Genie S-60 HC User manual

Operator's Manual
S-60HC PartNo.T107112
Second Edition • Second Printing
Important
Read,understandandobeythesesafetyrulesand
operating instructions before operating this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual
should be considered a permanent part of your
machine and should remain with the machine at all
times. If you have any questions, call Genie Industries.
Contents
Page
Introduction ................................................................ 1
Symboland Hazard Pictorials Definitions................... 3
GeneralSafety........................................................... 5
PersonalSafety ......................................................... 8
Work Area Safety....................................................... 9
Legend ...................................................................... 17
Controls .................................................................... 18
Inspections ............................................................... 25
OperatingInstructions............................................... 36
TransportandLiftingInstructions .............................. 42
Maintenance ............................................................. 45
Specifications ........................................................... 49
Contact us:
Internet:www.genielift.com
E-mail:[email protected]
Copyright © 1995 by Terex Corporation
Second Edition: Second Printing, September 2011
"Genie" is a registered trademark of
Terex South Dakota in the U.S.A. and many
other countries. "S" is a trademark of Terex
South Dakota.
Complies with EC Directive 2006/42/EC
See EC Declaration of Conformity
Printed on recycled paper
Printed in U.S.A.

Operator'sManual
Second Edition • Second Printing
PartNo.T107112 S-60HC 1
Introduction
Danger
Failure to obey the instructions and
safety rules in this manual will
result in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machineoperationcontainedinthisoperator's
manual.
1 Avoidhazardoussituations.
Knowandunderstandthesafetyrulesbefore
going on to the next section.
2 Alwaysperformapre-operationinspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
Youread,understandandobeythe
manufacturer'sinstructionsand safety rules—
safetyandoperator'smanualsandmachine
decals.
Youread,understandandobeyemployer's
safety rules and worksite regulations.
Youread,understandandobeyallapplicable
governmentalregulations.
Youareproperlytrainedtosafelyoperate the
machine.
Owners, Users and Operators:
Genieappreciates your choice of our machinefor
yourapplication.Ournumberonepriorityis user
safety, which is best achieved by our joint efforts.
We feel that you make a major contribution to
safety if you, as the equipment users and
operators:
1 Comply with employer, job site and
governmentalrules.
2 Read, understand and follow the instructions
in this and other manuals supplied with this
machine.
3 Use goodsafe work practices ina
commonsenseway.
4 Onlyhavetrained/certifiedoperators,directed
byinformedandknowledgeablesupervision,
runningthemachine.
If there is anything in this manual that is not clear
orwhichyoubelieveshould be added, please
contact us.
Internet:www.genielift.com
E-mail:[email protected]

Operator'sManual Second Edition • Second Printing
2 S-60HC PartNo.T107112
Intended Use
This machine is intended to be used only to lift
personnel, along with their tools and materials to an
aerial work site.
Introduction
Safety Sign Maintenance
Replace any missing or damaged safety signs.
Keep operator safety in mind at all times. Use mild
soap and water to clean safety signs. Do not use
solvent-basedcleaners becausetheymaydamage
the safety sign material.
Hazard Classification
Genie uses symbols, color coding and signal words
to identify the following:
Safety alert symbol—used to alert
personneltopotentialpersonal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Indicatesanimminently hazardous
situation which, if not avoided, will
result in death or serious injury.
Indicatesapotentiallyhazardous
situation which, if not avoided,
could result in death or serious
injury.
Indicatesapotentiallyhazardous
situation which, if not avoided,
maycauseminor or moderate
injury.
Indicatesapotentiallyhazardous
situation which, if not avoided,
mayresultinpropertydamage.
Red
Orange
Yellow
Blue

Operator'sManual
Second Edition • Second Printing
PartNo.T107112 S-60HC 3
CrushHazard ExplosionHazard FireHazard ExplosionHazard Electrocution
Hazard
FallHazard CrushHazard Tip-overHazard
MaximumManual
Force MaximumWind Speed
Symbol and Hazard Pictorials Definitions
Tip-overHazard Tip-overHazard
Tip-overHazard Tip-overHazard Electrocution
Hazard
Maintainrequired
clearance.
Readthe
operator’s
manual.
Keep off this
surface. Keepawayfrom movingparts. Keepawayfrom path of moving
platform.
Onlytrained
maintenance
personnelshould
access
compartments.
Nosmoking.
Noflame.
Stopengine.
Counterweight
downhill:
1 Lowerboom.
2 Retract boom.
Counterweight
uphill:
1 Retract boom.
2 Lowerboom.

Operator'sManual Second Edition • Second Printing
4 S-60HC PartNo.T107112
Lanyard
attachmentpoint
Symbol and Hazard Pictorials Definitions
Wheelload Voltageratingfor
powertoplatform Pressureratingfor air line to platform
Replacetireswith
same tire. Avoid contact.
Havefire
extinguishernear.
Replaceplatform
withsamerated
platform.
Tie-down
instructions Tie-down instructions

Operator'sManual
Second Edition • Second Printing
PartNo.T107112 S-60HC 5
General Safety
Safety signs and locations

Operator'sManual Second Edition • Second Printing
6 S-60HC PartNo.T107112
Safety signs and locations
General Safety

Operator'sManual
Second Edition • Second Printing
PartNo.T107112 S-60HC 7
General Safety
Safety signs and locations

Operator'sManual Second Edition • Second Printing
8 S-60HC PartNo.T107112
Personal Safety
Fall Protection
Personal fall protection equipment (PFPE) is
requiredwhenoperatingthismachine.
Occupants must wear a safety belt or harness in
accordancewithgovernmentalregulations.Attach
the lanyard to the anchor provided in the platform.
Operators must comply with employer, job site and
governmentalrulesregardingtheuseofpersonal
protectiveequipment.
All PFPE must comply with applicable
governmentalregulations,andmustbeinspected
and used in accordance with the PFPE
manufacturer’sinstructions.