Getz Equipment Innovators HR-1L User manual

GETZ EQUIPMENT INNOVATORS
HALON 1211 RECOVERY / RECHARGE SYSTEM
MODEL HR-1L
PART NUMBER: 59304
OPERATIONS MANUAL
(Revised 5/29/18)
U/L LISTING NO. 58X5 GETZ EQUIPMENT INNOVATORS
MEETS OR EXCEEDS REQUIREMENTS PEKIN, ILLINOIS, U.S.A.
OF U/L STD. 2006 AND PHONE: [phone]
NFPA 1990 PAMPHLET # 10 FAX: [phone]

2320 Lakecrest Drive, Pekin, Illinois 61554
Telephone: [phone] Fax: [phone]
Website: www.getzequipment.com
Limited Warranty
Products manufactured by Getz Equipment Innovators (with exception of electrical products or components) will be free from defects for a period of
one year from shipment date. Electrical products and/or components used in manufactured products will have a (6) month warranty from shipment
date. During the warranty period, customers who experience any manufacture-related service issues with our products, the product may be returned
for repair or replacement. Customer must contact Getz Equipment for approval prior to any product return. Notwithstanding the foregoing, the limited
warranty set forth shall be immediately void of customer uses any replacement parts other than those provided by Getz Equipment Innovators. The
warranty does not cover normal wear and tear items, defects resulting from modification, alteration, misuse, exposure to corrosive conditions,
extremely high temperatures, improper installation or maintenance. Warranties on component items not manufactured by Getz Equipment Innovators
are provided by others whose warranty, evaluation and judgment will be final.
All implied warranties, including, but not limited to, warranties of fitness for purpose and merchantability, are limited to the time periods as stated above.
In no event shall Getz Equipment Innovators be liable to incidental or consequential damages. Some states do not allow limitations on how long an
implied warranty lasts or the exclusions or limitation of incidental or consequential damages, so that the above limitations or exclusions may not apply
to you. Getz Equipment Innovators neither assumes nor authorizes any representative or other person to assume for it any obligation or liability other
than as expressly set forth herein.
Mobile Service Vehicles:
The warranty does not cover:
·Defects in the chassis and or power unit
·Defects in separately manufactured products not produced by Getz Equipment Innovators
·Deterioration due to normal wear, tear, and exposure
·Repairs made necessary by negligent use, misuse, abuse, loading the service vehicle beyond its gross vehicle weight limitations, accident,
acts of God, or other contingencies beyond the control of Getz Equipment Innovators.
·Repairs deemed necessary by reason of the failure to follow ordinary maintenance procedures.
·Repairs deemed necessary by reason of alterations done without Getz Equipment Innovators’ written approval.
Warranty Service: All warranty repairs will be performed by Getz Equipment Innovators in Pekin, IL, unless otherwise authorized by Getz Equipment
Innovators.
Freight: Getz Equipment Innovators will not be liable for shipping or transportation charges to or from customer's location.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. To obtain performance to the obligation of the warranty, write to Getz Equipment Innova-
tors, 2320 Lakecrest Drive, Pekin IL 61554, USA for instructions.

MODEL HR-1L HALON 1211 RECOVERY/RECHARGE SYSTEM
OPERATIONS MANUAL - - TABLE OF CONTENTS
PAGE NO.: DESCRIPTION:
1. BASIC SYSTEM BILL OF MATERIALS / OPTIONAL EQUIPMENT
2. SYSTEM OPERATION REQUIREMENTS / AREA REQUIRED
3. SYSTEM SPECIFICATIONS / SYSTEM CAPABILITIES
4. SYSTEM SCHEMATIC
5. ITEM NUMBER / DESCRIPTION
6. SET-UP PROCEDURE
7. SET-UP PROCEDURE (CONT.)
8. RECOVERY PROCEDURE
9. RECHARGE PROCEDURE
10. PROCEDURE FOR ADDING NITROGEN TO RECEIVER TANK
11. RECYCLE PROCEDURE
12. RECYCLE PROCEDURE (CONT.)
13. PROCEDURE FOR FILTER REPLACEMENT AND CLEANING BRASS STRAINER
14. RECOMMENDED PERIODIC MAINTENANCE
15. TROUBLE SHOOTING GUIDE
16. TROUBLE SHOOTING GUIDE (CONT.)
17. RECOMMENDED SPARE PARTS
18-24. HALON 1211 PUMP OPERATION AND MAINTENANCE MANUAL
GETZ EQUIPMENT INNOVATORS - - PEKIN, ILLINOIS HR-1L/0518

MODEL HR-1L HALON 1211 RECOVERY/RECHARGE SYSTEM
BASIC SYSTEM BILL OF MATERIALS:
RECEIVER TANK WITH DUAL PORT VALVE
RECEIVER TANK GAUGE ASSEMBLY
AIR POWERED HALON 1211 PUMP
CONTROL CONSOLE AND STAND
REQUIRED HOSES AND ADAPTERS
OPTIONAL EQUIPMENT:
PART #52402 AIR COMPRESSOR 5 HORSEPOWER
PART #52456 AIR COMPRESSOR 10 HORSEPOWER
PART #53147 DIGITAL SCALE (0 TO 150 LBS. CAPACITY)
PART #51775 BENCH DIAL SCALE (0 TO 100 LBS. CAPACITY)
PART #51472 HALON LEAK DETECTOR
GETZ EQUIPMENT INNOVATORS - - PEKIN, ILLINOIS PAGE 1. HR-1L/0518

MODEL HR-1L HALON 1211 RECOVERY/RECHARGE SYSTEM
SYSTEM OPERATION REQUIREMENTS:
1. AIR COMPRESSOR DELIVERING 65 - 80 PSI AT 13 CFM MINIMUM.
NOTE: CUSTOMER SUPPLIED AIR COMPRESSOR MUST HAVE AN ADJUSTABLE PRESSURE REGULATOR AND AN
AIR LINE FROM COMPRESSOR TO THE HR-1 SYSTEM.
2. WEIGHING SCALE - DIGITAL OR MECHANICAL
CAPACITY - 0 TO 200 LB. OR LARGER
3. HALON 1211 LIQUID BULK SUPPLY
(CUSTOMER MUST SUPPLY 40 LBS. OF LIQUID HALON 1211 TO SYSTEM RECEIVER TANK FOR INITIAL SET-UP)
4. NITROGEN CYLINDER WITH VALVE AND REGULATOR
(CUSTOMER MUST SUPPLY A NITROGEN SOURCE FOR INITIAL SET-UP)
NOTE: NITROGEN MUST BE A MINIMUM OF -70 DEGREES FAHRENHEIT DEW POINT
5. SCALE STAND OR BENCH TOP
AREA REQUIRED:
DEPTH - 3 FT. WIDTH - 7 FT. HEIGHT - 5 FT.
WEIGHT DIMENSIONS
CONSOLE & STAND 100 LBS. 24" D x 35" W x 40" H
CONSOLE, STAND & COMPRESSOR 220 LBS. 24" D x 35" W x 40" H
RECEIVER TANK 64 LBS. 14" D x 14" W x 41" H
SCALE STAND (OPTIONAL) 20 LBS. 18" D x 18" W x 19" H
COMPRESSOR (OPTIONAL) 120 LBS. 19" D x 23" W x 14" H
GETZ EQUIPMENT INNOVATORS - - PEKIN, ILLINOIS PAGE 2. HR-1L/0518

MODEL HR-1L HALON 1211 RECOVERY/RECHARGE SYSTEM
SYSTEM SPECIFICATIONS:
VACUUM - 28 INCHES MAXIMUM
SYSTEM PRESSURE - 250 PSI MAXIMUM
HALON LIQUID PER MINUTE - 16.5 LBS. MAXIMUM
MOISTURE EYE - 20 PPM (GREEN = DRY) 65 PPM (YELLOW = WET)
FILTERS - 15 MICRONS PARTICULATE MATTER 5 PPM MOISTURE
RECEIVER TANK - MAXIMUM PRESSURE NOT TO EXCEED 240 PSI
SYSTEM CAPABILITIES:
RECOVER HALON 1211 LIQUID AND VAPOR FROM EXTINGUISHERS
RECOVER NITROGEN FROM EXTINGUISHERS
RECHARGE LIQUID HALON 1211, VAPOR AND NITROGEN TO EXTINGUISHERS
TRANSFER LIQUID HALON 1211 FROM BULK STORAGE CYLINDERS TO EXTINGUISHERS
RECOVER AT A MINIMUM 99% EFFICIENCY RATE
DETECT MOISTURE IN HALON 1211
FILTER MOISTURE DOWN TO 5 PPM
FILTER PARTICULATE MATTER DOWN TO 15 MICRONS
GETZ EQUIPMENT INNOVATORS - - PEKIN, ILLINOIS PAGE 3. HR-1L/0518

MODEL HR-1L HALON 1211 RECOVERY/RECHARGE SYSTEM
GETZ EQUIPMENT INNOVATORS - - PEKIN, ILLINOIS PAGE 4. HR-1L/0518

MODEL HR-1L HALON 1211 RECOVERY/RECHARGE SYSTEM
ITEM NUMBERS / DESCRIPTION: ITEM NUMBERS / DESCRIPTION:
1. MOISTURE INDICATOR –3G59055
2. PRESSURE / VACUUM GAUGE –1G0440
3. DISCHARGE PRESSURE GAUGE –1G0439
4. SELECTOR VALVE –1G51922
5. PUMP VALVE –1G51908
6. LIQUID / VAPOR VALVE –1G51902
7. FEMALE QUICK COUPLER (LIQUID) –1G0189
8. DUAL PORT VALVE –1G51918
9. ADAPTER ASSEMBLY –3G59076
10. BLUE HANDWHEEL (LIQUID) –1G53736
11. RED HANDWHEEL (VAPOR) –1G53735
12. RECEIVER TANK PRESSURE GAUGE –1G0453
13. ADAPTER ASSEMBLY –1G0452
14. 1/4" RED BALL VALVE (VAPOR) –1G51898
15. FEMALE QUICK COUPLER (NITROGEN) –1G0189
16. MALE QUICK CONNECT (NITROGEN) –1G51658
17. FEMALE QUICK COUPLER (VAPOR) –1G0189
18. RECEIVER TANK –2G58624
19. 1/4" RED BALL VALVE (VAPOR) –1G51898
20. FEMALE QUICK COUPLER (DUAL HOSE ASSEMBLY)
21. 1/4" BLUE BALL VALVE (LIQUID) –1G51898
22. FILTER SHELL –1G0416
23. BOLTS –1G0416
24. FILTER HOUSING –1G0416
25. DUAL HOSE ASSEMBLY –3G58939
26. LIQUID SUPPLY HOSE ASSEMBLY –3G59198
27. VAPOR SUPPLY HOSE ASSEMBLY –3G59428
28. CONTROL CONSOLE –1G51245
29. NITROGEN SUPPLY HOSE ASSEMBLY –3G59676
30. (RESERVED)
31. (RESERVED)
32. HALON 1211 EXTINGUISHER
33. MALE QUICK CONNECT (VAPOR) –1G51658
34. 1/4" GREEN BALL VALVE (NITROGEN) –1G51898
35. FEMALE SWIVEL ASSEMBLY –1G51006
36. MALE NIPPLE –1G51227
37. BULK HALON 1211 LIQUID FILL ADAPTER
ASSEMBLY
38. EXTINGUISHER ADAPTER (AMEREX, BADGER,
GENERAL OLD KIDDE, MAP, PEM ALL),
39. EXTINGUISHER ADAPTER (ALL ANSUL SENTRY
EXCEPT 2 ½ LB.)
40. EXTINGUISHER ADAPTER (AMEREX, BADGER,
GENERAL, MAP, PEM ALL, POWER PAK, R.C.,
STRIKE, STOP-FIRE, OLD BUCKEYE)
41. EXTINGUISHER ADAPTER (NEW BUCKEYE,
PYRONAUTS)
42. MALE QUICK CONNECT (AIR INLET)
43. MOISTURE FILTER –1G51314
44. PRESSURE RELIEF –1G51939
45. 1/4" TEE –1G0428 (3G59676)
46. BRASS STRAINER (LOCATED BEHIND REAR ACCESS
COVER) –3G59106
GETZ EQUIPMENT INNOVATORS - - PEKIN, ILLINOIS PAGE 5. HR-1L/0518

MODEL HR-1L HALON 1211 RECOVERY/RECHARGE SYSTEM
SET-UP PROCEDURE:
1. AFTER ALL CARTONS AND BOXES HAVE BEEN OPENED AND ALL PARTS AND COMPONENTS UNWRAPPED, LAY OUT
ALL ITEMS FOR EASE OF ASSEMBLY. CAREFULLY CHECK ALL PARTS FOR EVIDENCE OF CONCEALED DAMAGE.
NOTIFY THE DELIVERING CARRIER IMMEDIATELY IF ANYTHING APPEARS TO HAVE SHIPPING DAMAGE.
2. START WITH THE RECEIVER TANK (ITEM 18). REMOVE THE VALVE PROTECTOR CAP AND NOTE THE DUAL PORT
VALVE (ITEM 8) ON THE TOP OF THE RECEIVER TANK.
3. INSTALL ADAPTER ASSEMBLY (ITEM 9) TURNING CLOCKWISE, TO THREADED VALVE PORT ACROSS FROM BLUE
HANDWHEEL MARKED "LIQUID". TIGHTEN SECURELY.
4. INSTALL ADAPTER ASSEMBLY (ITEM 13) TURNING CLOCKWISE, TO THREADED VALVE PORT ACROSS FROM RED
HANDWHEEL MARKED "VAPOR". TIGHTEN SECURELY.
5. INSTALL FEMALE SWIVEL ASSEMBLY (ITEM 35) TO THE MALE NIPPLE (ITEM 36) ON ADAPTER ASSEMBLY (ITEM
13). TIGHTEN SECURELY.
6. CONNECT FEMALE QUICK COUPLER (ITEM 17) TO MALE QUICK CONNECT (ITEM 33) AND CONNECT FEMALE
QUICK COUPLER (ITEM 7) TO MALE QUICK CONNECT ON ADAPTER ASSEMBLY (ITEM 9).
7. LOCATE THE NITROGEN SUPPLY HOSE ASSEMBLY (ITEM 29) AND CONNECT THE FEMALE QUICK COUPLER (ITEM
15) TO THE MALE QUICK CONNECT (ITEM 16). ATTACH THE 1/4" NPT MALE HOSE COUPLING ON THE NITROGEN
SUPPLY HOSE ASSEMBLY (ITEM 29) TO THE REGULATOR ON YOUR NITROGEN SUPPLY CYLINDER. THE NITROGEN
REGULATOR MUST BE SET TO ZERO (0) PSI OUTPUT PRESSURE DURING ASSEMBLY.
8. TURN PUMP VALVE (ITEM 5) ON THE CONTROL CONSOLE (ITEM 28) TO THE OFF POSITION. TURN THE
LIQUID/VAPOR VALVE (ITEM 6) ON THE CONTROL CONSOLE TO THE LIQUID POSITION. CONNECT THE 1/4" NPT
MALE QUICK CONNECT (ITEM 42) TO YOUR AIR COMPRESSOR REGULATOR. SET REGULATOR TO 65 PSI.
NOTE: IF THE COMPRESSOR WAS PURCHASED FROM GETZ MFG., INSERT AIR COMPRESSOR POWER SUPPLY
CORD INTO A FUSED POWER SUPPLY RECEPTACLE OF AT LEAST 25 AMPS. THE COMPRESSOR WILL
CYCLE ON AND OFF IN THE INITIAL SET-UP. THIS IS NORMAL.
9. PLACE YOUR SCALE (MINIMUM CAPACITY 200 LBS.) TO THE LEFT HAND SIDE OF THE CONTROL CONSOLE.
GETZ EQUIPMENT INNOVATORS - - PEKIN, ILLINOIS PAGE 6. HR-1L/0518

MODEL HR-1L HALON 1211 RECOVERY/RECHARGE SYSTEM
SET-UP PROCEDURE: (CONT.)
10. PLACE THE RECEIVER TANK (ITEM 18) ON THE SCALE AND LOCATE YOUR HALON 1211 BULK LIQUID SUPPLY
CYLINDER TO THE RIGHT HAND SIDE OF THE CONTROL CONSOLE. YOUR HALON 1211 SUPPLY CYLINDER SHOULD
BE PRESSURIZED WITH NITROGEN TO APPROXIMATELY 60 PSI.
11. INSTALL THE BULK HALON 1211 LIQUID FILL ADAPTER ASSEMBLY (ITEM 37) TO THE LIQUID SUPPLY PORT ON
YOUR HALON 1211 BULK SUPPLY CYLINDER. TIGHTEN SECURELY.
12. CONNECT THE FEMALE QUICK COUPLER (ITEM 20) ON THE DUAL HOSE ASSEMBLY (ITEM 25) TO THE FILL
ADAPTER ASSEMBLY (ITEM 37) ON THE LIQUID SUPPLY PORT OF YOUR HALON 1211 BULK SUPPLY CYLINDER.
13. TURN THE SELECTOR VALVE (ITEM 4) ON THE CONTROL CONSOLE TO THE RECEIVER POSITION AND THE
LIQUID/VAPOR VALVE (ITEM 6) ON THE CONTROL CONSOLE TO THE LIQUID POSITION.
14. CLOSE THE 1/4" BALL VALVES (ITEMS 14 & 34). OPEN THE BLUE HANDWHEEL (ITEM 10) AND THE RED
HANDWHEEL (ITEM 11) ON THE DUAL PORT VALVE (ITEM 8) OF THE RECEIVER TANK.
15. IF YOU ARE USING A DIGITAL SCALE, "TARE" CYLINDER WEIGHT OF THE RECEIVER TANK (ITEM 18). FOR A
MECHANICAL SCALE, NOTE THE EMPTY WEIGHT.
16. OPEN THE 1/4" BLUE BALL VALVE (ITEM 21) ON THE DUAL HOSE ASSEMBLY (ITEM 25). THE 1/4" RED BALL VALVE
(ITEM 19) ON THE DUAL HOSE ASSEMBLY SHOULD BE CLOSED. OPEN LIQUID SUPPLY VALVE ON YOUR HALON
1211 BULK SUPPLY CYLINDER.
17. TURN PUMP VALVE (ITEM 5) ON THE CONTROL CONSOLE TO THE ON POSITION AND TRANSFER APPROXIMATELY
39 LBS. OF HALON 1211 TO THE RECEIVER TANK (ITEM 18).
18. TURN HALON 1211 BULK LIQUID SUPPLY CYLINDER VALVE OFF.
19. ALLOW HALON PUMP TO CYCLE UNTIL THE PRESSURE/VACUUM GAUGE (ITEM 2) READS 20 INCHES OF VACUUM,
TURN 1/4" BLUE BALL VALVE (ITEM 21) AND PUMP VALVE (ITEM 5) TO THE OFF POSITION.
20. DISCONNECT THE FEMALE QUICK CONNECT (ITEM 20) FROM THE HALON 1211 BULK LIQUID FILL ADAPTER
ASSEMBLY (ITEM 37).
21. REMOVE RECEIVER TANK (ITEM 18) FROM SCALE AND PLACE SCALE ON YOUR WORKBENCH OR SCALE STAND.
22. REFER TO "PROCEDURE FOR ADDING NITROGEN TO RECEIVER TANK" (PAGE 10).
23. PROCEED TO THE NEXT OPERATING PROCEDURE OR CLOSE ALL VALVES.
GETZ EQUIPMENT INNOVATORS - - PEKIN, ILLINOIS PAGE 7. HR-1L/0518