Genie S-60 HC User manual

Service Manual Third Edition
First Printing
Part No. 65196

Genie S-60 & Genie S-65 Part No. 65196
Third Edition • First Printing
ii
®
Copyright © 2000 by Genie Industries
Third Edition: First Printing, September 2001
"Genie" and "S" are Registered Trademarks
of Genie Industries in the USA and many other
countries.
Printed on recycled paper
Printed in U.S.A.
Important
Read, understand and obey the safety rules and
operating instructions in the
Genie S-60 &
Genie S-65 Operator's Manual before attempting
any maintenance or repair procedure.
This manual provides detailed scheduled
maintenance information for the machine owner and
user. It also provides troubleshooting and repair
procedures for qualified service professionals.
Basic mechanical, hydraulic and electrical skills are
required to perform most procedures. However,
several procedures require specialized skills, tools,
lifting equipment and a suitable workshop. In these
instances, we strongly recommend that
maintenance and repair be performed at a Genie
dealer service center.
Genie Industries has endeavored to deliver the
highest degree of accuracy possible. However,
continuous improvement of our products is a Genie
policy. Therefore product specifications are subject
to change without notice.
Readers are encouraged to notify Genie of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and other manuals. Please
write to the technical publications team in care of
Genie Industries, PO Box 97030, Redmond WA
98073-97030 U.S.A.
If you have any questions, please contact Genie
Industries.
Contact us:
http://www.genielift.com
e-mail: [email protected]
S-60
®
S-65
®

Part No. 65196 Genie S-60 & Genie S-65
Third Edition •First Printing
iii
Safety Rules
Section 1 •Safety Rules
Danger
Failure to obey the instructions and safety rules in
this manual, and the Genie S-60 & Genie S-65
Operator's Manual will result in death or serious
injury.
Many of the hazards identified in the operator's
manual are also safety hazards when maintenance
and repair procedures are performed.
Do Not Perform Maintenance
Unless:
You are trained and qualified to perform
maintenance on this machine.
You read, understand and obey:
- manufacturer’s instructions and safety rules
- employer’s safety rules and worksite
regulations
- applicable governmental regulations
You have the appropriate tools, lifting
equipment and a suitable workshop.

Genie S-60 & Genie S-65 Part No. 65196
Third Edition •First Printing
SAFETY RULES
iv
Section 1 •Safety Rules
Personal Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Read each procedure thoroughly. This
manual and the decals on the machine
use signal words to identify the following:
Safety alert symbol—used to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Red—used to indicate the
presence of an imminently
hazardous situation which, if not
avoided, will result in death or
serious injury.
Orange—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
Yellow with safety alert symbol—
used to indicate the presence of a
potentially hazardous situation
which, if not avoided, may result in
minor or moderate injury.
Yellow without safety alert
symbol—used to indicate the
presence of a potentially
hazardous situation which, if not
avoided, may result in property
damage.
Green—used to indicate operation
or maintenance information.
Workplace Safety
Be sure to wear protective eye wear and
other protective clothing if the situation
warrants it.
Be aware of potential crushing hazards
such as moving parts, free swinging or
unsecured components when lifting or
placing loads. Always wear approved steel-toed
shoes.
Be sure to keep sparks, flames and
lighted tobacco away from flammable and
combustible materials like battery gases
and engine fuels. Always have an approved fire
extinguisher within easy reach.
Be sure that all tools and working areas
are properly maintained and ready for
use. Keep work surfaces clean and free of
debris that could get into machine components and
cause damage.
Be sure any forklift, overhead crane or
other lifting or supporting device is fully
capable of supporting and stabilizing the
weight to be lifted. Use only chains or straps that
are in good condition and of ample capacity.
Be sure that fasteners intended for one
time use (i.e., cotter pins and self-locking
nuts) are not reused. These components
may fail if they are used a second time.
Be sure to properly dispose of old oil or
other fluids. Use an approved container.
Please be environmentally safe.
Be sure that your workshop or work area
is properly ventilated and well lit.

Part No. 65196 Genie S-60 & Genie S-65
Third Edition •First Printing
Table of Contents
v
Introduction
Important Information...................................................................................................... ii
Section One Safety Rules
General Safety Rules..................................................................................................... iii
Section Two Specifications
Machine Specifications ............................................................................................. 2 - 1
Performance Specifications ...................................................................................... 2 - 2
Hydraulic Specifications ............................................................................................ 2 - 3
Ford Engine LRG 425 EFI Specifications ................................................................. 2 - 4
Deutz Engine F4L 1011F Specifications ................................................................... 2 - 5
Perkins Engine 704-30 Specifications....................................................................... 2 - 6
Hydraulic Hose and Fitting Torque Specifications ..................................................... 2 - 7
Section Three Theory of Operation
Power Source ........................................................................................................... 3 - 1
Hydraulic System...................................................................................................... 3 - 1
Electrical System ...................................................................................................... 3 - 1
Limit Switches........................................................................................................... 3 - 2
Machine Controls ...................................................................................................... 3 - 2

Genie S-60 & Genie S-65 Part No. 65196
Third Edition •First Printing
TABLE OF CONTENTS
vi
Section Four Scheduled Maintenance Procedures
Introduction ............................................................................................................... 4 - 1
Maintenance Inspection Report ................................................................................ 4 - 3
A-1 Inspect the Operator's and Safety Manuals .................................................... 4 - 5
A-2 Inspect the Decals and Placards ..................................................................... 4 - 5
A-3 Inspect for Damage and Loose or Missing Parts ............................................. 4 - 6
A-4 Check the Engine Oil Level ............................................................................. 4 - 7
A-5 Check the Engine Coolant Level - Liquid Cooled Models ................................ 4 - 8
A-6 Check for Fuel Leaks ...................................................................................... 4 - 8
A-7 Check the Hydraulic Oil Level ......................................................................... 4 - 9
A-8 Check for Hydraulic Leaks ............................................................................ 4 - 10
A-9 Check the Tire Pressure ............................................................................... 4 - 10
A-10 Test the Oscillate Axle (if equipped) .............................................................. 4 - 11
A-11 Test the Platform and Ground Controls ......................................................... 4 - 12
A-12 Test the Auxiliary Power Operation ............................................................... 4 - 13
A-13 Test the Tilt Sensor ....................................................................................... 4 - 14
A-14 Test the Limit Switches ................................................................................. 4 - 14
A-15 Drain the Fuel Filter/Water Separator - Diesel Models .................................. 4 - 17
A-16 Inspect the Engine Air Filter .......................................................................... 4 - 19
A-17 Perform 30 Day Service ................................................................................ 4 - 20
A-18 Inspect the Radiator - Liquid Cooled Models ................................................. 4 - 20
A-19 Check the Battery ......................................................................................... 4 - 21
A-20 Replace the Engine Oil and Filter - Gasoline/LPG Models ............................ 4 - 22
A-21 Inspect the Electrical Wiring .......................................................................... 4 - 24
A-22 Check the Oil Cooler and Cooling Fins - Deutz Diesel Models ...................... 4 - 25
A-23 Check the Engine Belt - Gasoline/LPG and Perkins Diesel Models .............. 4 - 26
A-24 Replace the Fuel Filters - Gasoline/LPG Models........................................... 4 - 28

Part No. 65196 Genie S-60 & Genie S-65
Third Edition •First Printing
TABLE OF CONTENTS
vii
Section Four Scheduled Maintenance Procedures, continued
B-1 Check the Exhaust System ........................................................................... 4 - 30
B-2 Check the Hydraulic Tank Return Filter Condition Indicator .......................... 4 - 31
B-3 Inspect the Tires and Wheels (including lug nut torque) ................................ 4 - 32
B-4 Confirm the Proper Brake Configuration ....................................................... 4 - 33
B-5 Check the Oil Level in the Drive Hubs ........................................................... 4 - 34
B-6 Check and Adjust the Engine RPM ............................................................... 4 - 36
B-7 Test the Key Switch ...................................................................................... 4 - 37
B-8 Test the Emergency Stop Buttons ................................................................. 4 - 38
B-9 Test the Ground Control Override ................................................................. 4 - 38
B-10 Check the Directional Valve Linkage ............................................................. 4 - 39
B-11 Test the Platform Self-leveling ...................................................................... 4 - 39
B-12 Test the Horn ................................................................................................ 4 - 40
B-13 Test the Foot Switch ..................................................................................... 4 - 40
B-14 Test the Engine Idle Select Operation ........................................................... 4 - 41
B-15 Test the Fuel Select Operation - Gasoline/LPG Models ................................ 4 - 42
B-16 Test the Drive Enable System ....................................................................... 4 - 43
B-17 Test the Drive Brakes ................................................................................... 4 - 44
B-18 Test the Drive Speed - Stowed Position ........................................................ 4 - 45
B-19 Test the Drive Speed - Raised or Extended Position .................................... 4 - 46
B-20 Test the Alarm Package (if equipped) ........................................................... 4 - 47
B-21 Perform Hydraulic Oil Analysis ...................................................................... 4 - 48
B-22 Replace the Hydraulic Tank Return Filter...................................................... 4 - 48
B-23 Inspect the Fuel Tank Cap Venting System .................................................. 4 - 49
B-24 Replace the Engine Air Filter Element ........................................................... 4 - 50
B-25 Replace the Spark Plugs - Gasoline/LPG Models ......................................... 4 - 51

Genie S-60 & Genie S-65 Part No. 65196
Third Edition •First Printing
TABLE OF CONTENTS
viii
Section Four Scheduled Maintenance Procedures, continued
C-1 Check the Engine Belt - Deutz Diesel Models ............................................... 4 - 52
C-2 Check the Engine Valve Clearances - Deutz Diesel Models ......................... 4 - 53
C-3 Replace the Fuel Filter/Water Separator Element - Perkins Diesel Models ... 4 - 53
C-4 Replace the Fuel Filter Element - Perkins Diesel Models .............................. 4 - 55
C-5 Replace the Engine Oil and Filter - Perkins Diesel Models ........................... 4 - 57
C-6 Check the Glow Plugs - Perkins Diesel Models ............................................ 4 - 58
C-7 Check the Specific Gravity of Engine Coolant - Liquid Cooled Models .......... 4 - 59
C-8 Replace the PCV Valve - Gasoline/LPG Models ........................................... 4 - 60
D-1 Check the Boom Wear Pads ......................................................................... 4 - 61
D-2 Check the Free-wheel Configuration ............................................................. 4 - 61
D-3 Check the Turntable Rotation Bearing Bolts ................................................. 4 - 63
D-4 Grease the Turntable Rotation Bearing and Rotate Gear .............................. 4 - 64
D-5 Replace the Drive Hub Oil ............................................................................. 4 - 64
D-6 Replace the Drive Loop Hydraulic Filter ........................................................ 4 - 66
D-7 Replace the Engine Oil and Filter - Deutz Diesel Models .............................. 4 - 67
D-8 Clean the Fuel Pump Strainer - Deutz Diesel Models ................................... 4 - 68
D-9 Replace the Diesel Fuel Filter/Water Separator - Deutz Diesel Models......... 4 - 69
D-10 Change the Fuel Hoses - Deutz Diesel Models ............................................. 4 - 70
D-11 Check the Engine Valve Clearances - Perkins Diesel Models ....................... 4 - 72
D-12 Clean the Engine Breather Assembly - Perkins Diesel Models ..................... 4 - 72
E-1 Test or Replace the Hydraulic Oil.................................................................. 4 - 73
E-2 Change or Recondition the Engine Coolant - Liquid Cooled Models ............. 4 - 75
E-3 Change the Fuel Hoses - Gasoline/LPG Models ........................................... 4 - 76
E-4 Replace the Engine Air Breather - Perkins Diesel Models ............................. 4 - 78
E-5 Grease the Steer Axle Wheel Bearings, 2WD Models .................................. 4 - 78
E-6 Check the Fuel Injectors - Perkins Diesel Models ......................................... 4 - 80

Part No. 65196 Genie S-60 & Genie S-65
Third Edition •First Printing
TABLE OF CONTENTS
ix
Section Five Troubleshooting Flow Charts
Introduction ............................................................................................................... 5 - 1
Fault Code Chart ...................................................................................................... 5 - 3
1 Engine Will Not Crank Over ............................................................................ 5 - 8
2 Engine Cranks Over But Will Not Start - Gasoline/LPG Models .................... 5 - 10
2A Engine Runs While Cranking then Dies- Gasoline/LPG Models .................... 5 - 12
3 Engine Cranks Over But Will Not Start - Diesel Models ................................ 5 - 13
4 Engine Will Not Start On LPG, But Will Start On Gasoline
- Gasoline/LPG Models ................................................................................. 5 - 16
5 Engine Will Not Start On Gasoline, But Will Start On LPG
- Gasoline/LPG Models ................................................................................. 5 - 18
6 Engine High Idle Inoperative - Gasoline/LPG Models.................................... 5 - 19
7 Engine Low Idle Inoperative - Gasoline/LPG Models .................................... 5 - 20
8 Engine High Idle Inoperative - Diesel Models ................................................ 5 - 21
9 Engine Low Idle Inoperative - Diesel Models................................................. 5 - 23
10 All Functions Inoperative, Engine Starts and Runs ....................................... 5 - 24
11 All Lift and Steer Functions Inoperative, Drive Functions Operational ........... 5 - 25
12 Ground Controls Inoperative, Platform Controls Operate Normally ............... 5 - 26
13 Platform Controls Inoperative, Ground Controls Operate Normally ............... 5 - 27
14 Boom Up Function Inoperative ...................................................................... 5 - 28
15 Boom Down Function Inoperative ................................................................. 5 - 31
16 Boom Extend Function Inoperative ............................................................... 5 - 34
17 Boom Retract Function Inoperative ............................................................... 5 - 36
18 Turntable Rotate Left Function Inoperative ................................................... 5 - 38
19 Turntable Rotate Right Function Inoperative ................................................. 5 - 42

Genie S-60 & Genie S-65 Part No. 65196
Third Edition •First Printing
TABLE OF CONTENTS
x
Section Five Troubleshooting Flow Charts, continued
20 All Platform Leveling Functions Inoperative .................................................. 5 - 46
21 Platform Level Up Function Inoperative ........................................................ 5 - 47
22 Platform Level Down Function Inoperative .................................................... 5 - 49
23 Platform Rotate Left Function Inoperative ..................................................... 5 - 51
24 Platform Rotate Right Function Inoperative ................................................... 5 - 53
25 Oscillate Function Inoperative ....................................................................... 5 - 55
26 Jib Boom Up Function Inoperative ................................................................ 5 - 56
27 Jib Boom Down Function Inoperative ............................................................ 5 - 58
28 Steer Left Function Inoperative ..................................................................... 5 - 60
29 Steer Right Function Inoperative ................................................................... 5 - 62
30 All Drive Functions Inoperative, All Other Functions Operate Normally ......... 5 - 64
31 Drive Forward Or Reverse Function Inoperative ........................................... 5 - 67
32 Traction Function Inoperative ........................................................................ 5 - 68
33 Machine Will Not Drive At Full Speed............................................................ 5 - 69
34 Machine Drives At Full Speed With Platform Raised or Extended ................. 5 - 70
35 Drive Enable System Is Malfunctioning ......................................................... 5 - 71
36 Auxiliary Functions Inoperative ..................................................................... 5 - 72

Part No. 65196 Genie S-60 & Genie S-65
Third Edition • First Printing
TABLE OF CONTENTS
xi
Section Six Schematics
Introduction ............................................................................................................... 6 - 1
Electrical Components .............................................................................................. 6 - 2
Electrical Symbols Legend ........................................................................................ 6 - 4
Abbreviation Legend .................................................................................................. 6 - 5
Engine Wire Harness - Gasoline/LPG Models ........................................................... 6 - 7
Electrical Schematic - Gasoline/LPG Models - Rev B ............................................... 6 - 8
Ground Control Box Wiring Diagram - Gasoline/LPG Models ................................... 6 - 10
Platform Control Box Wiring Diagram - Gasoline/LPG Models ................................. 6 - 11
Electrical Schematic - Deutz Diesel Models ............................................................ 6 - 12
Ground Control Box Wiring Diagram - Deutz Diesel Models ..................................... 6 - 14
Platform Control Box Wiring Diagram - Deutz Diesel Models ................................... 6 - 15
Electrical Schematic - Perkins Diesel Models ......................................................... 6 - 16
Ground Control Box Wiring Diagram - Perkins Diesel Models .................................. 6 - 18
Platform Control Box Wiring Diagram - Perkins Diesel Models ................................ 6 - 19
Hydraulic Symbols Legend ...................................................................................... 6 - 21
2WD Hydraulic Schematic - Non-oscillating axle ..................................................... 6 - 22
2WD Hydraulic Schematic - Oscillating axle ........................................................... 6 - 23
4WD Hydraulic Schematic - Non-oscillating axle ..................................................... 6 - 24
4WD Hydraulic Schematic - Oscillating axle ........................................................... 6 - 25

Genie S-60 & Genie S-65 Part No. 65196
Third Edition •First Printing
TABLE OF CONTENTS
xii
Section Seven Repair Procedures
Introduction ............................................................................................................... 7 - 1
Platform Controls
1-1 Joystick Controllers ......................................................................................... 7 - 2
1-2 Horsepower Limiter Board .............................................................................. 7 - 9
1-3 Foot Switch ................................................................................................... 7 - 11
1-4 Toggle Switches............................................................................................ 7 - 12
Platform Components
2-1 Platform ........................................................................................................ 7 - 13
2-2 Platform Leveling Slave Cylinder .................................................................. 7 - 13
2-3 Platform Rotator ............................................................................................ 7 - 15
Jib Boom Components, S-65 Models
3-1 Jib Boom ....................................................................................................... 7 - 18
3-2 Jib Boom Lift Cylinder ................................................................................... 7 - 19
Boom Components
4-1 Cable Track .................................................................................................. 7 - 20
4-2 Boom ............................................................................................................ 7 - 23
4-3 Boom Lift Cylinder ......................................................................................... 7 - 26
4-4 Extension Cylinders ...................................................................................... 7 - 27
4-5 Platform Leveling Master Cylinder ................................................................ 7 - 29
Turntable Covers
5-1 Turntable Covers .......................................................................................... 7 - 30

Part No. 65196 Genie S-60 & Genie S-65
Third Edition •First Printing
xiii
TABLE OF CONTENTS
Section Seven Repair Procedures, continued
Deutz Engine F4L 1011F
6-1 RPM Adjustment ........................................................................................... 7 - 31
6-2 Flex Plate ...................................................................................................... 7 - 31
6-3 Oil Temperature and Oil Pressure Gauges ................................................... 7 - 32
Perkins Engine 704-30
7-1 RPM Adjustment ........................................................................................... 7 - 33
7-2 Flex Plate ...................................................................................................... 7 - 33
7-3 Coolant Temperature and Oil Pressure Gauges ........................................... 7 - 34
Ford Engine LRG-425 EFI
8-1 Timing Adjustment ........................................................................................ 7 - 35
8-2 Flex Plate ...................................................................................................... 7 - 35
8-3 Coolant Temperature and Oil Pressure Gauges ........................................... 7 - 36
Ground Controls
9-1 Control Relays .............................................................................................. 7 - 38
9-2 Toggle Switches, See 1-4, Toggle Switches ................................................. 7 - 39
9-3 Wago®Components ...................................................................................... 7 - 39
9-4 Engine Fault Codes - Ford Models ................................................................ 7 - 39
Hydraulic Pumps
10-1 Lift/Steer Pump ............................................................................................. 7 - 41
10-2 Drive Pump ................................................................................................... 7 - 42

Genie S-60 & Genie S-65 Part No. 65196
Third Edition •First Printing
Section Seven Repair Procedures, continued
Manifolds
11-1 Function Manifold Components..................................................................... 7 - 44
11-2 Valve Adjustments - Function Manifold ......................................................... 7 - 48
11-3 Turntable Rotation Manifold Components ..................................................... 7 - 50
11-4 Oscillate Manifold Components..................................................................... 7 - 51
11-5 Valve Adjustments - Oscillate Manifold ......................................................... 7 - 52
11-6 Directional Valve Manifold Components ........................................................ 7 - 53
11-7 Steer Manifold Components, Oscillating Models ........................................... 7 - 55
11-8 Steer Manifold Components, Non-oscillating Models .................................... 7 - 56
11-9 2WD Drive Manifold Components ................................................................. 7 - 57
11-10 Valve Adjustments, 2WD Drive Manifold ....................................................... 7 - 58
11-11 4WD Drive Manifold Components ................................................................. 7 - 60
11-12 Valve Adjustments, 4WD Drive Manifold ....................................................... 7 - 62
11-13 Jib Boom/Platform Rotate Manifold Components, S-65 Models .................... 7 - 63
Fuel and Hydraulic Tanks
12-1 Fuel Tank ...................................................................................................... 7 - 64
12-2 Hydraulic Tank .............................................................................................. 7 - 65
Turntable Rotation Components
13-1 Rotation Hydraulic Motor............................................................................... 7 - 68
xiv
TABLE OF CONTENTS

Part No. 65196 Genie S-60 & Genie S-65
Third Edition •First Printing
Section Seven Repair Procedures, continued
2WD Steering Axle Components
14-1 Yoke and Hub ............................................................................................... 7 - 71
14-2 Steering Cylinders ......................................................................................... 7 - 73
14-3 Tie Rod ......................................................................................................... 7 - 74
4WD Steering Axle Components
15-1 Yoke and Hub ............................................................................................... 7 - 75
15-2 Steering Cylinders, See 14-2, Steering Cylinders ......................................... 7 - 76
15-3 Tie Rod, See 14-3, Tie Rod .......................................................................... 7 - 76
Oscillating Axle Components
16-1 Oscillating Axle Lock-out Cylinders ............................................................... 7 - 77
Non-steering Axle Components
17-1 Drive Motor ................................................................................................... 7 - 78
17-2 Drive Hub ...................................................................................................... 7 - 79
17-3 Wheel Brake ................................................................................................. 7 - 80
xv
TABLE OF CONTENTS

Genie S-60 & Genie S-65 Part No. 65196
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xvi

Part No. 65196 Genie S-60 & Genie S-65 2 - 1
Section 2 • SpecificationsThird Edition • First Printing
Specifications
Machine Specifications
All Models
Stowed dimensions S-60 S-65
Length 27 ft 2 in 30 ft 10 in
8.3 m 9.4 m
Width 8 ft 8 ft
2.43 m 2.43 m
Height 9 ft 9 ft
2.74 m 2.74 m
Weight 26,060 lbs 28,400 lbs
11,821 kg 12,882 kg
Ground clearance 12 in 12 in
30 cm 30 cm
Operational dimensions
Maximum platform height 60 ft 65 ft
18.3 m 19.8 m
Maximum horizontal reach 51 ft 3 in 56 ft 4 in
15.6 m 17.2 m
Maximum turntable tailswing 3 ft 31/2in 3 ft 31/2in
100 cm 100 cm
Wheelbase 9 ft 0 in 9 ft 0 in
2.7 m 2.7 m
Minimum turning radius, 12 ft 1 in 12 ft 1 in
inside 3.7 m 3.7 m
Minimum turning radius, 22 ft 2 in 22 ft 2 in
outside 6.76 m 6.76 m
Turntable rotation continuous continuous
Platform rotation 160° 160°
Maximum capacity 600 lbs 500 lbs
6 foot platform 272 kg 227 kg
Maximum capacity 500 lbs 500 lbs
8 foot platform 227 kg 227 kg
Maximum allowable side force
ANSI and CSA 150 lbs 150 lbs
667 N 667 N
CE 90 lbs 90lbs
400N 400N
Platform dimensions 6 ft 8 ft
(Standard) (Optional)
Length 6 ft 8 ft
1.83 m 2.44 m
Width 30 in 36 in
76.2 cm 91.4 cm
Tires and wheels
Tire size 15-19.5 NHS
Tire ply rating 12
Tire contact area 71 sq in
458 sq cm
Overall tire diameter 40 in
102 cm
Tire pressure 85 psi
5.86 bar
Wheel diameter 191/2in
49.5 cm
Wheel width 121/4in
31 cm
Wheel lugs 10 @ 3/4 -16
Lug nut torque, dry 420 ft-lbs
569.5 Nm
Lug nut torque, lubricated 320 ft-lbs
433.9 Nm
Fluid capacities
Fuel tank 33 gallons
125 liters
LPG tank 33.5 pounds
15.2 kg
Hydraulic tank 45 gallons
170 liters
Hydraulic system 53 gallons
(including tank) 200.6 liters
Drive hubs 44 fl oz
1.3 liters
Turntable rotation 17 fl oz
drive hub 0.5 liters
Continuous improvement of our products is a Genie
policy. Product specifications are subject to change
without notice.

2 - 2 Genie S-60 & Genie S-65 Part No. 65196
Section 2 • Specifications Third Edition • First Printing
SPECIFICATIONS
Boom function speeds, maximum
from platform controls
Boom up 55 to 60 seconds
Boom down 90 to 95 seconds
Boom extend 60 to 64 seconds
Boom retract 55 to 60 seconds
Turntable rotate, 360°
boom fully stowed 80 to 84 seconds
Turntable rotate, 360°
boom extended 130 to 134 seconds
Platform rotate, 160° 10 to 20 seconds
Platform level up 35 to 65 seconds
Platform level down 25 to 55 seconds
Jib boom up, S-65 models 40 to 60 seconds
Jib boom down, S-65 models 50 to 80 seconds
Performance Specifications
Drive speeds, maximum 2WD 4WD
Drive speed, stowed 4.4 mph 3 mph
Gasoline/LPG models 7.1 km/h 4.8 km/h
40 ft/6.2 sec 40 ft/9.1 sec
12.2 m/6.2 sec 12.2 m/9.1 sec
Drive speed, stowed 4 mph 2.8 mph
Diesel models 6.4 km/h 4.5 km/h
40 ft/6.8 sec 40 ft/9.7 sec
12.2 m/6.8 sec 12.2 m/9.7 sec
Drive speed, 0.6 mph 0.6 mph
raised or extended 1 km/h 1 km/h
All models 40 ft/40 sec 40 ft/40 sec
12.2 m/40 sec 12.2 m/40 sec
Gradeability (boom stowed)
Rough terrain 28% 40%

Part No. 65196 Genie S-60 & Genie S-65 2 - 3
Section 2 • SpecificationsThird Edition • First Printing
SPECIFICATIONS
Hydraulic Specifications
Hydraulic fluid Dexron equivalent
Drive pump
Type: bi-directional variable displacement piston pump
Displacement @ 2500 rpm 30.3 gpm
114.7 l/min
Maximum drive pressure 3500 psi
241.3 bar
Charge pressure, neutral position 290 psi 20 bar
Charge pressure, drive position 250 psi 17 bar
Medium pressure filter 3 micron
Medium pressure filter 50 psi
bypass pressure 3.4 bar
Drive manifold
Brake release pressure 250 psi
17.2 bar
Steer end drive motors 4WD models
Displacement 1.52 cu in
per revolution 25 cc
Non-steer end drive motors
Displacement per revolution, variable 0.16 to 2.8 cu in
4WD (2 speed motor) 2.62 to 45.9 cc
Displacement per revolution, variable 1.12 to 2.8 cu in
2WD 18.4 to 45.9 cc
Function pump
Type: pressure balanced gear
Displacement - static 1.4 cu in
23 cc
Displacement @ 2500 rpm 15.2 gpm
57.4 l/min
Hydraulic tank circuit 10 micron with 25 psi
return line filter (1.7 bar) bypass
Function manifold
Function relief valve pressure
S-60 2600 psi 179 bar
S-65 2900 psi 200 bar
Boom down relief 2100 psi
valve pressure 145 bar
Boom extend relief 2500 psi
valve pressure 172 bar
Oscillate axle relief 900 psi
valve pressure 62 bar
Steer regulator
Oscillate models 5 gpm 18.9 l/min
Non-oscillate models 3.5 gpm 13.2 l/min
Auxiliary pump
Type: fixed displacement gear pump
Displacement - static 0.152 cu in
2.5 cc
Displacement 1.4 gpm
5.3 l/min
Auxiliary pump 2500 psi
relief pressure 172 bar

2 - 4 Genie S-60 & Genie S-65 Part No. 65196
Section 2 • Specifications Third Edition • First Printing
SPECIFICATIONS
Ford Engine LRG-425 EFI
Displacement 153 cu in
2.5 liters
Number of cylinders 4
Bore & stroke 3.78 x 3.4 inches
96.01 x 86.36 mm
Horsepower 70@ 2500 rpm
Firing order
1 - 3 - 4 - 2
Low idle 1600 rpm
High idle 2500 rpm
Compression ratio 9.4:1
Compression pressure
Pressure (psi) of lowest cylinder must be
at least 75% of highest cylinder
Valve clearances - 0.035 to 0.055 inches
collapsed tappet 0.889 to 1.397 mm
Lubrication system
Oil pressure 40 to 60 psi
(operating temperature @ 2000 rpm) 2.75 to 4.1 bar
Oil capacity 5 quarts
(including filter) 4.7 liters
Oil viscosity requirements
Temperature below 60°F / 15.5°C 5W-30
-10°F to 90°F / -23°C to 32°C 10W-30
Temperature above 10W-40 or 10W-50
-10°F / -23°C
Temperature above 20W-40 or 20W-50
20°F / -6.6°C
Use oils meeting API classification SG (labeled SG/CC
or SG/CD) as they offer improved wear protection.
Units ship with 10W-40 SG/CC.
Starter motor
Normal engine cranking speed 200 to 250 rpm
Current draw, normal load 140-200A
Current draw, maximum load 800A
Current draw, minimum 60-80A
Maximum circuit voltage drop 0.5V DC
while starting (normal temperature)
Brush length, new 0.66 in
16.8 mm
Brush length wear limit 0.25 in
6.35 mm
Maximum commutator 0.005 inches
run-out 0.127 mm
Battery
Type 12VDC, Group 31
Quantity 1
Cold cranking ampere 1000A
Reserve capacity @ 25A rate 200 minutes
Electronic fuel pump
Fuel pressure, static 64 psi
4.4 bar
Fuel flow rate 0.58 gpm
2.18 liters per minute
Ignition System
Spark plug type Motorcraft AWSF-52-C
Spark plug gap 0.042 to 0.046 inches
1.07 to 1.18 mm
Engine coolant
Capacity 111/2quarts
10.9 liters
Alternator
Output 95A, 14.5VDC