Genie Intellicode 1022 User manual

OVERVl F POTENTIALHAZARDS
READTHISSAFETYINFORMATI N
Garage doors arelarge, heavy objectsthat move with the help of springs under high tension and electric motors. Since moving
objects, springs under tension, and electric motorscan cause injuries, your safety and the safety of others depend on the owner or
user of this system to read, understandand implementthe informationin this manual. Ifyou havequestionsor do NOT
understandthe informationpresented,contact The Genie Companyor an authorized Genie®Dealer.
The safety alert symboland following signalwords DANGER,WARNING, and CAUTIONare used throughout this manualto call
attentionto and identifydifferent levels of hazard and special instructions.
,& This isthe safety alert symbol. This symbol isplaced next to signalwords and messagesto help you identify
importantsafety information
Theword:
,& DANGERindicatesan imminently hazardoussituation which, if NOT avoided,will result in death or serious injury.
,& WARNING indicatesa potentiallyhazardoussituation which, if NOT avoided, could result in death or serious injury.
,& CAUTION indicatesa potentially hazardoussituationwhich, if NOTavoided, may result in injuryor property damage.
Theword ,_0 is used to indicate importantstepsto be followed, importantconsiderations,or location of parts.
IMPORTANTSAFETYINSTRUCTIONS
READAND FOLLOWALL INSTRUCTIONS
SAVETHESEINSTRUCTIONS
POTENTIAL
HAZARD
MOVINGDOOR
ELECTRICAL
SHOCK
HIGH
SPRING
TENSION
PREVENTION
Keep people clear of openingwhile door is moving.
Do NOTallow children to playwith the door operator.
Do NOToperate a door that jams or one that hasa brokenspring.
Turn OFF power before removingoperator cover.
When replacingcover, make surewires are not pinchedor near
moving parts.
Operator mustbe properlygrounded.
Do NOTtry to remove,install,repair or adjustsprings or anythingto
which door springparts arefastened, suchas, wood blocks,steel
brackets,cablesor otherlike items.
Installations,repairsand adjustmentsmustbe done bya traineddoor
systemtechnicianusingpropertools and instructions.
PN# 3642036534, 02/26/2010 REV, 1

INTELLICODE ®Rolling Code Security System.
An electronic rolling code system that enhances the security of
the door opener by continuously changing the access code
each time the remote control is used. The door opener
responds to each new code only once. An access code copied
from a working system and tried again will not control the door
opener.
Lighted Wall Console*
Operates door opener from inside garage.
(Refer to section 3)
and Car2U ®compatible.
Follow the Homelink ®or Car2U ®instructions in your car
owner's manual.
Safe-T-Beam ®Non-Contact Reversing System**.
Puts an invisible beam across the door opening. The door stops
and reverses to the full open position if anything passes
through the beam. Red or green LED indicator lights on the
power head provide a self diagnostic code if an operational
problem exists. (Refer to Section 10.)
Safe-T-Reverse ®Contact Reversing System.
Automatically stops and reverses a closing door within 2
seconds of contact with an object. (Refer to Section 6.)
Safe-T-Stop ®Timed Reversed System.
Automatically opens a closing door if it fails to close completely
within 30 seconds.
Watch DogTM Monitoring System.
Monitors the Safe=T-Beam@ system to ensure proper function=
ality and will automatically stop and reverse a closing door if a
problem is detected.
Automatic Lighting System.
One bulb lighting supplies up to 75 watts of light for safer
evening exits and entries. Turns ON when door is activated and
automatically turns OFF 3 minutes later.
Manual Emergency Release.
Manually releases door from door opener. Use during a power
failure or other emergency to allow manual opening and closing
of door. (Refer to Section 6.)
PN# 3642036534, 02/26/2010 REV. 1 3

Check your ceiling where the power
head of your new unit will be mounted.
Plan how you will be mounting the power head.
It is possible that ceiling joists may not be in the
position needed with respect to the garage door
opener. It may be necessary to add an
additional bracket and fasteners (not included
with your new door opener kit).
(Refer to Section 2.)
You need a properly grounded 110-120 Volt
power supply available. The outlet should be
no more than 3 feet from the power head once it is
mounted. (Refer to Section 5.)
Check the wall directly above the garage
door. The door opener's header bracket
must be securely fastened to this wall. Insure
that the structure will provide a strong mounting
location. (Refer to Section 2.)
Check to see if the mounting location
for the Safe-T-Beam ®System is clear from
obstruction and has awood surface available
for attaching the mounting brackets. The
brackets may be attached to concrete if necessary
but extra tools and special fasteners (not supplied)
will be required. (Refer to Section 4 and 5.)
_z_t_,:_ code specifications
To avoid damage to your door and/or
opener, make sure you disable and/or
remove any door locks, ropes, and/or cables
(NOT door lift cables) prior to installing your
opener. (Refer to Section 1.)
insure that your door is properly balanced
and moving freely. (Refer to Section 2.)
is your sectional garage door made of
aluminum, light-weight steel, fiberglass
or glass panels? Additional support bracing
must be added to these type doors. If this is the
case, please contact the door manufacturer or
authorized dealer so that they can furnish you
with a "bracing kit." (Refer to Section 2.)
(NOT SHOWN) If your garage does not have
a separate entry door, you should consider
an emergency release kit (GER-2) for installation on
your garage door. (See emergency release kit
installation notes on page 21.)
PN# 3642036534, 02/26/2010 REV. 1

Pg. 13
TYPICAL SUPPORT
BRACKET
(NOT PROVIDED)
Pg. 12-13
ADDED
HEADER BRACKET
MOUNTING BOARD
BRACES
POWER CORD
(APPROX. 45 IN.)
TO 120V GROUNDED
OUTLET
EXTENSION SPRING
OR
TORSION SPRING
NOTE: This opener is designed for
use with SECTIONAL doors only. Pg. 17-18
MIN. 5
SAFE-T-BEAM _
SECTIONAL DOOR
Pg. 17-18
Pg. 12
PN# 3642036534, 02/26/2010 REV. 1 5

Stepladder
Drill
Safety Glasses
3/16" DrillBit
Ratchet
Phillipsscrewdriver
Pencil
Tapemeasure
Carpenter'slevel
Adjustablewrench Wire strippers
1/4",7/16", 3/8"and
1/2" Sockets
Hammer
Safety Brochures
AN
ARRA.GI.G_×CO.TE.TSrORASSe,,B_
Child can be pinned under automatic 9arage door
Dea*hor _eriou_injury canre_ul_
°Neverle_chIdwalkor,un undermovingdoor¸
°Newt le_chIdus_doo,openercontTol_
°AIway_ke_pmovingdoor_n_ght
°. pe,son_sp_n_d pushcontrolbu_onorus_
_mergency,e_ease
Te_,_oorol,_n_rmonthly¸
_o _................. _o_o_
..........°:n::::'X_,::':r:i:,__o_o.__'r4.........
Entrapment Warning
Label
Safe-T-Beam_Source Safe-T-Beam_Sensor
with wire with wire
(Red LED) (Green LED) Wire
Safe-T-Beam_
Sensor Bracket
0000000
0000000000000
DoorArm
o) WallConsole
,-.......................................................................................................................................
Pro Rail (Chain) Section
Header Bracket
OR
Three-button
Door RemoteControl
Bracket
Center Rail Section
,/
Head Rail (Chain) Section
PNi/3642036534, 02/26/2010 REV. 1

0 RAIL SECIlON CLAMP 2
RAILCLAMP BOLT - 5/16"-18 x 5/8" 8
HEX FLANGE NU1- 5/16"-18 8
1 BOLl - 5/16"-18 x 1/2" 3
2 CLEVIS PiN, LONG ---5/16" x 3" 1
COI1ER PiN 1
LHEADER BRACKE 1 1
LAG SCREW - 5/16" x 2" 2
3 HEX BOLt - 5/16".18 x 3/4" 5
HEX FLANGE NUi - 5/16"-18 5
LAG SCREW - 5/16" x 2" 2
4 SELF DRILLING SCREW - 1/4"-20 x 3/4" 3
DOOR BRACKE1 1
5 HEX BOLt - 5/16".18 x 3/4" 3
SELF LOCKING NUi - 5/16".18 1
HEX FLANGE NUi - 5/16".18 2
CLEVIS PIN - 5/16" x 3/4" 1
COTiER PIN 1
6 WALL CONSOLE ASSEMBLY 1
PAN HEAD PHILLIPS SCREW - #4.24 x 1" 2
7 13 MM INSULATED STAPLE 30
8 Safe r-Beam_ SOURCE/SENSOR BRACKE 1 2
PHILLIPS HEX SCREW ---#10-16 x 1- 1/4" 4
WIRE NDI (GREY) 4
NONUMBER REMOTE WITH BATTERY 1
NO BAG Safe r-Beam_ SOURCE/SENSOR & WIRE BE1 1
NONUMBER LIGHi COVER -WHITE 1
NONUMBER LIGH1 COVER -COLOR 1
Rail Clamp Bolt - 5/16"-18 x 5/8"
#10-16 x 1-1/4" Phillips Hex Screw
#4-24 x 1" Pan Head
Phillips Screw
Lag screw - 5/16" x 2"
Wire Nut
©
Self Locking Nut
5/16"-18
©
Hex Flange Nut
5/16"-18
©
Hex Flange Nut
1/4"-20
Self-drilling Screw
1/4"-20 x 3/4" 0
Clevis pin, long 5/16" x 3"
C[] Clevis pin
5/16" x 3/4"
Cotter pin
Hex Bolt - 5/16"-18 x 3/4" Hex Bolt - 5/16"-18 x 1/2" mml
Shoulder Bolt
5/16"-18 x 1"
MISSING ANY PARTS? Please call toll free- 1.800.354.3643
DO NOT RETURNTO POINT OF PURCHASE.
IMPORTANT!- Information needed when calling
, Model number- (located onpackaging)
• Store, city, state, and date ofpurcHase
PNi/ 3642036534, 02/26/2010 REV. 1 7

Power Cord
Carriage Assembly
Rail with chain
Tensioner
t
Header
Bracket
CHAIN
Clevis Pin, Long
& Cotter Pin
Chain
Chain Connector Power Head
Power Cord
Carriage Assembly
CHAIN
Rail Clamp Bolts
End Rail
Tensioner
Chain
Header
Bracket
Clevis Pin, Long
& Cotter Pin
Rail Clamps
Rail with chain
\
Chain Connector Power Head
--...
Rail Clamp Nuts
Center Rail
Release
Knob Rail with belt
_ _,. __
S
_Belt Center Rail
BELT
PNi/3642036534, 02/26/2010 REV. 1

IMPORTANTiNSTALLATiONiNSTRUCTiONS
1. READAND FOLLOW ALL SAFETY, INSTALLATION 5.
AND OPERATION INSTRUCTIONS.f v:_
d n_i nd_)nd_n 6.
,:: ,::......., >' ........ ,:: <) D:,
2. Installonly on a properly balancedsectional garage door.
An improperly balanced door could cause severe injury.
Have a trained door system technician make repairs or
adjustments to cables, spring assemblies, and other 7.
hardware before installing the opener.
3. Removeall ropesand removeor makeinoperativeall
locksconnectedtothe garagedoor beforeinstallingopener.
4. Wherepossible,installthe dooropener7 feet or more 8.
above the floor.Forproductshavingan emergency
release, mount the emergencyreleasewithin reach, but at
least6 feet abovethe floorand avoiding contactwith
vehiclesto avoid accidentalrelease.
Do NOT connect the opener to source of power
until instructed to do so.
Locate the control button:
. Within sight of door,
. At minimum height of 5 feet so small children are not
able to reach it, and
. Away from all moving parts of the door.
Installthe Entrapment WARNING Label next to the Wall
Control button in a prominent location. Installthe
Emergency Release Tagon or next to the emergency
release.
After installing the opener,the door must reverse within
2 seconds when it contacts a 1-1/2 inch high object (or a
2 x 4 board laid flat) on the floor.
I
1oo_h}£Jhdoos
Cleara workspaceareatounpackand organizebox
and contentsforassembly.
1. There are 4 boxes inside the carton. Each box is
numbered 1 - 4. Note that some openers will
contain the same parts and be packaged with
fewer boxes. Carefully remove the three
internal boxes (Labeled #1, 2, and 3) and place
them on the floor for easy access (Fig. 1-1).
These boxes contain assembly parts and the
contents are organized by assembly tasks. For
quick reference inside the lid of each box there is
a label illustrating the components inside.
2. Remove the motor power head and place it on
the floor for later use. Remove box #4 and
place it on the floor for later use.
Bag 1
P_w_r h£ad _
Lag Srews
Bag 3 _/
Box Label Example
PN# 3642036534, 02/26/2010 REV. 1 9

Rail Assembly for CHAIN DRIVE OPENER
3. Remove the two rail sections that are not
connected to the chain and place them on
floor (Fig. 1-2, A).
4. Carefully remove the third rail section with
chain and plastic sleeve. Place rail section on
floor and extend chain straight out
(Fig. 1-2, B). Chain and rail should extend
approximately 7 feet.
5. Remove wire ties and plastic bag from chain.
Leave chain extended straight out on floor.
Avoid kinks in the chain by careful handling and
keeping chain flat on the floor.
6. Align the three rail sections by pulling the
chain straight and wrapping it around the
chain tensioner pulley (Fig. 1-3 & 1-4).
7. Attach the two rail clamps to the rail section
joints with (4) bolts and nuts. After both rail
clamps have been assembled to the rail sections,
securely tighten the bolts and nuts.
Rail Assembly for BELT DRIVE OPENER
3. Remove the two rail sections that are not
connected to the belt and place them on floor
(Fig. 1-2, A).
4. Carefully remove the third rail section with
belt. Place rail section on floor, remove ties on
belt and extend belt straight out (Fig. 1-2, B).
Avoid twists and kinks in the belt by careful
handling and keeping belt flat on the floor. Belt
and rail should extend approximately 7 feet.
5. Align the three rail sections by pulling the belt
straight and wrapping it around the tensioner
pulley (Fig. 1-3 & 1-4).
6. Attach the two rail clamps to the rail section
joints with (4) bolts and nuts. After both rail
clamps have been assembled to the rail sections,
securely tighten the bolts and nuts.
CHAIN DRIVE RAILS
BELT DRIVE RAILS
Belt Rail
Center Rail
Chain
Carriage Assem[ _.
End Rail
Center Rail
Wrap around tensioner pulley
Power Head
Rail with belt
0PN# 3642036534, 02/26/2010 REV. 1