Gerima SMA 30-p 62 User manual

1 V01_157_01.01.2014.ENG
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SMA30‐P62
Starngwiththemachineidenficaonnumber
11‐157‐00013


GERIMASMA30‐P62
OperangManual

2 V01_157_01.01.2014.ENG
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Machine‐No.
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Machineidenficaonnumber
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DearCustomer,

Congratulaons,youhavepurchasedahigh‐
qualitybevelmillingmachinethatwillhelpyou
toachieveoutstandingresultsinyourhandbev‐
ellingapplicaons.
Toensurethatthemachineisusedsafelyand
effecvely,pleasereadthisoperangmanual
carefullyinordertobecomeproperlyacquaint‐
edwiththetool.Pleaseinstructyourco‐workers
andemployeessothattheyalsobecomeac‐
quaintedwiththemachine.Learningtousethe
machineproperlywillsaveyoumeandmoney,
willsaveyouremployeesmeandeffort,and
willimprovethequalityofyourproducts.
Yourmachinewassubjectedtothoroughinspec‐
onandtesngbeforebeingpackedand
shipped.
Shouldyouneedtocontactusforassistance,
pleasealwayshavethemachineidenficaon
numberavailable.

Themachineidenficaonnumberisprinted
onthemachine’srangplate.


Themachineidenficaonnumberisalsoen‐
gravedonthegearhousing.
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1.Operangissues
Ifyouhavequesonsregardingtheuseoropera‐
onofthemachine,orifyouneedoursupportor
adviceregardingspecializedapplicaons,ourteam
ofspecialistretailersandapplicaontechnicians
wouldbepleasedtooffertheirassistance.
2.Servicingandrepairissues
Ifyouneedtomakeaguaranteeclaim,ifthema‐
chineneedstoberepairedorifyouneedtoorder
spareparts,pleasecontactourspecialistretailers
forhelp.
3.Sales
Ourspecialistretailersarealsothepeopletocon‐
tactifyouwishtopurchaseaddionalGERIMA
machines,accessoriesorconsumableitems.
Tohelpusprovidequickandefficientassistance,
pleasealwayshaveyourmachineidenficaon
numbertohand.

Wehopeyouenjoyworkingwithyourprecision‐
madeGERIMAmachine.
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TheGERIMATeam

3 V01_157_01.01.2014.ENG
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Adjusngthebevelheight  4
Changingthemillinghead  4
Changingtheguidebearing  5
Replacingtheindexableinserts 5

Generalsafetyinformaon  6
Specificsafetyinstrucons  7

Funconalcomponents  8
Intendeduse    8
Technicaldata    9
Power‐onme    11
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Adjusngthebevelheight  12
Indexablecunginsertsformilling 
bevels13
Indexablecunginsertsforradius
milling16
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Workingwiththemachine   21
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Maintenanceplan   23
Servicing24
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Changingthemillingheadandthe
DL/DSguidebearings25
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Radiusmillingcuer   27
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Overviewofindexablecunginserts29
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Gearunit30
Pneumacmotor    32
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Guarantee39
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ECDeclaraonofConformity40
Contents
1.Quickreferenceguide
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2.Safetyinformaon   
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3.Descriponofmachine 
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4.Machineadjustments
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5.Machineoperaon
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6.Maintenance
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7.Replacingthemillingheadand
guidebearing
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8.GERIMAspareparts

9.Consumables
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10.Spareandwearingparts
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11.Guarantee
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12.ECDeclaraonofConformity 

4 V01_157_01.01.2014.ENG
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Adjustment
Seperateairconnecon
Workingdirecon:
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MovemachineONLYinthedireconofthe
Arrow!
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Adjusngbevelheight:
Thebevelheightissetbyadjusngtheheight
ofthemachine’sguideplate.Theheight
sengcanbereadfromthefixedmain
scaleandtheverniercollar.
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On/Off
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1.Releaseclampingscrew
2.Rotatetheguideplateunltherequired
bevelheighthasbeensetasshownbythe
fixedmainscaleincombinaonwith
theverniercollar.
3.Re‐ghtenlockingscrew.
1
3
2
1
2
3
1
Changingthemillinghead:
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1
2
3
5
6
74
Quickreferenceguide
1.Quickreferenceguide

5 V01_157_01.01.2014.ENG
  
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Seperateairconnecon
Adjustment
14
24-5 Nm
5
36
Quickreferenceguide
Changingtheindexableinserts:

6 V01_157_01.01.2014.ENG
  
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Safetyinformaon
2.Safetyinformaon
Generalsafetyinformaon:
Beforeusingthemachine,theoperangmanual
andsafetyinformaonmusthavebeenreadand
understoodintheirenrety.Theinstrucons
containedthereinmustbefollowed.

Theseoperanginstruconsarebasedonthe
relevantpartsoftheEuropeanMachinery
Direcve(98/37/EC)andtheCENTC255
regulaons“Hand‐held,non‐electricpowertools
–Safety”.

Theseinstruconscovertheoperaonandhan‐
dlingofthemachine,includingtools,accessories
andmachinemaintenance.
Failuretocomplywiththeseestablishedsafety
recommendaonscancauseserioushazards.
Themachineoperatormusthaveproperlyun‐
derstoodthefollowingsafetyadviceandmust
haveaccesstotheseinstruconsatallmes.
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Topreventimproperhandlingofthemachine
andtopreventaccidents,theoperatormust
complywiththesafetyprecauonssetoutbe‐
low.
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Installaon
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Complywiththespecificaonsregarding
compressedairquality,whicharecontainedin
theoperanginstruconssuppliedwiththe
machine.
Onlyusetherecommendedlubricants.

 Checkpneumactubingandairpressure.
Whenthemachineisrunning,theairpres‐
sureatthetoolinletshouldnotexceed
7bar(=700kPa=100psi),oralowermaxi‐
mumoperangairpressureifspecified.

 Avoidhazardsassociatedwithvibrang
pneumactubing.Checkthecondionof
thetubing,tubeconnectorsandtube
clampsregularly.

 Makesurethattheexhaustairventisposi‐
onedsothatdustorairdrawnfromthe
workpieceisnotdirectedtowardtheopera‐
tororanyotherperson.Asafetyscreen
should,ifpossible,beposionedbetween
theoperatorandtheworkpiece.
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
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Pneumacally‐drivenpowertoolsaregenerally
notinsulatedinawaythatwouldallowthemto
comeintocontactwithanelectricalpowersource.

 Ifanexplosionhazardexists,usesomeoth‐
ermachiningtechniquethatdoesnotgener‐
atesparksinordertoavoidpersonalinjury
ordamagetopropertyfromfire.
 Alwaysdisconnecttheairsupplytubefrom
themachinebeforeservicingorcarryingout
maintenanceonthemachine.
 Beforeeachuse,alwaysinspectthepneu‐
mactubingforsignsofwearordamage.



7 V01_157_01.01.2014.ENG
  

Safetyinformaon
Specificsafetyinstrucons:


Warning
Riskofinjurytohands!

 Donotplaceyourhandnearthemilling
head.
 Alwaysholdthemachinewithtwohands.




Cauon

Improperusecandamageequipmentand
property!

 Riskofmachinebeingdamagedorde‐
stroyed.
 Neverliorcarrythemachinebyitspow‐
ercable.
 Makesurethecableisdirectedbehind
andawayfromthemachine.Donotlay
thecableoversharpedges.
 Servicingandtesngmustonlybecarried
outbyappropriatelyqualifiedtechnicians.

 AlwaysusegenuineGERIMAspare
partsandaccessories.






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Riskofinjuryfromhotmetalchips
 Hotchipsareejectedfromthemachineat
highspeed.






Warning

Improperusecancauseseriousinjury!

 Makesureyoualwayshaveafirmfoong
whenworkingwiththemachine.
 Nevertouchthemillingheadwhenthema‐
chineisrunning.
 Neverusethemachineaboveheadheight.
 Themachineshouldonlybeusedforcon‐
venonalup‐cutmilling.




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

  Important

Themanufacturerreservestherighttomake
technicalchanges.



8 V01_157_01.01.2014.ENG
  


















6Spindlelock
7Millinghead
8guidebearing(DL)
9Heightclampingscrew
10 Paddleswitch(starterlever)
Intendeduse:
TheGERIMASMA30‐Pisahand‐held,pneuma‐
callydrivendeviceintended:
 formachiningworkpiecesmadeofsteel,
fine‐grainedsteel,aluminium,aluminium
alloys,brassandplascs;
 forcommercialuseinindustrialsengs
andintheskilledtrades;
 forpreparingK,V,XandY‐shapedwelding
grooves;
 forcreangvisibleedgesinplantandme‐
chanicalengineeringwork;
 foredgeroundingtopreparematerialsfor
painngorcoangorasimpactprotec‐
on.
1
2
3
4
5
7
10
9
8
6
Funconalcomponents
3.Descriponofmachine









1Airconnecon
2Air‐Motor
3Mainscale
4Guideplate
5 Grip

Toavoidinjuryanddamagetohealth,please
observethefollowing:

Themachinemayonlybeusedforworkand
materialsdescribedinthesecon‘Intended
use’.

Donotusethemachinetoworkon
materialscontainingasbestos!

9 V01_157_01.01.2014.ENG
  

SMA30‐P62

6bar


28l/s


1300W


8.5001/min


2,5kg




1‐10mm

1‐4mm


1,5mm


12‐20,0mm



30‐40mm



2‐4mm



Themanufacturerreservestherighttomake
technicalchanges.
Technicaldata
Technicaldata:
Airpressure


Requiredairflowrate


Ratedpowerconsumpon


Motorspeedwhenidling


Weight(approx.)

Bevelwidth(material‐dependent)

Aluminium

Steel


Minimumthicknessofworkpiece


Smallestcontourradius(bevel‐dependent)



Smallestborediameter(bevel‐dependent)


Edgeradius



Donotoverload!(seepage11)

10 V01_157_01.01.2014.ENG
  

Noiseemissions
Vibraons
Noiseemissionvaluesinaccordancewith
theDINEN60745‐1standard

Vibraons:

Note:
Themeasuredvalueslistedabovedependonthe
materialsandoperangproceduresusedandmay
thereforebeexceededunderotheroperang
condions.
Usingthemachinetocreatebevelswithawidth
greaterthanthatpermiedwillresultinadispro‐
poronallylargereduconinthemachine’son‐
meandtheservicelifeoftheindexablecung
inserts.Thevibraonandnoiseemissionvalues
willincreaseaccordingly.
Noiseemission
Emissionsoundpressurelevel(inidlemode,speed
Peakemissionsoundpressurelevelatworkplace
(duringmillingoperaons)
Soundpowerlevel
Totalvibraonvalue
Workprocess:
‐45°millinghead
‐2mmbevelwidth(C)in12mmsteelsheet(S355)
RadiusR2Radiusin12mmsteelsheetS355
Totalvibraonvalue
Workprocess:
‐45°millinghead‐
‐3mmbevelwidth(C)in12mmsteelsheet(S355)
RadiusR3Radiusin12mmsteelsheetS355






Thepower‐onperiodslistedonpage11have
takenthevibraonvaluesintoaccount.
Topreventoverloadingthemachineandtoavoid
operatorfagueitisveryimportanttoobserve
themaximumpower‐onperiodsespeciallywhen
machiningwidebevelsorhigh‐strengthmaterials.
ValueUncertainty
LpAindB(A)833
LpGpeak1013
LWAindB(A)943
Measuredvibraonemissionvalueah=
2,50m/s²
UncertaintyK=1.5m/s²
DeterminedasperEN60745:

Measuredvibraonemissionvalueah=
3,0m/s²
UncertaintyK=1.5m/s²
DeterminedasperEN60745:
