Genie GCL NEMA 4 Owner's manual

NOT FOR RESIDENTIAL USE
NEMA 4 & 4X
Installation Supplement
05/2018112123.503940
IMPORTANT: Prior to installing and operating a NEMA 4 or 4X
operator, carefully read the GCL™ Installation Manual and any other
instructions and warnings accompanying the unit.
GCL™
This supplement instructions is to be used in combination with the standard accompanying GCL™ Installation
Manual. This supplement contains NEMA 4 & 4X wiring instructions and illustrated parts breakdown which
species parts included in the NEMA 4 & 4X GCL™ series of operators. When installing a NEMA 4 or 4X operator,
liquid tight conduit and ttings must be used. Refer to NEC and local building codes for wiring and conduit
requirements.
For use with GCL-T, GCL-J & GCL-H Model Operators.

NEMA 4 & 4X High Voltage Wiring
• DO NOT apply power to operator until instructed to do so.
• The Genie Company recommends that line voltage wiring be performed by a qualied electrician.
• Be sure that electrical power has been disconnected from the input power wires being connected to the
operator prior to handling these wires. An appropriate lock-out /tag-out procedure is recommended.
• Line voltage wiring must meet all local building codes.
• Make sure operator voltage, phase and frequency nameplate ratings are identical to the job site line
voltage ratings.
• Input power wiring must be properly sized for the operators amperage rating located on the nameplate.
• To reduce the risk of electric shock, make sure the chassis of this unit is properly grounded.
WARNING
!
AVERTISSEMENT
!
1. Remove LINE VOLTAGE INPUT PLUG and install proper liuqid tight ttings and 1/2”conduit.
2. Route proper LINE VOLTAGE wires into operator.
3. Locate LINE INPUT terminals on circuit board. Using correct connectors, attach wires to LINE INPUTS, and
GROUNDterminal.•Keeplowvoltageandlinevoltagewiresseparate.
•Route all line voltage wires as shown.
•Plug all unused conduit holes.
NOTE: LIQUID-TIGHT CONDUIT AND FITTINGS ARE NOT PROVIDED
NOTE: ONLY USE HOLES PROVIDED IN ELECTRIC BOX. DO NOT DRILL HOLES IN BOX OR COVER.
• NE PAS mettre l’opérateur sous tension avant d’y être invité.
• The Genie Company recommande que le câblage au secteur soit eectué par un électricien qualié.
• Assurez-vous que l’alimentation électrique a été déconnectée des câbles d’alimentation d’entrée
connectés à l’opérateur avant de manipuler ces câbles. Une procédure de verrouillage/étiquetage
appropriée est recommandée.
• Le câblage au secteur doit satisfaire à tous les codes de construction locaux.
• Assurez-vous que les valeurs nominales de la plaque signalétique pour tension, phase et fréquence de
l’opérateur correspondent à celles des tensions de l’alimentation sur site.
• La capacité du câblage d’entrée doit correspondre à la valeur nominale de l’ampérage des opérateurs
indiquée sur la plaque signalétique.
• Pour réduire le risque de choc électrique, assurez-vous que le châssis de l’unité est correctement mis à la
terre.

NEMA 4 & 4X High Voltage Wiring
Optional
Accessory
Modules
Optional
Additional
Transformer
LINE INPUT
TERMINALS
LINE
GROUND
208/240V 480/575V
LINE INPUT
TERMINALS
LINE
GROUND
ROUTE HIGH VOLTAGE WIRING
IN THE SHADED AREA AS SHOWN
L1/L1 N/L2
GN D
POWER CONNECTIONS
LINE IN
POWER CONNECTIONS
LINE
(HOT) NEUTRAL
LINE 1 LINE 2
L1 L2
GN D
LINE 1LINE 2 LINE 3
L3
Three Phase
Single Phase
Optional
Additional
Transformer
115V
208V
230V
ROUTE HIGH VOLTAGE WIRING
IN THE SHADED AREA AS SHOWN
Motor
Cable
Input
Motor
Cable
Input
Water Tight
Connectors
NOT
Included
&
MUST
Be Used
Water Tight
Connectors
NOT
Included
&
MUST
Be Used

NEMA 4 and 4X Low Voltage Wiring
1. Connect all LOW VOLTAGE control circuit wires to side shown using liqid tight 1/2”conduit and
connectors.
•Keeplowvoltageandlinevoltagewiresseparate.
•Route all low voltage control wiring as shown. This includes all control circuit wires such as wall controls,
timers and single button input devices as well as radio control and safety circuit wiring.
•Plug all unused conduit holes with liquid tight plugs.
NOTE: LIQUID-TIGHT CONDUIT AND FITTINGS ARE NOT PROVIDED
NOTE: ONLY USE HOLES PROVIDED IN ELECTRIC BOX. DO NOT DRILL HOLES IN BOX OR COVER.

NEMA 4 and 4X Low Voltage Wiring
ROUTE LOW VOLTAGE WIRING
IN THE SHADED AREA AS SHOWN
LOW
VOLTAGE
INPUT
PLUGS
(Left &
Right)
LOW VOLTAGE
CONTROL WIRE
TERMINALS

NEMA 4 and 4X Exclusive Parts And Options
PLATED PARTS SIDEMOUNT/ROLLING STEEL MODELS
ITEM PART NUMBER DESCRIPTION HOIST RELEASE HOIST & RELEASE
A 110877.2070 CHAIN, #35X70P 1 1 1
B 110877.2072 CHAIN, #35X72P 1 1 1
C 110877.2068 CHAIN, #35X68P 1 1 1
D 111392.1001 SHAFT ASSY, OUTPUT 1 1 1
E
111438.1001 SHAFT ASSY, CLUTCH 1
111437.1001 SHAFT ASSY, CLUTCH 1
111388.1001 SHAFT ASSY, CLUTCH 1
PLATED PARTS PER MODEL:
PLATED PARTS TROLLEY MODELS
ITEM PART NUMBER DESCRIPTION TROLLEY
F 110877.2060 CHAIN, #35X60P 1
G111394.1001 SHAFT ASSY, OUTPUT 1 (#41 CHAIN)
111394.1002 SHAFT ASSY, OUTPUT 1 (#65 CHAIN)
H 111391.1001 SHAFT ASSY, CLUTCH 1
ITEM PART NUMBER DESCRIPTION
1 111421.0004 NEMA 4/4X LIMIT MODULE
2 111420.0002 NEMA4/4XINTERLOCKSWITCH(HOISTONLY)
3 SEE EBOX PAGE ELECTRIC BOX, SEE NEXT PAGE
4 111168.0001 LINKASSY,HOISTONLY
5
111131.0001 MOTOR, NEMA 4 TENV, - 1/2HP, 1PHASE
111131.0002 MOTOR, NEMA 4 TENV, - 3/4HP, 1PHASE
111131.0003 MOTOR, NEMA 4 TEFC, - 1HP, 1PHASE
111131.0004 MOTOR, NEMA 4 TENV, - 1/2HP, 3PHASE
111131.0005 MOTOR, NEMA 4 TENV, - 3/4HP, 3PHASE
111313.0006 MOTOR, NEMA 4 TENV, - 1HP, 3PHASE
111131.0009 MOTOR, NEMA 4 TENV, - 1HP, 3PHASE -575VAC
6 111145.0001 BRAKECOVERASSY.
7 111396.0003 BRAKEASSY.
8 111404.0002 MOTOR PULLEY & SEAL ASSY.
9 075394.0000 PUSHBUTTON, WEATHER PROOF
NEMA 4 & 4X OPERATOR PARTS ALL MODELS:

NEMA 4 and 4X Exclusive Parts And Options
7
5
6
8
1
AB
C
2
3
4
E
D
HOIST MODEL SHOWN, Jackshaft Release & Hoist-Release models also represented.
F
G
TROLLEY MODEL
9
*See shaft assembly
breakdowns on the following
pages
H

Shaft Assemblies
Item Part Number Description QTY
111392.1001.S KIT,OUTPUTSHAFT,SDMT,GCL,N4 1
1 110644.0002 SHAFT,OUTPUT,1.00,OD ZINC 1
2 110694.0001 BEARING,1.000 ID 2
3 110663.0013 SPRKT,43T,#35,3/8P,ODZINC 1
4 111013.1001 SPRKTASSY,22T-52T,ODZINC 1
5 110819.0002 WASHER,PLAIN 1.026 I.D. 2
6 110393.0001 WASHER,SPACER,OUTPUT SHAFT 2
7 111044.0001 SPACER,OUTPUT SHAFT 1
8 111074.0001 GEAR,LIMIT,56T,SIDEMOUNT 1
9 112884.0001 COLLAR,SET,1”ID, W/SET SCREW 2
10 080340.0074 KEY,STD,SQ,1/4X7/8"L 1
N/S 111412.0001 INSTR SHT,OUTPUT SHAFT,SDMT/RS 1
111392.1001
Output Shaft Assembly
Sectional Sidemount & Rolling Steel
95
2
10
1
6
3
67
4
8
2
5
9

Shaft Assemblies
111438.1001
Clutch Shaft Assembly
Rolling Steel, Hoist
9
86
7
5
13
3
4
26
18
25
24
10
19 10
18
26 23
14
122
15
21
17
2
16 12 11
20
20
25
Item Part Number Description QTY
111438.1001.S KIT,CLUTCHSHAFT,SXH,RS,N4 1
1 110872.0001 HANDWHEEL,STANDARD CHAIN 1
2 110881.0001 PIN,DOWEL,.188 X 1.13/1.00 1
3 075193.0000 LINING,CLUTCH 1
4 108015.0001 DISC,CLUTCH MOVABLE PLD 1
5 111433.0001 PULLEY ASSY,CLUTCH,4.65 DIA 1
6 075197.0000 SPR,CLUTCH 1
7 086649.0029 WASHER,THRUST .64 1
8 110472.0001 NUT,HEX,SLOTTED,5/8-11 1
9 080401.0624 PIN,COTTER,3/16X1-1/2"L 1
10 110695.0001 BEARING,.75 ID 2
11 111020.1001 SPRKTASSY,22T-50T,ODZINC 1
12 111045.0001 SPACER,CLUTCH SHAFT 1
13 111037.0002 DISC,CLUTCH,NICKLEPL 1
14 110411.0001 CHAIN GUARD ASSY 1
15 110819.0001 WASHER,PLAIN .651 I.D. 1
16 110709.0002 SPROCKET,14T,.75ID,ODZINC 1
17 111068.0001 KEY,SQUARE,3/16X1 1
18 111382.0001 RING,RTNG,HIGH GRIP STRENGTH 2
19 111402.0001 BEARING,THRUST 1
20 111403.0001 WASHER,THRUST 3
21 110313.0010 PIN,SPRING,.250 DIA X 2.00 1
22 112389.0001 SPRING,.796 OD X 1.50 LG 1
23 106062.0003 BUSHING,5/8" 1
24 110818.0004 WASHER,WAVE SPRING,.780 ID 1
25 110819.0003 WASHER,PLAIN,.770 ID 2
26 110669.0002 SHAFT,CLUTCH,.75,SXJ,OD ZINC 1
N/S 111413.503476 INSTR SHT,CLUTCH SHAFT,SXH 1
N/S 110996.0001 GREASE,SUPERLUBE,1CCPACKET 1
RIGHT HAND SHOWN
Left hand assemblies:
Flip shaft so clutch is on the
right.
Parts between bearings remain
oriented as shown.

Shaft Assemblies
111437.1001
Clutch Shaft Assembly
Rolling Steel, Release
8756
4
14
2
3
1
17
21 20
19
9
18 9
21
17
12
22
21
16
15 11
13 10
19
Item Part Number Description QTY
111437.1001.S KIT,CLUTCHSHAFT,SXJ,RS,N4 1
1 111029.0002 SHAFT,CLUTCH,.75,SXJ,OD ZINC 1
2 075193.0000 LINING,CLUTCH 1
3 108015.0001 DISC,CLUTCH MOVABLE PLD 1
4 111433.0001 PULLEY ASSY,CLUTCH,4.65 DIA 1
5 075197.0000 SPR,CLUTCH 1
6 086649.0029 WASHER,THRUST .64 1
7 110472.0001 NUT,HEX,SLOTTED,5/8-11 1
8 080401.0624 PIN,COTTER,3/16X1-1/2"L 1
9 110695.0001 BEARING,.75 ID 2
10 111020.1001 SPRKTASSY,22T-50T,ODZINC 1
11 110610.0002 SPRKTANDENGAGEPLATE,ODZINC 1
12 110816.0001 KEY,ROUNDEND,.188X1.500 1
13 111045.0001 SPACER,CLUTCH SHAFT 1
14 111037.0002 DISC,CLUTCH,NICKLEPL 1
15 110387.0003 SLIDER,JACKSHAFT,SX,ODZINC 1
16 111175.0001 SPRING,1.10 O.D. 1
17 111382.0001 RING,RTNG,HIGH GRIP STRENGTH 2
18 111402.0001 BEARING,THRUST 1
19 111403.0001 WASHER,THRUST 3
20 110818.0004 WASHER,WAVE SPRING,.780 ID 1
21 110819.0003 WASHER,PLAIN,.770 ID 3
22 110881.0001 PIN,DOWEL,.188 X 1.13/1.00 1
N/S 111415.503476 INSTR SHT,CLUTCH SHAFT,SXJ 1
N/S 110996.0001 GREASE,SUPERLUBE,1CCPACKET 1

Shaft Assemblies
111388.1001
Clutch Shaft Assembly
Rolling Steel, Hoist/Release
9
86
7
5
13
3
4
28
20
27
26
10
21
10
20
14
25
124
15
23
17
2
16
19
11
22
22
27
12
18
27
Item Part Number Description QTY
111388.1001.S KIT,CLUTCHSHAFT,SXHJ,N4 1
1 110872.0001 HANDWHEEL,STANDARD CHAIN 1
2 110881.0001 PIN,DOWEL,.188 X 1.13/1.00 1
3 075193.0000 LINING,CLUTCH 1
4 108015.0001 DISC,CLUTCH MOVABLE PLD 1
5 111433.0001 PULLEY ASSY,CLUTCH,4.65 DIA 1
6 075197.0000 SPR,CLUTCH 1
7 086649.0029 WASHER,THRUST .64 1
8 110472.0001 NUT,HEX,SLOTTED,5/8-11 1
9 080401.0624 PIN,COTTER,3/16X1-1/2"L 1
10 110695.0001 BEARING,.75 ID 2
11 111020.1001 SPRKTASSY,22T-50T,ODZINC 1
12 111045.0001 SPACER,CLUTCH SHAFT 1
13 111037.0002 DISC,CLUTCH,NICKLEPL 1
14 110411.0001 CHAIN GUARD ASSY 1
15 110819.0001 WASHER,PLAIN .651 I.D. 1
16 110610.0002 SPRKTANDENGAGEPLATE,ODZINC 1
17 110816.0001 KEY,ROUNDEND,.188X1.500 1
18 110387.0003 SLIDER,JACKSHAFT,SX,ODZINC 1
19 111175.0001 SPRING,1.10 O.D. 1
20 111382.0001 RING,RTNG,HIGH GRIP STRENGTH 2
21 111402.0001 BEARING,THRUST 1
22 111403.0001 WASHER,THRUST 3
23 110313.0010 PIN,SPRING,.250 DIA X 2.00 1
24 112389.0001 SPRING,.796 OD X 1.50 LG 1
25 106062.0003 BUSHING,5/8" 1
26 110818.0004 WASHER,WAVE SPRING,.780 ID 1
27 110819.0003 WASHER,PLAIN,.770 ID 3
28 111077.0002 SHAFT,CL,.75 DIA,SXHJ,OD ZINC 1
N/S 111414.503476 INSTR SHT,CLUTCH SHAFT,SXHJ 1
N/S 110996.0001 GREASE,SUPERLUBE,1CCPACKET 1
RIGHT HAND SHOWN
Left hand assemblies:
Flip shaft so clutch is on the
right.
Parts between bearings remain
oriented as shown.

Shaft Assemblies
111394.1001
Output Shaft Assembly
3/4 & 1 HP Trolley
4
3
21
10
8
211
7
9
6
5
Item Part Number Description QTY
111394.1001.S KIT,OUTPUTSHFT,3/4-1HP,SXT,N4 1
1 111027.0002 SHAFT,OUTPUT,.75,SXT,OD ZINC 1
2 110695.0001 BEARING,.75 ID 2
3 110819.0003 WASHER,PLAIN,.770 ID 1
4 080415.0022 RING,RTNG,EXT,"E",STL,.744"SFT 1
5 110738.0002 SPRKT,32T,#35CH,3/8P,ODZINC 1
6 110313.0004 PIN,SPRING,.250 DIA X 1.50 1
111394.1002
Output Shaft Assembly
1/2 HP Trolley
4
3
21
10
8
211
7
9
6
5
Item Part Number Description QTY
111394.1002.S KIT,OUTPUTSHFT,1/2HP,SXT,N4 1
1 111027.0002 SHAFT,OUTPUT,.75,SXT,OD ZINC 1
2 110695.0001 BEARING,.75 ID 2
3 110819.0003 WASHER,PLAIN,.770 ID 1
4 080415.0022 RING,RTNG,EXT,"E",STL,.744"SFT 1
5 110738.0002 SPRKT,32T,#35CH,3/8P,ODZINC 1
6 110313.0004 PIN,SPRING,.250 DIA X 1.50 1
7 110313.0010 PIN,SPRING,.250 DIA X 2.00 1
8 111073.0001 GEAR,LIMIT,26T,TROLLEY 1
9 110881.0001 PIN,DOWEL,.188 X 1.13/1.00 1
10 111348.0002 SPRKT,10T,#65,1/2P,ODZINC 1
11 110818.0004 WASHER,WAVE SPRING,.780 ID 1
N/S 111410.0001 INSTR SHT,OUTPUT SHAFT,SXT 1
7 110313.0010 PIN,SPRING,.250 DIA X 2.00 1
8 111073.0001 GEAR,LIMIT,26T,TROLLEY 1
9 110881.0001 PIN,DOWEL,.188 X 1.13/1.00 1
10 110739.0002 SPRKT,10T,#41CH,1/2P,ODZINC 1
11 110818.0004 WASHER,WAVE SPRING,.780 ID 1
N/S 111410.0001 INSTR SHT,OUTPUT SHAFT,SXT 1

Shaft Assemblies
111391.1001
Clutch Shaft Assembly
Sectional Trolley
876
5
4
15
2
3
1
10
9911 12
13
16
14
Item Part Number Description QTY
111391.1001.S KIT,CLUTCHSHAFT,SXT,N4 1
1 110730.0002 SHAFT,CLUTCH,.625,SXT,OD ZINC 1
2 075193.0000 LINING,CLUTCH 1
3 108015.0001 DISC,CLUTCH MOVABLE PLD 1
4 111324.0001 PULLEY ASSY,CLUTCH 1
5 086649.0029 WASHER,THRUST .64 1
6 075197.0000 SPR,CLUTCH 1
7 110472.0001 NUT,HEX,SLOTTED,5/8-11 1
8 080401.0624 PIN,COTTER,3/16X1-1/2"L 1
9 110813.0001 BEARING,.625 I.D. 2
10 110465.0002 SPRKT,11T,#35,3/8P,ODZINC 1
11 110819.0001 WASHER,PLAIN .651 I.D. 2
12 080415.0021 RING,RTNG,EXT,"E",STL,5/8"SFT 1
13 110313.0008 PIN,SPRING,.188 DIA X 1.38 1
14 110818.0001 WASHER,WAVE SPRING,.650 I.D. 1
15 111037.0002 DISC,CLUTCH,NICKLEPL 1
16 110881.0001 PIN,DOWEL,.188 X 1.13/1.00 1
N/S 111411.0001 INSTR SHT,CLUTCH SHAFT,SXT 1
N/S 110996.0001 GREASE,SUPERLUBE,1CCPACKET 1

NEMA 4 and 4X Electric Box
ITEM PART NUMBER DESCRIPTION
1 111116.0001 BRACKET,MOUNTING,ELECTRICBOX
2111119.0001 ELECTRICBOX,N4(BLACK)
111119.0002 ELECTRIC BOX, N4X (STAINLESS STEEL)
3 111397.0002 RECEIVER ASSY
4 111352.0001 ANTENNA ASSY
5 8706E29 SCREW,GROUND,8-32 X 3/8”
6
111087.0001 XFMR,120/208/240V,1 PHASE
111087.0002 XFMR,208/240/480V,3 PHASE
111087.0003 XFMR,575V
7 22634A WASHER,CUP
8 8706F29 SCREW,GROUND,10-32 X 3/8”
9 111401.0001 INSULATOR BOARD ASSY
10
112357.0002 CIRCUIT BOARD, 1/2HP, 1 PHASE
112357.0001 CIRCUIT BOARD, 3/4HP & 1HP, 1 PHASE
112357.0003 CIRCUIT BOARD, ALL HP, 3 PHASE
112357.0004 CIRCUIT BOARD, 575VAC, 3 PHASE
11
112401.0001 COVERASSEMBLY,NEMA4,1PHASE(BLACK)
112401.0002 COVERASSEMBLY,NEMA4,3PHASE(BLACK)
112401.0003 COVERASSEMBLY,NEMA4,575V,(BLACK)
111449.0004 COVER ASSEMBLY, NEMA 4X, 1 PHASE (STAINLESS STEEL)
112401.0005 COVER ASSEMBLY, NEMA 4X, 3 PHASE (STAINLESS STEEL)
112401.0006 COVER ASSEMBLY, NEMA 4X, 575V (STAINLESS STEEL)
N/S 111405.0001 FUSEKIT,10PCS.EACH.2.5A&.250A

NEMA 4 and 4X Electric Box

Notes

Notes

The Genie Company
1-800-843-4084