Genie 600 Series Use and care manual

1. Before pulling emergency release cord, make certain
people and objects are clear of door opening. Pull
emergency release cord on carriage to disengage
opener to close door if necessary. (If unable to lower
door using opener, use extreme caution manually
closing door.
2. Remove power from opener.
3. Remove lens cover(s) by pressing side tabs inward
and remove light bulb(s). FIG. 1.
4. Remove wall control and Safe-T-Beam® wires from
terminal block located on back of opener FIG. 1. Use
small common screwdriver to press in on orange
locking clips while gently pulling wires from block.
Mark wires to help facilitate replacement.
5. Remove door arm clevis pin and cotter-hairpin to disconnect operator from
door. FIG. 2.
6. Remove opener from mounting brackets and hardware and set on a clean
work surface.
7. Remove 3 bolts from rail assembly and set rail aside. FIG. 1.
8. Remove 2 screws securing control board to powerhead cover. FIG. 3.
Motor Replacement
39431502927
WARNING
WARNING
BE SURE ELECTRICAL POWER HAS BEEN DISCONNECTED FROM THE INPUT POWER LINES PRIOR TO REMOVING THE MOTOR COVER.
!
ANY AND ALL REPAIRS MADE TO THIS UNIT MUST BE PERFORMED WITH THE DOOR DISCONNECTED FROM THE OPENER AND IN THE
CLOSED POSITION.
!
01/2016
FIG. 2.
Terminal
Holes
Locking
Clips
123456
PhotocellPhotocell Wall
Control
FIG. 1.
This repair will require removal of the unit from it’s mounting hardware and repair made on a clean work surface. Refer to your
owners manual to reverse the wiring, mounting, and assembly process. READ AND FOLLOW ALL SAFETY, INSTALLATION AND
OPERATION INSTRUCTIONS AND WARNINGS CONTAINED IN THESE INSTRUCTIONS AND THE OWNERS MANUAL. If you
have any questions or do not understand an instruction, contact a trained service technician. Or call 800-354-3643.
clevis pin & cotter pin
Carriage
FIG. 3.

9. Lower the control board assembly to access control board and wire harnesses.
10. Note locations and unplug wire harnesses from control board. FIG. 5.
• OPTO, LIGHTS, MOTOR, TRANSFORMER HARNESSES
11. Remove 4 screws securing cover and remove cover. FIG. 6.
12. Remove 3 screws at top of powerhead to remove motor. FIG. 7.
13. Install replacement motor in reverse order.
14. Replace cover with 4 screws.
15. Replace control board harnesses.
Note: Be certain to install all harnesses in the correct position.
16. Replace control board assembly and secure with 2 screws.
17. Install rail assembly to powerhead with 3 bolts.
18. Reinstall powerhead and rail assembly to ceiling and door. Steps 5,4,3.
19. Install light bulb(s) and lens cover(s).
20. Apply power to opener.
21. Test unit fully to ensure travel limits, remote controls and all safety features work correctly. Refer to your owners
manual and/or assembly poster.
Parts removed for clarity
FIG.5.
FIG.4.
FIG.6.
OPTO Light(s) TransformerMotor
Download manuals/installation posters at www.GenieCompany.com
FIG.7.