GFA Elektromaten TS 956 User manual

Electrical operating instructions
Door control panel TS 956
Software 1.1 - (Design and functions subject to change)
51171301 -d 02.2013
en

Page 2
OPERATING INSTRUCTIONS
SAFETY DIRECTIONS .................................................................................................4
INSTALLATIONADVICE ..............................................................................................6
INSTALLATION OVERVIEW ........................................................................................7
ENCLOSURE INSTALLATION .....................................................................................8
CONNECTING THE CONTROL AND THE ELEKTROMATEN®............................................................8
LIMIT SWITCH CONNECTION.....................................................................................9
Plug - in system..........................................................................................................9
Terminal version (until year 1997) ..............................................................................10
MAINS SUPPLY............................................................................................................11
MOTOR CONNECTION (internal wiring) ....................................................................12
PHASE ROTATION .......................................................................................................12
LIMIT SWITCH - ADJUSTMENT ..................................................................................13
HARDWARE OVERVIEW .............................................................................................14
WIRING DIAGRAM .......................................................................................................15
CONTROL PROGRAMMING........................................................................................16
Operating mode .........................................................................................................17
Functions....................................................................................................................17
Maintenance cycle counter.........................................................................................17
MEMORY CHECK.........................................................................................................17
SAFETY DEVICES .......................................................................................................18
Mounting the spiral cable ..............................................................................................18
Emergency stop X3......................................................................................................18
Page

Page 3
FUNCTION DESCRIPTION ..........................................................................................18
Internal push button / Three push button / Key switch X5.........................................18
Fully closed control.....................................................................................................18
Potential free changeover contact X9 .......................................................................19
Maintenance cycle counter.........................................................................................19
Short circuit / overload monitor...................................................................................19
OPERATING STATUS DISPLAY ..................................................................................20
TECHNICALDATA........................................................................................................21
LIFETIME / DOORCYKLES..........................................................................................22
DECLARATION OF INCORPORATION........................................................................23
FUNCTION OVERVIEW ...............................................................................................24
Page

Page 4
SAFETY DIRECTIONS
Safety Regulations
During the installation, initial operation, maintenance and testing of the ELEKTROMATEN®,
itis necessary to observe the safety and accident-prevention regulations valid for the specific
application.
In particular, you should observe the following regulations (this list is not exhaustive):
European normativ
- EN 12453
Saftey in use of power operated doors - Requirements
- EN 12445
Saftey in use of power operated doors - Test methods
Please check normative´s bellow.
VDE-regulations
- EN 418
Safety machinery
Emergency stop equipment functional aspects
Principles for design
- EN 60204-1 / VDE 0113-1
Safety of machinery - Electrical equipment of machines - Part 1:
General requirements
- EN 60335-1 / VDE 0700-1
Safety of household and similar electrical appliances - Part 1:
General requirements
Basic Directions
This control has been built in accordance with EN 12453 Industrial, commercial and garage
doors and gates - Safety in use of power operated doors - Requirements; and left the
factory in perfect condition from the point of view of safety. To maintain this condition and to
ensure safe operation, the user must observe all the directions and warnings contained in these
operating instructions.
In principle, only trained electrical craftsmen should work on electrical equipment. They must
assess the work which has been assigned to them, identify potential danger sources and take
suitable safety precautions.
Reconstruction of or changes to ELEKTROMATEN®are only permissible with the approval of
the manufacturer. Original replacement parts and accessories authorised by the manufacturer
guarantee safety. Liability ceases to apply if other parts are used.
The operational safety of an ELEKTROMATEN®is only guaranteed if it is used in accordance
with the regulations. The limiting values stated in the technical data should not be exceeded
under any circumstances (see corresponding sections of the operating instructions).
Regulations
- Please ensure that the local regulations relating to the Safety of Opera-
tions of Doors are followed

Page 5
SAFETY DIRECTIONS
Explanation of warnings
These operating instructions contain directions which are important for using the ELEKTRO-
MATEN®appropriately and safely.
The individual directions have the following meaning:
DANGER
This indicates danger to the life and health of the user if the appropriate
precautions are not taken.
Please observe the safety and accident prevention regulations valid for
the specific application. The installation of the ELEKTROMATEN®, the
opening of covers or lids and electrical connection must be carried out
when the supply is switched off.
The ELEKTROMAT®must be installed with the authorised coverings and
protective devices. Care should be taken that any seals are fitted correctly
and screw couplings are tightened correctly.
In the case of ELEKTROMATEN®with a permanent mains connection, an
all-pole main switch with appropriate back-up fuse must be provided.
Check live cables and conductors regularly for insulation faults or
breakages. When a fault is detected in the cabling, the defective cabling
should be replaced after immediately switching off the mains supply.
Before starting operation, check whether the permissible mains voltage
range of the devices corresponds to the local mains voltage.
With three – phase motor connection it must have right phase rotation
The following warnings are to be understood as a general guideline for working with the
ELEKTROMATEN®in conjunction with other devices. These directions must be observed
strictly during installation and operation.
General warnings and safety precautions
CAUTION
This warns that the ELEKTROMATEN®or other materials may be damaged if
the appropriate precautions are not taken.
Check that all screw connections are secure before operating the control
and adjusting the limit switches.

Page 6
INSTALLATION ADVICE
After the ELEKTROMATEN®is fitted we recommend the following procedure to rapidly reach
a fully functioning door.
• Installation Enclosure installation page 8
• Installation Wiring the Drive to the Control page 8
LIMIT SWITCH CONNECTION
Plug - in system page 9
LIMIT SWITCH CONNECTION
Terminal version (until year 1997) page 9
• Check Mains supply page 11
• Check Phase rotation page 12
• Adjustmemt Limit switch - adjustment page 13
• Programming Door functions page 16
The door is ready to work in automatic mode.
Check connection of external devices e.g. push button etc.
Overview to connect external devices see diagram (page 15).

Page 7
INSTALLATION OVERVIEW
Mains supply
Three push button
Emergency stop
Connection cable ELEKTROMAT®for
Motor and mechanical limits NES 11
5
5
3
Spiral cable for pass-door
slack-wire switch 2
( ) Number of cores in the cable
Important!
Using the connection cable out side the building is not permitted.

Page 8
ENCLOSURE INSTALLATION
Beforemountingtheenclosure,the surface hastobecheckedforflatness, slope andfreedom
from vibrations. Mounting must be vertical. It is important that the door can be clearly seen
from the position of the control through-out its travel.
CONNECTING THE CONTROL AND THE ELEKTROMATEN®
After the drive and control are fitted they can be connected with a plug-in cable. The cable
has plugs on each end and for easy fitting. The plugs for motor and control panel are different
and cannot be interchanged.
Cable Description
Motor plug to control Panel
PIN -Wire-No.
1 - 3 Phase W
2 - 2 Phase V
3 - 1 Phase U
4 - 4 Neutral (N)
5 - PE Earth
Limit switch plug to control panel
PIN -Wire-No.
1 - 5 supply + 24V
2 - 6 S 5 aux. limit for fully closed control only
3 - 7 open - limit
4 - 8 S 6 aux. limit potential-free relaiscontact
5 - 9 close limit
6 - 10 safety circuit common limit
Connection cable
Control panel TS 956 ELEKTROMAT®
1
2
PE
3
4
8
7
10
9
6
5
16
15
14
10
6
5
4
9
17
8
7
13
12
11
3
2
1
4
PE
- 1
- 2
- 3
- 4
- 5
PIN
- 14 -
5 -
6 -
- 2
- 3
PIN
Motor plugLimit switch plug

Page 9
LIMIT SWITCH CONNECTION
Plug - in system

Page 10
LIMIT SWITCH CONNECTION
Terminal version (until year 1997)
M
3

Page 11
The CONTROL PANEL TS 956 has a universal electric supply and works with the following
supplies. (See diagram Fig.1-5)
DANGER! To the life and health thru electric shock.
Before mounting the mains supply must be switched OFF.
The supply disconnect device (Main switch or CEE plug) must be installed between 0,6m
and 1,7m above floor level.
Mains supply terminal
Fig.: 1
Fig.: 2
Fig.: 3
Fig.: 5
Fig.: 4
asymmetric winding
symmetric winding
Important note!
The bridge must be fitted into the right terminal otherwise the print could be
destroyed.
MAINS SUPPLY
External fuse!
Control must be saved against short circuit and overload by an external fuse,
max.10Adelayed, inthemainssupply.Anautomaticcutoff switchisrequired,
regarding the supply for three-phase or single-phase.
Whenconnectingcontroltomainssupplyamainsisolatorswitchor(16ACEE–plug)according
EN 12453 is required.
400V – mains supply = 1.5 / 1.6
230V – mains supply = 1.6 / 1.7

Page 12
Important Notice!
After the Mains supply has been connected by inserting the CEE plug in the
appropriatesocket orturning onthemain switch,confirm thatthephase rotation
is correct by checking that the door opens when the OPEN push button is
operated.
If the door closes when operating the OPEN push button reverse two phases
at the terminal X1.
PHASE ROTATION
DANGER! To the life and health through electric shock.
Before changing phase rotation the mains supply must be switched OFF.
Three-phase 3 x400 V AC, N, PE
Star connection Three-phase 3 x230 V AC, PE Delta connection
Single-phase 1x230 V AC, N, PE
symmetrical winding Single-phase 1x230 V AC, N, PE asymmetrical winding
Important note!
For3x400VACPE no
neutral, the brake
rectifier must be
connected between
terminal V and star-
point terminal.
brown
brown
supply for
brake
rectifier
blue supply for
brake
rectifier
MOTOR CONNECTION (internal wiring)
blue
On several ELEKTROMATEN®the connection U1 und V1 on the motor-plug are
interchanged.

Page 13
LIMIT SWITCH - ADJUSTMENT
Working limit adjustment is complete
The door could be moved in DEADMAN mode UP/DOWN
Further adjustments see programming mode (Page 16)
1. Move the door to final open position
press button to reach upper limit
Door open
2. Adjustment final open limit
3. Move the door to final close position
press button to reach lower limit
Door close
4. Adjustment final close position
After checking the phase rotation, the limit switches must be adjusted in the following steps.
When open and close position limits have been set the safety limits are automatically
pre-adjusted. Eventually fine adjustment could be required. Please see Mechanical
Operating Instruction.
After reaching the final open
position the limit S3 must be
switched with green limit cam S3
and panel display changes to
„Door final open position“
After reaching the final close
position the limit S4 must be
switched with green limit cam S4
panel display changes to „Door
final close position“
Display shown-
door open
Display shown-
door closed
Display flashing
during the door
upwards movement
Display
shown - door
between final
limit positions
Display flashing
during door
downwards
movement
Display shown-
door between
final limit
positions

Page 14
HARDWARE OVERVIEW
Description Print:
X1 Mains supply S1 Selector switch
external supply 230V V1 7-segment display
1.9 = L1 fused with F1 = 1A MOT Motor connection
1.8 = N NES Mechanicallimit connection
(only with 3 x 400V, N, PE und 1 x 230V, N, PE) Internal push button
X2 Pass-door plug
X3 Emergency push button
X5 Three push button / key switch
X9 Potential free relay contact
X1
X9 X3
X2
X5
S1
V1

Page 15
WIRING DIAGRAM
Page 18 - 19
Three push button
station Key switch with
stop button
Close
Stop
Open
Stop
Open /
Close
Key switch intermediate stop Aux. contact
Terminal box Bridge
passdoor / slack wire
switch contact
spiral
cable
Open /
Close
or
plug-in
bridge
or
Emergency
stop button
N L1
L1 fused via
F1 = 1At

Page 16
CONTROL PROGRAMMING
5. Exit programming
Turn selector until display = 00 Press selector
and
1. Enter programming Mode
Press selector switch for 3 sec. until display = 00
2. Chose program and confirm
Turn selector press selector
3. Adjustment
Turn selector
4. Memorise
Press selector
and
Functionen
Functionen
further adjustments

Page 17
CONTROL PROGRAMMING
4. Memorise
3. Adjustment
2. Choose program and
confirm
Press
selector
Dead man OPEN
Dead man CLOSE
Door function
Self-hold OPEN
Dead man CLOSE
fully closed control
MEMORY CHECK
Press
selector
Info Cycle counter
7- digit
Program version will be displayed
Displayed
Info Program version
M HT ZT T H Z E
Press
selector
The cycles would be displayed as follow.
M = 1.000.000 H = 100
HT = 100.000 Z = 10
ZT = 10.000 E = 1
T = 1.000
2. Chose program and
confirm
Press
selector
OFF
Relay function
Switch contact impulse signal
Switch contact continuous
Operating mode
01-99 correspond from 1.000 up to
99.000 Count down cycles
Counter adjustment
Display appears „CS“ and adjusted
number of cycles
Reaction when
reaching 0
Maintenance cycle counter
Press
selector
Press
selector
Functions
Changing to Hold-to-run mode in upwards
direction, if adjusted Menu 0.1 door
function

Page 18
Internal push button / Three push button /Key switch X5
Internal and external push button
Internal and external push button working seperately from each other. Pushing at the same
time, the internal push button has priority.
Important note!
In Dead man mode the user shall be in full view of the door throughout its
travel.
FUNCTION DESCRIPTION
Emergency stop X3
These terminals are to connect an emergency stop button according to EN 418.Alternatively
the terminals can be used to connect a safety device against entrapment (e.g. self-testing
light barrier).
SAFETY DEVICES
Mounting the spiral cable
A bush is provided on both sides of the control box for mounting the spiral cable.
Push the plugs through, into the enclosure until there is sufficient cable to allow the plug to
be connected to the board.
If passdoor / slack wire switch contact exists, remove bridge at terminal ST and ST+ in
the terminal box. The plug at terminal X2 must be removed.
Fully closed control
At this function the self-hold should be activate. The pushbutton must be pressed until the
shutter reaches the final limit. Otherwise the door opens in self-hold automatically.
To activate this function, set Menu 0.1 Adjustment 0.5 - and set pre limit S5 before the final
limit close.
Important note!
If pre limit S5 is not adjusted, shutter closing is not possible.

Page 19
For functioning as a switching contact, impulse or continuous, the switching position must be
adjusted by limit switch S6.
Impulse signal Onreaching thelimit switchtherelay contactis madefor 1second.
Continuous signal Relay contact is activated as long the limit switch is made.
Potential free changeover contact X9
In menu 2.5 this contact is able to work for several functions.
Important note!
It is only possible to work with one adjusted function.
Short circuit / overload monitor
The control TS 956 provides 230V AC for external devices.
230V AC; max. 1A
Maintenance cycle counter
Free adjustable maintenance cycle counter Menu 8.5 makes it possible to pre-adjust a max.
No of cycles until a maintenance is agreed.
The no of cycles can be adjusted from 1.000 up to 99.000; the adjustment is possible in
steps of 1.000 cycles.
Different reactions can be chosen if the point of pre- adjusted maintenance cycles has been
reached, see Menu 8.6
Whenever the final open limit has been contacted the pre-adjusted number will be reduced
with 1 until 0 is reached.
When maintenance was done the cycle counter could be re-adjusted to a new maintenance
period and count down starts again.
FUNCTION DESCRIPTION

Page 20
open command being given
stop command being given
close command being given
Report Command description
OPERATING STATUS DISPLAY
The control TS956 can display up to threedifferent status conditions one after another. Each
statusisdisplayedwithaletterandanumber.Theletter andthenumber areflashingalternately,
thereby the control differentiates between a FAULT = F and a command = E.
Report Description Measure to solve the problem
Pass door contact open Check the proper operation of pass door contact, or
whether the supply cable is broken
Emergency stop activated Check the emergency stop is activated, or whether the
supply cable is broken
Safety open or close limit
operated TurnmainssupplyOFFandmovetheshutterdownwards
- with the manual operator- until the safety limit is free
or the open limit should be re-adjusted.
Emergency operator or
motor-winding thermal pro-
tection operated
Check emergency operator or whether the drive unit is
overloaded.
Phase rotation failure Check main supply phase rotation turns right
Failure pass door contact
X 2.1- X 2.2 Check pass door circuit’s transition resistance and
weather pass door switch works
Failure input pass door
X 2.1- X 2.2 For reset switch control panel OFF-ON
adjusted cycles for maintenance reached
Display off = short circuit or overload at the 24V DC supply