 to 153 mm
100 ft.
(30 m)
Mini POD Reel 1-1/2” to 4”
(38 to 100 mm)
125 or 175 ft.
(38 or 54 m)
1. On arrival to the job site and after check-
ing for a properly grounded receptacle, set
the POD in an easily viewable position
where it will not interfere with the inspec-
tion.
The POD can be used in both the vertical
and the horizontal positions.
2. Check and make sure the Light Head
Intensity Control is set at the “low” position.
3. FOR AC VOLTAGE OPERATION: Plug the socket end of the
AC cord into the AC socket on the side of the POD. When using
120 volts AC, care should be taken to ensure that it is plugged
into a properly grounded receptacle to prevent damage to the
unit.
FOR DC VOLTAGE OPERATION: Plug the socket end of the
DC cord into the DC socket on the side of the POD. When using
12 volts DC, the unit plugs into a vehicle’s cigarette lighter. For
12VDC, the vehicle engine must be running to operate the cam-
era system.
4. Ensure the power switch on the LCD monitor is on.
The AC or DC cord should always be plugged into the POD
first, then into the wall or 12VDC socket. NEVER plug into the
AC socket or DC source first.
CAMERA TRANSMITTER (512 HZ)
Your system may include a 512Hz transmitter, which is located safely
in the spring behind the camera. (The transmitter is standard on the
full-size POD and X-POD, and optional on the MINI-POD.) When the
POD is turned on, the transmitter will be automatically activated.
CARE SHOULD BE TAKEN WHEN USING THE TRANSMITTER
IN THE SPRING AS EXCESSIVE BENDING AND TWISTING
MORE THAN 180 DEGREES MAY DAMAGE THE UNIT.
MONITOR
Use caution when carrying or storing the POD. Do not drop or
strike the LCD monitor.
The normal operating range of the LCD monitor is 32°F to 104°
F. The picture may not be displayed normally if operated outside
of this range. Do not operate or store in vehicle in temperatures
below -4°F, or exceeding 180°F
Functions are as follows:
Power: ON/OFF
AV: Select Input 1, 2, or 3
Menu: Adjust brightness, contrast, or invert picture. Use Volume
Buttons to adjust.
Vol +: Increase current option value.
Vol - : Decrease current option value.
The remote control may also be used for these functions.
PICTURE INVERTER
For units without a self-leveling camera, you can use the picture in-
verter built into the monitor. Press the MENU button several times
until the up and down arrows appear on the monitor. Press the UP or
DOWN buttons to invert picture.
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Gen-Eye POD™ & Gen-Eye MINI-POD™
6
4. Lighting may be adjusted to highlight various pipe conditions and
objects as desired. In some cases, white or lighter-colored object
may cause the picture to “flare” or “wash out”. If this happens,
simply turn the light control down until a good picture is achieved.
5. Push the camera slowly and carefully during the inspection -
taking note of the pipe condition for possible hazards that may
entangle or damage the camera on entry or retrieval.
6. When negotiating a corner, care should be taken not to butt the
nose of the camera against the sidewall with any force. It would
be better to let the camera “work” its way around the corner. If
resistance is encountered when turning the corner and there is
no visible signs of blockage, turning the push rod or pulling the
camera back and forth slowly sometimes helps.
7. Should resistance become extreme, or the camera gets entan-
gled or stuck, slowly push back and forth to free it. Sometimes
turning the push rod may also help. If the camera is visible you
may be able to free it with your hand or some other means.
8. When storing the Gen-Eye POD between uses, the gooseneck/
monitor assembly can be folded down for more compact storage.
RECORDING THE INSPECTION
If you wish to record your inspection, you can plug an external re-
cording device into the VIDEO OUT connection in the hub of the reel.
CAMERA LOCATION—
OPTIONAL TRANSMITTER
1. Turn the POD on. (The transmitter is already activated.)
2. Switch the Locator ON and check that the battery indicator
shows at least one bar. Replace batteries as needed.
3. Make sure the Locator is set for the same frequency as the trans-
mitter by pressing the Frequency button (FREQ) until the desired
frequency appears on the display.
4. Press Antenna Select (ANT SEL) so that the indicator arrow
points to TWIN PEAK.
5. Press the UP arrow so that the gain bar is at the maximum set-
ting.
6. Hold the Locator blade vertical and in line
with the camera head (handle of the Lo-
cator at 90 degrees to the camera head).
If you are not sure of the direction of the
pipe, hold the locator above the drain
opening and rotate it until you obtain the
maximum signal. Note: The camera
must be stationary to be precisely pin-
pointed.
7. Move the Locator forward and backward,
and side to side along the camera path
until you obtain a peak response on the
display.
8. If the display indicates a maximum signal
of 100, reduce the gain by pressing the DOWN arrow to keep the
display at approximately 50% –70%.
9. Repeat step 7 and 8 as you narrow your search area.
10. A small ghost signal may appear in front and behind the peak
reading. Lower the gain button until you receive only one signal.
11. When you can only receive the signal in a small, one-foot square
area, you’ve located the camera. Mark the spot.
Tip: It’s much easier to locate the camera when it’s closer to the
drain opening than when it’s 100 feet away. Push the camera five or
ten feet into the line, then do your first location. Mark the spot and
push the camera ahead another five or ten feet, then repeat. When
you’re done, you’ll have the whole line traced and marked.
DEPTH MEASUREMENT
1. Recheck the camera location using the steps outlined above.
2. Rest the tip of Locator on the ground, holding it vertically above
the pinpointed position of the camera head.
3. Press the DEPTH button. The LCD screen will indicate the depth
of the camera.
4. You can select the unit of measurement (feet, inches, meters,
centimeters) by pressing the DEPTH button and the DOWN ar-
row at the same time.
Note: An indication of four dashes on the display can be caused by
too much or too little signal strength. Adjust the gain and recheck the
depth measurement.
See complete Locator instruction manual at www.drainbrain.com
for more information.
Locator Peak Signal
Ghost Signal
Radiated Signal
Camera
Ghost Signal
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Gen-Eye POD™ & Gen-Eye MINI-POD™
7
MAINTENANCE
CAMERA AND MONITOR CLEANING
After every use, the camera should be cleaned and checked for possi-
ble damage that may have occurred during the inspection. External
scuffing of the camera housing is normal and should be of no con-
cern; however, use the trap skid to protect the camera and help it
slide around elbows more easily.
The camera lens is made of sapphire and should be cleaned with a
soft, damp cloth. Grease, dirt, or scratches will affect the quality of the
video picture.
Use only soft cloth and non-ammonia glass cleaner to clean the LCD
monitor.
LIGHT HEAD REPLACEMENT
The light heads for the Gen-Eye POD cameras use LED lighting and
cannot be replaced by the operator. These lights use very little power.
Unless physically damaged or extreme voltage is applied to them,
they should last indefinitely. If replacement is necessary, the camera
should be returned to the factory.
The camera lights are wired in a series/parallel configuration. This
means that there are 4 sets of 4 (color camera) each wired together.
Each set is wired in series and then the 4 sets are wired in parallel.
Therefore, should one lamp burn out in one set, the other sets will still
remain lit.
CABLE AND REEL ASSEMBLY CLEANING
The cable and reel assembly should be kept clean from dirt. When
rewinding the cable back onto the reel after an inspection, it is good
practice to use a clean rag to wipe off any debris the cable may have.
CAMERA REMOVAL FROM THE CABLE AND REEL
ASSEMBLY
The camera and associated electronics are not user serviceable. Ser-
vicing should be left to qualified personnel (your dealer can advise
you with regards to service, etc.).
CAMERA FOCUS
All Gen-Eye POD cameras are pre-focused at the factory from ap-
proximately 3” to infinity and should not require any focus adjust-
ments. Should focus adjustments be required, please call the factory.
CAMERA CONTROL UNIT FUNCTIONS AND
CONTROLS
The POD is designed to supply all operating voltages and functions to
your camera system and should be treated with care. Protecting the
unit from excessive shock and jarring with prolong its life.
Separate AC and DC power cords are supplied; the AC plug on the
AC cord and a cigarette lighter type plug on the 12v DC cord.
CAMERA LIGHTS (VARIABLE INTENSITY CONTROL)
Controls the light output and intensity on the camera light head.
DO NOT USE A PRESSURE WASHER TO CLEAN
REEL ASSEMBLY. WATER MAY GET INTO
UNSEALED AREAS CAUSING DAMAGE AND
VOIDING THE WARRANTY.
TROUBLESHOOTING
No Picture AND No lights:
Check to make sure the power source is “live” with your House-
hold Circuit Analyzer.
Check that the monitor power button is in the on position.
Check to make sure that the camera lens is not covered or look-
ing at a surface that provides no detail, therefore any image
detail.
Check all connections.
Disconnect main power and contact the factory service depart-
ment.
Picture, BUT No Lights:
Check to see if light intensity control is turned up.
Check push rod for possible breaks or intermittent open circuits
by flexing the cable.
If the lights are still not working, chances are that one or more of
the lights will need replacing. Contact the factory service depart-
ment.
No Picture, BUT Lights:
Check Monitor power switch is depressed (on). Check to
make sure the power source is “live” with your Household Cir-
cuit Analyzer.
Check that the AV button is set to Input 1.
Check to see if the monitor brightness and contrast controls
are turned up.
Check the push rod cable for possible breaks or intermittent
open circuits by flexing the cable.
Disconnect the main power and contact the factory service
department.
Dark Picture
Check to see if the monitor brightness and contrast controls are
turned up.
Check the Light Head to see if it is not supplying sufficient light
due to weak, dirty, or burned out bulbs.
Check to see if the Light Head intensity control is turned up.
Disconnect the main power source and contact the factory ser-
vice department.
Picture Upside Down or Backwards:
Press Menu button until arrows appear.
To Invert Picture: Select Red “UP” arrow using volume
buttons.
To Reverse Picture: Select Red “LEFT” arrow using vol-
ume buttons.
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Gen-Eye POD™ & Gen-Eye MINI-POD™
Bad or Grainy Picture
Check the camera lens for dirt, grime, scratches or other foreign
matter.
Check the Light Head to see if it is not supplying sufficient light
due to weak, dirty, or burned out bulbs.
Check for external electrical noise being radiated by outside
sources, such as a power station, etc.
Check the push rod cable for possible breaks or intermittent open
circuits by flexing the cable.
Disconnect the main power source and contact the factory ser-
vice department.
GENERAL'S LIMITED WARRANTY
General’s Gen-Eye POD, Mini-POD, & X-POD video pipe inspection/location system carries a two-year
warranty against defect in materials except as noted below. Should any part break or fail to work properly
in the two years following purchase, it will be repaired or replaced at our discretion at no charge.
Damage due to negligence, improper usage, failure to follow instructions, accidents, or alteration
from original design is not covered by this warranty.
In order to handle any adjustment with a minimum of delay, please follow this procedure:
1. Return the part to your wholesaler, and have them notify us immediately, with com-
plete information on the problem.
2. We must have the serial number, the date of purchase, and the name of the whole-
saler from whom you tool was purchased. To activate your Gen-Eye warranty, your
warranty card, which has this information, must be filled out and sent to us immedi-
ately after your machine is purchased.
3. We will then advise your wholesaler if the part should be returned to us and assign a
return goods authorization (RGA) number. Ship freight prepaid, and you will be com-
pensated for these charges if it is determined that the part is defective.
If repairs are necessary due to conditions beyond our control, or if the item is out of warranty, we will do the
work at the lowest possible cost, but a charge will be made.
This warranty is made in place of all other warranties, express, statutory or implied, including those of mer-
chantability and of fitness for purpose. General shall not be responsible for any incidental or consequential
damages.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to
state. Some states do not allow the exclusion of limitation of incidental or consequential damages, so
these limitations may not apply to you.
General Wire Spring Co,
1101 Thompson Avenue
McKees Rocks, PA 15136
412-771-6300 www.drainbrain.com
© General Wire Spring Co. 2010 C-PODOI-0910
Monitor Not Responding to Remote Control:
Check whether batteries have sufficient power. Replace as
necessary.
Check whether batteries are correctly installed in remote con-
trol.
Check remote control sensor lens on monitor and distance/
angle of the remote control.
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