General 80-125L Parts list manual

FEATURES
Large surface, ground cast-iron tables for
stability and added support when feeding
longer stock.
Heavy-duty, three-knife cutter head for
clean, fast, superior finish cuts.
Jackscrew system for quick, easy knife
adjustment.
Large, heavy-duty, center-mounted cast-
iron fence with 90° and 45° positive stops.
Independent in-feed and out-feed table
adjustment handwheels.
4” dust collection outlet included.
Built-in rabbeting ledge.
2 hand-paddle style push blocks with
onboard storage mounts included.
Extra long 66 1/4” tables
SPECIFICATIO S
TABLE SIZE
7 1/4" x 66 1/4" (184 x 1683 mm)
MAXIMUM CUTTI G WIDTH
6" (152 mm)
MAXIMUM CUTTI G DEPTH
1/2" (13 mm)
RABBETI G CAPACITY
1/2" (13 mm)
FE CE SIZE
4" x 38" (102 x 965 mm)
CUTTER HEAD SPEED
5000 RPM
UMBER OF K IVES
3/HELICAL
BASE DIME SIO S (L X W)
24" x 13 3/4" (610 x 349 mm)
MOTOR
1 HP, 110/220 V, 13/7 A
SHIPPI G WEIGHT / ET WEIGHT
423 LBS (192 kg) / 340 LBS (154 KG)
SETUP & OPERATION MANUAL
VERSIO 1 - REVISO 1 (August 16th, 2011)
© COPYRIGHT GE ERAL I TER ATIO AL 2011
6” DELUXE JOINTER
MODEL
#80-125L/LHC

THANK YOU for choosing this eneral®International model 80-125L/LHC 6”
Deluxe Jointer. This jointer has been carefully tested and inspected before shipment and if
properly used and maintained, will provide you with years of reliable service. To ensure opti-
mum performance and trouble-free operation, and to get the most from your investment,
please take the time to read this manual before assembling, installing and operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features
of this jointer as well as the set-up, maintenance and identification of its parts and compo-
nents. This manual is not intended as a substitute for formal woodworking instruction, nor to
offer the user instruction in the craft of woodworking. If you are not sure about the safety of
performing a certain operation or procedure, do not proceed until you can confirm, from
knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
Disclaimer: The information and specifications in this
manual pertain to the unit as it was supplied from the
factory at the time of printing. Because we are commit-
ted to making constant improvements, eneral®
International reserves the right to make changes to
components, parts or features of this unit as deemed
necessary, without prior notice and without obligation to
install any such changes on previously delivered units.
Reasonable care is taken at the factory to ensure that
the specifications and information in this manual corres-
ponds with that of the unit with which it was supplied.
However, special orders and “after factory” modifica-
tions may render some or all information in this manual
inapplicable to your machine. Further, as several gene-
rations of this model of jointer and several versions of this
manual may be in circulation, if you own an earlier or
later version of this unit, this manual may not depict your
machine exactly. If you have any doubts or questions
contact your retailer or our support line with the model
and serial number of your unit for clarification.
GENERAL® INTERNATIONAL
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Telephone [phone] • Fax [phone] • www.general.ca

GENERA ®& GENERA ®INTERNATIONA WARRANTY
All component parts of eneral®, eneral® International and Excalibur by eneral
International ® products are carefully inspected during all stages of production and each unit
is thoroughly inspected upon completion of assembly.
Limited Lifetime Warranty
Because of our commitment to quality and customer satisfaction, eneral® and eneral®
International agree to repair or replace any part or component which upon examination,
proves to be defective in either workmanship or material to the original purchaser for the life
of the tool. Ho ever, the Limited Lifetime Warranty does not cover any product used for profes-
sional or commercial production purposes nor for industrial or educational applications. Such
cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime Warranty
is also subject to the “Conditions and Exceptions” as listed belo .
Standard 2-Year Limited Warranty
All products not covered by our lifetime warranty including products used in commercial,
industrial and educational applications are warranted for a period of 2 years (24 months) from
the date of purchase. eneral® and eneral® International agree to repair or replace any
part or component which upon examination, proves to be defective in either workmanship or
material to the original purchaser during this 2-year warranty period, subject to the “conditions
and exceptions” as listed below.
To file a Claim
To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime
Warranty, all defective parts, components or machinery must be returned freight or postage
prepaid to eneral® International, or to a nearby distributor, repair center or other location
designated by eneral® International. For further details call our service department at 1-888-
949-1161 or your local distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proof
of purchase and a “letter of claim” must be included (a warranty claim form can also be used
and can be obtained, upon request, from eneral® International or an authorized distributor)
clearly stating the model and serial number of the unit (if applicable) and including an expla-
nation of the complaint or presumed defect in material or workmanship.
CONDITIONS AND EXCEPTIONS:
This coverage is extended to the original purchaser only. Prior warranty registration is not
required but documented proof of purchase i.e. a copy of original sales invoice or receipt
showing the date and location of the purchase as well as the purchase price paid, must be
provided at the time of claim.
Warranty does not include failures, breakage or defects deemed after inspection by eneral®
or eneral® International to have been directly or indirectly caused by or resulting from;
improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents,
damage in handling or transport, or normal wear and tear of any generally considered con-
sumable parts or components.
Repairs made without the written consent of General® Internationallwill void all warranty.

TAB E OF CONTENTS
Rules for safe operation . . . . . . . . . . . . . . . . . . . . . .5
Additional Safety Instructions for Jointers . .6
Electrical requirements . . . . . . . . . . . . . . . . . . . . . .7
rounding instructions . . . . . . . . . . . . . . . . . . . . . .7
Circuitcapacity ............................7
Converting the motor to 220 V . . . . . . . . . . . . . . .7
Extensioncords ............................7
Basicfunctions ...............................8
Placement within the shop /
Establishing a safety zone . . . . . . . . . . . . . . . . . . . .8
Unpacking .....................................9
Cleanup ......................................10
Assembly instructions .............10-14
Attach the jointer bed to the base . . . . . . . . . . .10
InstalltheV-belt ...........................10
Pulley parallel alignment . . . . . . . . . . . . . . . . . . .11
Verifybelttension .........................11
Install the pulley guards . . . . . . . . . . . . . . . . . . . .11
Installthedustport ........................11
Install the fence & fence locking handle . . . . .12
Install the fence tilt lever . . . . . . . . . . . . . . . . . . . .12
Install the cutter head guard . . . . . . . . . . . . . . .12
Installbasedoor ..........................13
Assemble the knife setting gauge . . . . . . . . . . .13
Install the table height adjustment
hand-wheels .............................13
Connecting to a dust collector . . . . . . . . . . . . . .14
Adjusting and setting the out-feed
tableheight ...................................14
Adjusting and setting the in-feed
table height / depth of cut . . . . . . . . . . . . . . . . . . .15
Setting the in-feed table min / max height . . . .15
Adjusting the fence & checking /
setting the fence stops . . . . . . . . . . . . . . . . . . . . . .16
Checkingknives ..............................17
Operating instructions .............17-20
Basic principles of jointing . . . . . . . . . . . . . . . . . .17
Selecting boards suitable for jointing . . . . . . . .18
Determine the concave face and
edgeofyourboard .......................18
Adjust fence front to back position . . . . . . . . . .18
Checklist before starting . . . . . . . . . . . . . . . . . . .19
Connecting to a power source . . . . . . . . . . . . .19
ON/OFF switch & Safety pin . . . . . . . . . . . . . . . . .19
Basic jointing operations . . . . . . . . . . . . . . . . . . .20
Surfaceplaning ...........................20
Edgejointing .............................20
Rabbeting ...............................20
Maintenance ..........................21-24
Inspecting/replacing cutter head knives . . . . . .21
Helpfulhint ...............................21
Knife setting or replacement
- model 80-125L only ........................22
Helical cutter head insert reversal /
replacement
- model 80-125LHC only ......................23
Adjustingthegibs .........................24
Periodic maintenance . . . . . . . . . . . . . . . . . . . . .24
Recommended optional accessories . . . . . .25
Parts list & diagrams . . . . . . . . . . . . . . . . . . . .26-30
Notes ..........................................31
Contactinformation .........................32

1. Do not operate this jointer when tired, distracted, or
under the effects of drugs, alcohol or any medication
that impairs reflexes or alertness.
2. The working area should be well lit, clean and free of
debris.
3. Keep children and visitors at a safe distance when the
jointer is in operation; do not permit them to operate
the jointer.
4. Childproof and tamper proof your shop and all
machinery with locks, master electrical switches and
switch keys, to prevent unauthorized or unsupervised
use.
5. Stay alert! ive your work your undivided attention.
Even a momentary distraction can lead to serious
injury.
6. Fine particulate dust is a carcinogen that can be haz-
ardous to health. Work in a well-ventilated area and
whenever possible use a dust collector. Wear face,
eye, ear, respiratory and body protection devices.
7. Do not wear loose clothing, gloves, bracelets, neck-
laces or other jewelry while the jointer is in operation.
Wear protective hair covering to contain long hair
and wear non-slip footwear.
8. Be sure that adjusting wrenches, tools, drinks and
other clutter are removed from the machine and/or
the table surface before operating.
9. Keep hands well away from knives and all moving
parts. Use a push stick to feed stock, and a brush, not
hands, to clear away chips and dust.
10. Be sure that the knives are securely installed in the cut-
terhead.
11. Always use clean, properly sharpened knives. Dirty or
dull knives are unsafe and can lead to accidents.
12. If using a power feeder, stop the feeder before stopping
the jointer.
13. Do not push or force stock into the cutter head. The
jointer will perform better and more safely when work-
ing at the rate for which it was designed.
14. Be sure that the cutter head has gained full operating
speed before starting to joint.
15. Avoid working from awkward or off balance positions.
Do not overreach and keep both feet on floor.
16. Keep guards in place and in working order. If a guard
must be removed for maintenance or cleaning be
sure it is properly re-attached before using the tool
again.
17. Use of parts and accessories NOT recommended by
ENERALINTERNATIONAL may result in equipment
malfunction or risk of injury.
18. Never stand on machinery. Serious injury could result
if the tool is tipped over or if the cutting tool is uninten-
tionally contacted.
19. Always disconnect the tool from the power source
before servicing or changing accessories such as
knives, or before performing any maintenance or
cleaning, or if the machine will be left unattended.
20. Make sure that the switch is in the “OFF”position before
plugging in the power cord.
21. Make sure the tool is properly grounded. If equipped
with a 3-prong plug it should be used with a three-pole
receptacle. Never remove the third prong.
22. Do not use this jointer for other than its intended use. If
used for other purposes, ENERALINTERNATIONAL
disclaims any real implied warranty and holds itself
harmless for any injury, which may result from that use.
RU ES FOR SAFE OPERATION
To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as poten-
tial hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that
may result from improper use of its equipment.
5

Additional Safety Instructions
for Jointers
Because each shop situation is unique, no list of safety guidelines can ever be complete.
The most important safety feature of any shop is the knowledge and good judgement of the user. Use common
sense and always keep safety considerations, as they apply to your individual shop conditions, first and foremost
in mind. If you have any doubts about the safety of an operation you are about to perform: STOP! Do not perform
the operation until you have validated from qualified individuals if the operation is safe to perform and what is
the safest method to perform it.
1. WOR PIECE IC BAC
Kickback is when the work piece is ejected at
high speeds from the jointer table by the force
of the cutter head. To minimize the risk of injury
from kickback, always use push blocks and
wear safety glasses. Do not operate this
machine if you do not understand kickback, its
causes and how to avoid it.
2. CUTTER HEAD ALIGNMENT
To reduce the risk of injury and to avoid kick-
back, keep the top edge of the outfeed table
aligned with the top dead center edge of the
knife.
3. PUSH BLOC S
Always use push blocks when jointing. Never
pass your bare hands directly over the cutter
head without a push block to hold and guide
the workpiece.
4. WOR PIECE SUPPORT
To make safe cuts and reduce the risk of injury,
support the workpiece adequately at all times.
Never attempt to make a cut with an unstable
workpiece.
5. IC BAC ZONE
The kickback zone on a jointer is the area
directly in the path through and off of the end
of the infeed table. Never stand or allow others
to stand in this area during operation.
6. MAXIMUM DEPTH OF CUT
The maximum depth of cut for one pass is 1/8”.
Never attempt to remove more material than
1/8” in any single pass.
7. JOINTING WITH THE GRAIN
Jointing against the grain or jointing end grain
is dangerous and could produce chatter or
excessive chip out. Always joint with the grain.
8. EEPING GUARDS IN PLACE
Except when rabbeting, all operations must be
performed with the guard in place. After
rabbeting, be sure to replace the guard.
9. PROPER CUTTING
Always move the work piece over the cutter
head from the infeed table towards the outfeed
table until the work piece has passed com-
pletely over the cutter head. Never back the
work piece towards the infeed table.
10. USING GOOD WOR PIECE STOC
Jointing safety begins with the stock used with
the machine. Inspect the work piece carefully
before jointing it. Never joint a board that has
loose knots, staples, nails or other embedded
foreign objects. If you have the slightest doubt
about the structural integrity or stability of a
board: Do Not Joint It.
6

7
E ECTRICA REQUIREMENTS
GROUNDING INSTRUCTIONS
In the event of an electrical malfunction or short circuit,
grounding reduces the risk of electric shock. The motor
of this machine is wired for 110V single phase operation
and is equipped with a 3-conductor cord and a 3-
prong grounding plug to fit a grounded type recep-
tacle . Do not remove the 3rd prong (grounding pin)
to make it fit into an old 2-hole wall socket or extension
cord. If an adaptor plug is used , it must be attached
to the metal screw of the receptacle.
Note: The use of an adaptor plug is illegal in some
areas. Check your local codes. If you have any doubts
or if the supplied plug does not correspond to your elec-
trical outlet, consult a qualified eletrician before pro-
ceeding.
CIRCUIT CAPACITY
Make sure that the wires in your circuit are capable of
handling the amperage draw from your machine, as
well as any other machines that could be operating on
the same circuit. If you are unsure, consult a qualified
electrician. If the circuit breaker trips or the fuse blows
regularly, your machine may be operating on a circuit
that is close to its amperage draw capacity. However, if
an unusual amperage draw does not exist and a
power failure still occurs, contact a qualified technician
or our service department.
BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS
WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN
RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN
BEFORE CONNECTING TO THE POWER SOURCE.
THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
CONVERTING THE MOTOR TO 220V
Should you need to convert your machine’s motor from
110V to 220V power, there is an electrical schematic
drawing on the inside of the motor cover plate. Unless
you are a qualified electrician, we do not recommend
attempting this conversion on your own. If you choose
to do so, you may risk serious personal injury, damage
to the motor and voiding the warranty of your machine.
We suggest you ask your local eneral International
distributor to recommend qualified electricians in your
area (or perhaps one of their own technicians) who
can make this conversion properly and safely.
EXTENSION CORDS
If you find it necessary to use an extension cord with your
machine, use only 3-wire extension cords that have 3-
prong grounding plug and a matching 3-pole recepta-
cle that accepts the tool’s plug. Repair or replace a
damaged extension cord or plug immediately.
Make sure the cord rating is suitable for the amperage
listed on the motor I.D. plate. An undersized cord will
cause a drop in line voltage resulting in loss of power
and overheating. The accompanying chart shows the
correct size extension cord to be used based on cord
length and motor I.D. plate amp rating. If in doubt, use
the next heavier gauge. The smaller the number, the
heavier the gauge.
TAB E - MINIMUM GAUGE FOR CORD
AMPERE
RATING
TOTA ENGTH OF CORD IN FEET
110 VO TS 25 FEET 50 FEET 100 FEET 150 FEET
220 VO TS 50 FEET 100 FEET 200 FEET 300 FEET
AWG
< 5 -------> 18 16 16 14
6 TO 10 -------> 18 16 14 12
10 TO 12 -------> 16 16 14 12
12 TO 16 -------> 14 12 * NR * NR
* NR = Not Recommended

6” DELUXE JOINTER
80-125L/LHC
BASIC FUNCTIONS
This 6” jointer is designed for face and edge jointing in solid wood only. The unit is not designed nor should it be
used to surface or prepare, plywood, wood panelling, particleboard, MDF nor any other wood based by-products
nor any non-wood based materials.
This 6” jointer is offered with 2 different cutterhead options as follows:
•Model 80-125L M1 – 6” jointer with standard 3-knife cutter head and a closed base stand and handwheel con-
trolled infeed and outfeed table height adjustments.
•Model 80-125LHC M1 - 6”jointer with magnum helical cutterhead with reversible carbide inserts, a closed based
stand and handwheel controlled infeed and outfeed table height adjustments.
P ACEMENT WITHIN THE SHOP /
ESTAB ISHING A SAFETY ZONE
P ACEMENT WITHIN THE SHOP
This machine should be installed and operated only on a solid, flat and stable floor that is able to support the
weight of the jointer and the operator. Using the dimensions shown as a guideline, plan for placement within your
shop that will allow the operator to work unencumbered and unobstructed by foot traffic (either passing shop visi-
tors or other shop workers) or other tools or machinery.
ESTAB ISHING A SAFETY ZONE
For shops with frequent visitors or multiple operators, it is
advisable to establish a safety zone around shop machi-
nery. A clearly defined “no-go” zone on the floor around
each machine can help avoid accidents that could
cause injury to either the operator or the shop visitor. It is
advisable to take a few moments to either paint (using
non-slip paint) or using tape, define on the floor the limits
or perimeter of each machines safety zone. Take steps to
ensure that all operators and shop visitors are aware that
these areas are off limits whenever a machine is running
for everyone but the individual operating the unit.
THIS JOINTER IS HEAVY: 340 (154 G).
DO NOT OVER-EXERT. THE HELP OF AN ASSISTANT WILL BE NEEDED FOR THE FOLLOWING STEP.
8
371/2”
661/2”
133/4”
24”

Carefully unpack and remove the jointer, its components and tools from its shipping container and check for mis-
sing or damaged items as per the list of contents below.
NOTE: Please report any damaged or missing items to your GENERAL® INTERNATIONAL distributor immediately.
UNPACKING
N- TOOL
12-14 MM OPEN END WRENCH...........................................1
8-10 MM OPEN END WRENCH.............................................1
3 MM ALLEN KEY...................................................................1
5 MM ALLEN KEY...................................................................1
8 MM ALLEN KEY...................................................................1
O- HARDWARE
14 MM FLANGE BOLT............................................................3
LARGE LOCK WA HER...........................................................3
LARGE FLAT WA HER.............................................................3
PHILLIP CREW.....................................................................4
FLAT WA HER .........................................................................4
MALL PHILLIP CREW.........................................................4
MALL FLAT WA HER .............................................................4
MALL PHILLIP CREW.........................................................4
MALL FLAT WA HER .............................................................4
LIST OF CONTENTS QTY
A- JOINTER BED ........................................................................1
B- FENCE...................................................................................1
C- PULLEY GUARD.....................................................................1
D- CUTTER HEAD GUARD A EMBLY........................................1
E- BA E......................................................................................1
F- DU T PORT............................................................................1
G- V-BELT....................................................................................1
H- PU H BLOCK.........................................................................2
I- TABLE HEIGHT ADJU TMENT HANDWHEEL ..........................2
J- FENCE TILT LEVER/HANDLE ..................................................1
K- BA E DOOR..........................................................................1
L- KNIFE ETTING GAUGE (80-125L ONLY)..............................1
M- HELICAL CUTTER HEAD TOOL /REPLACEMENT PART
(80-125LHC ONLY)
5 MM T ALLEN KEY ................................................................1
5 MM ALLEN KEY...................................................................1
NUT.........................................................................................2
CREW ...................................................................................2
KNIFE-HOLDER/CHIP-BREAKER .............................................1
CARBIDE IN ERT ( TANDARD) ..............................................2
CARBIDE IN ERT (FOR RABBETING)......................................1
A
3X
O
D
G
I
J
4X 4X
4X
4X
4X
C
E
H
N
F
k
L
M
4X
B
3X
3X
9

The protective coating on the jointer tables prevents rust from forming during shipping and storage. Remove it by
rubbing with a rag dipped in kerosene, mineral spirits or paint thinner. (Dispose of potentially flammable solvent-
soaked rags according to manufacturer’s safety recommendations.)
A putty knife, held flat to avoid scratching the surface, may also be used to scrape off the coating followed by
clean-up with solvent.Avoid rubbing the saw’s painted surfaces, as many solvent-based products will remove paint.
To prevent rust, apply a light coating of paste wax or use regular applications of any after-market surface protec-
tant or rust inhibitor.
SERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE YOU HAVE COMPLE-
TED THE INSTALLATION AND ASSEMBLY STEPS. DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL INSTRUCTED TO DO
SO.
ASSEMB Y INSTRUCTIONS
C EAN UP
10
1. With the help of an assistant, lift the jointer bed onto the base A.
2. Align the 3 bolt holes on the jointer bed with the 3 holes on the base.
3. Secure the jointer bed to the base Busing 3 flange bolts and lock
washers in the assembly order shown.
Note: Only hand-tighten the bolts for now.
Final tightening will be done after pulley alignment.
ATTACH THE JOINTER BED TO THE BASE
Hardware Needed: Qty
Flange bolt 3
Large lock washer 3
Large flat washer 3
3X
THE JOINTER BED IS VERY HEAVY. DO NOT OVER-EXERT.
THE HELP OF AN ASSISTANT WILL BE NEEDED FOR THE
FOLLOWING STEP.
A
B
1. Install the V-belt in the groove on the upper pulley A.
2. Fit and hold a portion of the opposite end of the belt
into the groove on the motor pulley.
3. Using both hands, carefully pull down on the belt to
rotate the pulleys and allow the belt to seat itself in
the groove B.
INSTA THE V-BE T
A
PULL SLOWLY - DO NOT USE SHARP TUGS! EEP YOUR
LOWER HAND FAR ENOUGH ABOVE THE MOTOR PUL-
LEY TO AVOID PINCHING HAND BETWEEN THE BELT
AND THE PULLEY.
B

1. Hold a straight edge to the pulleys to check p u l l e y
alignment A.
2. If the pulleys are aligned:
Fully tighten the flange bolts that secure the jointer
bed to the stand with the supplied 14 mm wrench.
3. If the pulleys are not aligned:
Adust the position of the jointer bed on the stand Cto
obtain pulley alignment then fully tighten the flange
bolts that secure the jointer bed to the stand with the
supplied 14 mm wrench.
Note: If pulley alignment cannot be obtained, loosen both set
screws Blocated on the upper pulley with the supplied 3 mm
Allen key and slide the pulley on its shaft to obtain parallel
alignment then re-tighten the set screws.
PU EY PARA E A IGNMENT
11
C
B
1. Push on the belt with your finger. The belt should not
move more than 1/2".
2. If needed, tighten the belt by loosening the 4 motor
mounting bolts and applying downward pressure on
the motor then re-tighten the bolts.
Note: When tightening the belt, take care not to undo pulley
parallel alignment. After re-tightening the bolts, verify pulley
alignment and re-adjust if needed.
VERIFY BE T TENSION
INSTA THE PU EY GUARD
Attach the pulley guard to the top of the base using 4
small Phillips screws with small flat washers as shown.
INSTA THE DUST PORT
Attach the dust port to the right side of the base using
small Phillips screws with small flat washers as shown.
A

12
INSTA THE FENCE & FENCE OCKING HAND E
A
B
1. Install the fence on the jointer by sliding the T-slot A
under the fence on the guide bar B.2. Install the fence locking handle Cas shown in D.
D
INSTA THE FENCE TI T EVER
A1. Thread the knob on the fence tilt lever
A.
2. Screw the fence tilt lever into the
threaded hole in the fence B.
B
INSTA THE CUTTER HEAD GUARD
Tension is maintained on the cutter head guard using
a spring loaded knob on the underside of the rabbet-
ting arm.The tension causes the guard to automatical-
ly snap back against the fence and cover the knives
once the workpiece has cleared the guard.
To install the guard:
1. Remove the set screw Aon the guard shaft B.
2. Turn and hold the tension adjustment knob and fit
the shaft as far as it will go down into the mounting
hole on the rabbeting arm at the front of the joint-
er C.
3. To test the tension, pull back on the guard bringing
it away from the table and release.
4. If you find the tension on the guard does not snap
the guard back firmly enough, hold the tension
adjustment knob and remove the guard.
5. Turn the tension adjustment knob another 1/2 turn
and re-install the guard.
6. Test the tension again and repeat steps 4 and 5
until adequate tension is achieved.
7. To secure the guard in place, tighten the stop-
screw on the bottom of the shaft D.
B
C
A
D
C

13
Attach the base door to the base using 4 x mm Phillips screws and flat washers.
INSTA BASE DOOR
1
3
2
4
ASSEMB E THE KNIFE SETTING GAUGE
Note: Models 80-125L only. This gauge is not required on
models 80-125LHC due to the helical cutter head.
1. Using a pair of pliers, push a c-clip into the inner
grooves on each end of the knife setting gauge
rod.
2. Slide one foot onto one end of the rod.
3. Secure the foot on the rod by pushing a c-clip into
the exposed groove in the rod.
4. Repeat step 2 and 3 to install the other foot.
5. Set the gauge aside for use whenever knife settings
need to be verified or adjusted.
4X
1. Fit the two table height adjustment handwheels A
on the shafts at the front of the machine. The
slots in the handwheel must be aligned with the
spring pin on the shaft, B.
INSTA THE TAB E HEIGHT ADJUSTMENT HANDWHEE S
2. Using the supplied 3 mm Allen key, tighten the set
screw on the shaft to secure the handwheels to
the shaft, C.
BC
A

CONNECTING TO A DUST CO ECTOR
A dust port with a 4” opening is provided to accommo-
date connection to a dust collector (not included).
Once the dust port has been installed, be sure to use
appropriate sized hose and fittings (not included) and
check that all connections are sealed tightly to help min-
imize airborne dust.
If you do not already own a dust collection system
consider contacting your eneral® International dis-
tributor for information on our complete line of dust
collection systems and accessories or visit our Web Site
at www.general.ca.
RÈGLEDESÉCURITÉ -SAFETYRULES
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1. Make sure that the the machine is disconnected from the
power source.
2. To give yourself unimpeded access to the cutter head
and and upper pulley, remove the cutter head guard
and fence.
3. Set a straightedge onto the out-feed table so that it
sits over the cutter head but does not completely
cross the gap between the tables and touch the in-
feed table A.
4. Turn the upper pulley by hand, until any one of the
knives is at it’s highest point.
5. Loosen the out-feed table height adjustment hand
wheel lock knob Bthen loosen the table height
setting locking levers C.
6. Use handwheel Dto adjust the out-feed table
height so that the knife barely touches the straight-
edge.
7. Re-tighten lock knob Band locking levers Cto secu-
re the out-feed table in position and lock the hand
wheel.
ADJUSTING AND SETTING THE OUT-FEED TAB E HEIGHT
C
B
D
The out-feed table should be set level with the highest point of the knives A. The height of the out-feed table should
be verified and adjusted prior to first use. It should also be verified and re-adjusted periodically to compensate for
knife wear and also upon knife replacement.
ALWAYS DISCONNECT THE MACHINE FROM THE
POWER SOURCE BEFORE MA ING ANY ADJUST-
MENTS. FAILURE TO HEED THIS WARNING CAN
LEAD TO SERIOUS PERSONAL INJURY.
A
OUT-FEED
(left) Table IN-FEED
(right) Table
14

A
B
D
C
DEPTH STOP LOCK PIN
SETTING THE IN-FEED TABLE MIN/MAX HEIGHT
In addition to the 1/8” depth stop, 2 other depth stops can
be set by setting the in-feed table minimum and maxi-
mum height.
To set the table minimum height:
1. Loosen bolt A.
2. Adjust in-feed table to the desired minimum height
then re-tighten bolt A.
To set the table maximum height:
1. Loosen bolt B.
2. Adjust in-feed table to the desired maximum height
then re-tighten bolt B.
B
A
The depth of cut is set by raising or lowering the in-feed
table.
Refer to the recommended depth of cut settings in sec-
tion “Basic Jointing Operations Instructions”, on page 20.
ADJUSTING AND SETTING THE IN-FEED TABLE HEIGHT / DEPTH OF CUT
WORKPIECE
DEPTH OF CUT
THE MA IMUM DEPTH OF CUT FOR ONE PASS IS
1/8”. NEVER ATTEMPT TO REMOVE MORE MATERIAL
THAN 1/8” IN ANY SINGLE PASS.
ALWAYS DISCONNECT THE MACHINE FROM THE
POWER SOURCE BEFORE MAKING ANY ADJUST-
MENTS. FAILURE TO HEED THIS WARNING CAN
LEAD TO SERIOUS PERSONAL INJURY.
15
1. Loosen the in-feed table height adjustment hand wheel loc nob A.
2. Pull & hold bac the 1/8” depth stop loc -pin B.
Important! Never adjust the table height with the lock-pin engaged as
this will break the pin.
3. Use handwheel Cto adjust in-feed table height to the desired depth of cut and then release the 1/8” depth stop
loc -pin Band retighten loc nob Ato secure the in-feed table in position and loc the handwheel.
Note: Refer to the graduated depth scale D.

16
ADJUSTING THE FENCE & CHECKING / SETTING THE FENCE STOPS
1. Using a 90° combination or machinists square, set the
fence to 90° C.
2. Flip the 90° stop into position D.
3. Loosen the jam nut Eon the 90° fence stop bolt.
4. Adjust the 90° fence stop bolt Funtil it makes contact
with the 90° stop.
5. Retighten the jam nut.
The fence stops allow you to position the fence at specif-
ic pre-set angles in relation to the tables without having to
measure each time you return to that angle.
Due to wear and vibration, fence stops can over time
become misaligned and should be checked periodical-
ly and re-set if necessary.
To set the 90° fence stop:
1. Using a 45° combination or machinists square, set the
fence to 45° inward J.
2. Loosen the jam nut .
3. Adjust the 45° inward fence stop bolt Las needed.
4. Retighten the jam nut.
To set the 45° inward fence stop:
C
J
1. Using a combination or machinists square, set the
fence to 45° outward G.
2. Loosen the jam nut Hon the 45° outward fence stop
bolt.
3. Adjust the 45° outward fence stop bolt Iuntil it makes
contact with the back of the fence.
4. Retighten the jam nut.
To set the 45° outward fence stop: G
I
To move the fence front to back:
1. Loosen locking handle A.
2. Position the fence over the cutter head as needed.
3. Re-tighten locking handle A.
To tilt the fence:
1. Loosen locking handle B.
2. Set the fence 45° inward or 45° inward
3. Re-tighten locking handle B.
A
B
90°
H
K
D
F
E

OPERATING INSTRUCTIONS
BASIC PRINCIPLES OF JOINTING
This jointer is designed to remove material from the bottom face of a board in order to bring one face of the board
(or a series of boards) perfectly flat A.
This perfectly flat face is then placed against the fence, set at 90º to the tables, to obtain a perfectly perpendicular
90º flat edge B.
This jointer is not intended (and should not be used) to joint any material other than solid wood.
CHECKING KNIVES
Accurate wor results can only be achieved when all three
nives are properly installed and set to the exact same height
in the cutter head. To verify if the nives are set properly, use
the supplied nife setting gauge Afollowing the steps below
for each of the three nives:
The nives have been factory set to the exact same height in the cutter head.
However we suggest that you verify that
the nives are
properly set prior to first use.
ALWAYS DISCONNECT THE MACHINE FROM THE
POWER SOURCE BEFORE MAKING ANY ADJUST-
MENTS. FAILURE TO HEED THIS WARNING CAN
LEAD TO SERIOUS PERSONAL INJURY.
1. Ma e sure that the the machine is disconnected from the
power source.
2. To give yourself unimpeded access to the cutter head
and nives, remove the cutter guard.
3. Using the table height adjustment handwheels, lower the
tables enough to allow the nife setting gauge to fit fully
on the cutter head.
4. Remove the fence to have access to the upper pulley
and turn it by hand to rotate the cutter head.
5. Set the gauge onto the cutter head with the center refe-
rence pads of the gauge sitting directly above a nife.
6. Observe how the gauge sits on the cutter head and
how/if the nife touches the center reference pads. The
ideal position has both sets of feet of the gauge sitting
flush on the cutter head and the nife barely touching the
center reference pads on the gauge B.
7. Should any (or all) of the nives not be set properly, follow the instructions in section “Knife Setting or Replacement”,
on page 27.
A
B
B
A
17

SE ECTING BOARDS SUITAB E FOR JOINTING
1. Jointing safety begins with the stock used with the
machine. Inspect the work piece carefully before
jointing it. Never joint a board that has loose knots,
staples, nails or other embedded foreign objects. If
you have the slightest doubt about the structural
integrity or stability of a board: Do Not Joint It.
2. Only boards with the grain running more or less length-
wise are suitable for jointing C.
GRAINDIRECTION
GRAINDIRECTION
C
ALWAYS JOINT IN THE GENERAL DIRECTION OF THE GRAIN. JOINTING AGAINST THE GRAIN OR JOINTING END GRAIN
IS DANGEROUS AND MAY CAUSE THE WOR PIECE TO SHATTER.
D
DETERMINE THE CONCAVE FACE AND EDGE OF YOUR BOARD
Place your board on a flat surface to identify its concave face Dand edge E. The boards must be jointed with its
concave face and edge against the jointer table.
ADJUST FENCE FRONT TO BACK POSITION
To limit your exposure to the knives in the cutter head, never take more knife length than is required to complete
the cut. Set the position of the fence so that the length of blade remaining exposed is roughly 1/4” longer than the
width of the board to be jointed.
1/4”
FACE JOINTING
E
EDGE JOINTING
1/4”
18

CONNECTING TO A POWER SOURCE
TO REDUCE THE RIS OF SHOC OR FIRE DO NOT
OPERATE THE UNIT WITH A DAMAGED POWER
CORD OR PLUG. REPLACE DAMAGED CORD OR
PLUG IMMEDIATELY.
TO AVOID UNEXPECTED OR UNINTENTIONAL
START-UP, MA E SURE THAT THE POWER SWITCH
IS IN THE OFF POSITION BEFORE CONNECTING TO
A POWER SOURCE.
Once the assembly and adjustment steps have been
completed, uncoil the power cord and plug it into an
appropriate outlet. Refer back to the section entitled
“ELECTRICAL REQUIREMENTS” and make sure all require-
ments and grounding instructions are followed. When
jointing operations have been completed unplug the
jointer from the power source.
SWITCH OFF
ON
ON/OFF SWITCH & SAFETY PIN
To start the machine
Lift the red stop switch panel and remove the lock-out
pin. Lower the stop panel and push the green“ON” but-
ton. Wait for the cutter head to reach full speed before
jointing.
To stop the machine
Push on the RED “STOP” panel and wait for the cutter
head to come to a complete stop.
The ON/OFF switch assembly Ais equipped with a lock-
out safety pin B. When the pin is installed through the
green “ON” button C, the machine cannot be started.
When you have finished using the machine be sure to re-install the lock-out pin and unplug the jointer from
the power source.
AB
C
CHECK IST BEFORE STARTING
• Make sure you and any assistants are wearing safe appropriate workshop attire. Roll up long sleeves, secure
long hair and remove any jewelry: watches, rings, bracelets or anything that could become caught in the mov-
ing parts, potentially causing serious injury.
• Make sure the board has been inspected and is suitable for jointing as explained in the previous section
“Selecting boards suitable for jointing”.
• Verify that the cutter head guard is functioning properly (snaps back against the fence and covers the knives).
• Make sure that the fence is properly set and locked in place.
• Make sure to have on safety glasses as well as hearing and respiratory protection at all times when using the
jointer.
VERIFY ALL CHEC POINTS BEFORE STARTING. FAILURE TO COMPLY CAN RESULT IN SERIOUS INJURIES.
19

EDGE JOINTING
1. Inspect the stock before starting & remove any foreign
objects or debris.
2. Set the depth of cut as required (1/16" - 1/8” is recom-
mended for edge jointing - Less for hard wood or
wider stock.)
3. Set & lock the fence at 90°
4. If your workpiece is cupped, place the cupped side
face down on the infeed (right) table.
5. Set the position of the fence so that the length of blade
remaining exposed is roughly 1/4” longer than the
width of the board to be jointed.
6. Turn on the machine, press the stock against the table
and tight to the fence, feeding the stock over the cutter head.
7. Inspect the board & repeat the steps if needed until the surface is flat.
RABBETING
1. Remove the cutter guard & move the fence forward leaving only the width of the desired rabbet on the tables
uncovered by the fence & lock the fence in position.
REMOVE THE CUTTER GUARD FOR RABBETING ONLY. IMMEDIATELY REPLACE THE CUTTER GUARD WHEN FINISHED.
DO NOT PERFORM ANY OTHER JOINTING OPERATION WITH THE CUTTER GUARD REMOVED. FAILURE TO HEED THIS
WARNING CAN LEAD TO SERIOUS PERSONAL INJURY.
2. Inspect the stock before starting & remove any foreign objects or debris.
3. Set the depth of cut as required (1/16" - 1/8” is recommended for rabbeting - Less for hard wood or wider
stock.)
4. Turn on the machine & using push blocks press the stock against the tables rabbeting arm and tight to the
fence, feeding the stock over the cutter head.
5. Repeat the steps until the rabbet is cut to desired depth.
BASIC JOINTING OPERATIONS
SURFACE P ANING
1. Inspect the stock before starting & remove any foreign
objects or debris.
2. Set the depth of cut as required (1/32" is recommend-
ed for face planing - Less for hard wood or wider
stock.)
3. Set & lock the fence at 90°.
4. If your workpiece is cupped, place the cupped side
face down on the infeed (right) table.
5. Set the position of the fence so that the length of blade
remaining exposed is roughly 1/4” longer than the
width of the board to be jointed.
6. Turn on the machine & using push blocks press the
stock against the table and tight to the fence, feeding
the stock over the cutter head.
7. Inspect the board & repeat the steps if needed until
the surface is flat.
FAILURE TO USE PUSH BLOC S WHEN SURFACE PLAN-
ING MAY RESULT IN SERIOUS PERSONAL INJURY.
ALWAYS USE PUSH BLOC S TO HELP EEP YOUR HANDS
AT A SAFE DISTANCE FROM THE NIVES WHEN SURFACE
PLANING.
20