Global ZZ 9567-75 User manual

zz 9567-75
LONG-ARM PATTERN ZIGZAG MACHINE
INSTRUCTION MANUAL
WW.GLOBALSEW.COM

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-CONTENT
1 Operating instruction manuai
1, Safety operating guide.....:..............:.........:..............................................1
2, Operating notice..........................,...,..............:.................................:....
,.1
3, Operating· condition................:.......................................:........................1
4, Chief specification....:...............................................:.......................:......1
5, Power cable connection........:.......-.........................................:........,........2
~ . . -.
6, Control box connection................,.................................... ·, ....,.................2
7, Install belt....................,......................................:..................................2
8, Install. belt cover...................,.........:.....................:..................................2
9, The needle bar stop position adjustment....................................................2
10, Operation guide (motor and control box)..................................................3
11,
To lubricate the machine.........................................................................3
·
.12, The hook lubricating condition adjustment ....................,......................: .. 3
13, Time machine cleaning...............................................
:: .........................3
~, . ~,
14, Wind the bobbin-....................:.....................:....................:..................... .4 .
·, /, . I,•
15, Insert the needle....................................... ,: ...:..........,............................ -4
· 16, Put bobbin in hook assembly ...........:......................:.....,......................... 5.
17, To thread upper thread...............................................-............................5
18,
To catch.lower thread...........,.....,...........................................................5
19, The stitch length and backstitch adjustment..................
.', .........................5
20, The stitch width adjustment...................:................................:...............6 .
2L The thread tension adjustment............................................:..................6
· 22, The thread take
up spring tension adjustment..........................................?
23, The presser. foot pressure adjustment.....................................................?
24, The gap between hook assembly and needle adjustment........,..................7
25, The feed dog hei.ght adjustmenL ........:....................:....,.........................7
26, The feed dog obliquity adjustment...........................................................
?
27, Th_e needle punches into the center of the slot of the throat plate position
adjustment...............................................................................,
....... 8
28, The needle base point offset adjustment.............:......:.............................9
29, Install synchronous belt...·..............,....,.....................................,......:......9
30, Timing between needle and feed dog rnotion............................................9
31, The forward/backward stitch length error adjustment ...............................9
·32, The-position between hook and opener
motJ'on adjustment .......................9
33, The thread trimming device adjustment....
,.~ ...........................................10
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1, ·Safety operating
guide
. _ .. _
. 1) When
.t
urning the ·power on, keep your hands and fingers away from the area under
_
the
needle and·around the pulley.
...
.
-2) Power
must"
be turned
off
when the machine is not used
or
when the operator·1eaves
his/
her
seat. ·
3) Power
must
be turned
off
when inciin•e the machine head, install/remove the belt
or
move.machine. - · - _ · -
.4) Don't place ffnger; hair, shaft etc.·near·puiiey, belt, wheel and motor
in
or
der
-to avoid
· injury: · . · · _ . . ·
-5) Don't insertfinger into_the thread take·
up
lever guard·cover, keep
your
.hands and
_fingers
away
from
the
area under the needl_e.
and
aroun_d
the pulley
when the machine
is in operation. ·
6) . Don't operate the machine without t_he safety d~vices
if
the belt cover
or
eye
guard
are installed.
2
.,
Operating notice .
1) Don'toperate the machine
if
the
on
tank
wit
hout full oil. _ _
2) ·
The
machine adopt semi-automatic lubricating mode. Don't operate the machine·
·
l;>efore
lubrt~~ting. · · · ·
· 3) ·
G.heck
the rotation direction
of
puiley when firstly start new·machine. (The pulley
should rotate in cpunterclockwise when viewed from pulley) ; ·
4)
Chee}<
the
vo
ltage and phase. (Single
or
three whether is corresponds with the data
in motor:
ri
,ameplate)
'
/
'
3, O.perating cpndition .
1) Avoid using machine
at
abnormally high temperature (40°C
or
higher)
or
low
temperature (5°C
or
lower). Otherwise machi_ne faih
,.1
-re
may
result.
_-
·
2) Avoid using q1achine in dusty condition.
4
.,
Chief
specification
~
zz
9567-75
ZZ-9567-75
p AUT
Max
sew
i
ng
sp
ee
d
(rmp)
2800
S
ti
tch le
ng
th(mm)
·_
0-5
S
ti
tc
h
wid
th (m
m)
0-10
_
Nee
dl
~
bar
stroke
(mm)
36
Take·-up
leve
r s
troke
(
mm
)
82
Needle DPx17Nm90~120 .
· Feed dog
h
eig
ht
(mm) 1.2
Presser root
heigh
t
(mm
)"
8
lift
.
By
hand
(mmJ
10
,
Hook Se
mi-lu
b
ri
c
ating
a_
nd
1rinal
_
thread
capac
i
ty
Lubri
ca
ting
mode
Semi-automatic
lub
rica
ting
Trimmingd
ev
i
ce
Without With
Motor
Cl
u
tch
m
otor
370W
.
Servo
moto
r
55
0W
.
- i - -
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5, Power cable conneption
1) When con,r,e!cting the power cable to control box, it should confirm the connector
type and mac,hirie direction firstly and then plug the connector into proper receptacle
completely.
\' ·· · . ·
2) Rotary directlon: Please refer the instruction book -of confected motor if it needs fo
· change the rotary direction of motor. ·
6, Control box conne~tion
The control box should be
connected
as shown in fig.1.
Note:
(1) Be sure.to turn the pqwer
switch off for safety before
connecting or disconnecting
the connector.
(2) Machine type must si.lit for
control box ofmotor.
7, Install belt(Fig.2)
· ·1) Use V-belt which special for sewing machine.
2) To adjust the tension of belt. Change the height of
motor through turn the tension adjustive nut. It is ok if
the belt can
be sink inside with 15mm when pressing
the center position of belt surface. Lacking tension will
cause unstable running speed of machine, or needle
stand at wrong stop position when machine in middle/
slow running condition. Excessive tension will cause
the motor bearing
be damaged.
8, Install belt cover
It must install belt cover for machine head and motor
for safety.
Fig.1
Fig.2
9, The needle bar stop position adjustment
Note: It adopts outside localizer, please refer the instruction book of confected motor
for the adjustment method. · ·
1) "Up" Position
When the pedal is kicked down by heel, the machine should stop at "Up" position,
Le.
the highest position of take-up_ lever.
2) "Down" Position
When the pedal is stand at middle position, the machine should stop at "Down" position,
i.e. the needle bar raises
3mm from its low~st position.
-2-
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1 O, Operation guide (motor and control box)
1)Keep foot away from pedal when turn on/off the power. Power must be turned off when
the operator leaves his/her seat.
2)The detent can't work when the power is interrupted or power failure occurs during the
machine operation. ·
3)Keep the control box cover
is closed during operation in order to avoid accidental
operation since the dust come into contrnl box. ·
4)Must use multimeter to check control loop circuit
in order to protect the semiconductor
pa~. . . .
5)Power must be turned off when incline machine head only or touch needle.
6)Must use earthing cable (with yellow/green color) to connect motor.
?)When check the inter circuit, it must turn off the power firstly and then open the front
cover.
8)1t must wait 1Ominutes after turn off the power due the high voltage in box. (It is very
importance to release the inside energy.)
9)Keep motor away from much noise area such as high frequency joint area when use it
11, To lubricate the machine
.Clean the machine completely before operate
it daily, and check the oil quantity
of hook oil
tank. Then inject oil as arrow shows
in fig.3 and
fig.4, start operation
of ma'chine.
12, The hook lubricating condition
adjustment(Fig.4)
· _:r.o----adjust hook lubricating through screwA which
site before oil tank
of hook.
1)The oil quantity is lowest when ·screwA was
turned with clockwise and the arrow points to
"O"
position.
2)The oil quantity is highest when screwA was
turned with anticlockwise and the arrow points
to "MAX" position.
Fig.3
LJ
13, Time machine cleaning Fig.4
. The hook, feed dog and other parts
of machine should be cleaned daily, and drop two
or three coal oil into hook and other place that need to be lubricated. Clean all the
spilth after endihg
of highestspeed operation of machine, then lubricate the machine
with oil. The clean work must
be insisted every day. (Especially the machine worked
one week, the clean work0
is very importance. Or the spilth will affect the sewing
capability and rust hook and machine. It should to take away bobbin from hook before
cleaning.)
-3-
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Maintenance of motor: Clean dust of the motor cover each one or two month. (More
dust or sundries of motor cover will make it too heat.)
Maintenance
of
control box: Clean dust
of
the connector. (It will affect accidental
operation if there is more dust
on
the connector.)
Warning: . . . .
Before proceeding to clean and librating the machine,
be
sure to switch off all switches
and hold your feet away from the machine stand pedal in order to avoid accidental
machine start by pedal actuation. ·
.
.
14, Wind the bobbin(Fig.5)
1)
Inside winder (Fig.5)
Pass the thread through the thread guide (6)
from the thread stand, wind it few times
anticlockwise
on
the bobbin and put the
bobbin
on
the winder shaft (1). Switch
on
the
motor and depress the treadle lightly to start
the machine and by this wihder
as
well. The
winding amount (See Fig.6) is
80%
of full •
capacity. It can be adjusted by loosening the
screw
(4)
of
the control lever (5) mounted
on
the disconnecting pin (3). When the winding
is completed, using the knife mounied
in
the
spring (2)
ci.Jt
off the thread end. ·
2)
Outside Winder (Fig.6)
6
Fig.5
Thread tension: Slack winding is recommended for polyester and nylon thread.
Amount
of
wound thread: Move the thread guide toward smaller diameter
of
wound
thread layer.
Capacity of wound.thread: Loosen the adjust screw to decrease the amount
of
wound
thread. Vice versa.
" I
'-..,..._~_
Adjustive
screw.
for
·
thread amount . .
U
Fig.6
15, Insert the needle(Fig.7)
0
-
Proper amount
of
thread
should
be
even winding
with 60% amount
of
full
capacity
Please use DPx17 Nm90-120 needle, the thickness
of
needle should
be
decided
according to the thickness
of
seW:ing
material & thread. When insert the needle, rotate
the hand wheel until the needle bar has reached its top position, loosen the screw on
the lower part of the needle bar aod insert the needle. Be sure that the long
groo_v_e
of
-4-
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the needle directed toward the operator and check whether the need.le shank has
reached the bottom of the needle hole. Fix the needle by tightening the screw.
Warning!
Before insert the needle, be sure to switch off the main switch.
Ifthe terylene thread
is broken when backstitch, tum the needle groove to right, maybe
can avoid ·this condition. Normally avoid letting the needle groove face to left.
X
i
Needle --,,.!
distorted ' X
Fig.7
16, ·Put bobbin in hook assembly
Long groove
face front
·o
Bring out 5mm lowecthread from bobbin. Turn the thread winding dir.ection to right.
Insert the bobbin case with the bobbin into the hook.
To prevent the,bobbin from fallig
out of the case, while being inserted into the hook, tilt the lock fixing the bobbin
in the
case. With your thumb, push the bobbin case
in until you hear a short distinct sound.
The correct
positi<bn of the bobbin case in the hook signaled by this sound is very
.important, because otherwise a needle rupture or another breakdown could occur at
the following machine start.
17, To thread tipper thread(Fig.8)
Let the take up lever at its highest position.
Then threading as shown
in Fig.8.
Unwind a sufficient portion of thread, and pass
it through the thread guide (1) and (2), then lead
it through the ten,sion disc (6) and thread take
up
spring (5), thread guides (7), (4) and (3) into the
thread take-up lever. Then downwards through
the thread guide (4) and the lower thread guide (8)
to the thread guide (9)
on the needle bar, and to
the needle. Insert it into the needle ear from the
front side to the rear side.
18, To catch lower thread
Hold the end part of upper thread by left hand;
8
· turn the pulley wheel slowly by right hand. The
upper thread was being took
up and lead the
lower thread out. Make them coordinative, then
~---
pass them through the underside of presser foot, _ _,...,
put them behind tn'e position of needle. Put some '------0<", _____ __,
materials under presser foot before start sewing. Fig.8
The take up level
must at its highest position when start and end lh:..e sewing.
-5-
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19,
The stitch length and backstitch adjustment (Fig.9,Fig.10)
1)
The stitch length can
be
adjusted
by
turning the knob
(4)
provided on the column
of the machine arm, from Oto
5mm.
By
turning it
in
the sense of the arrow "A", you
increase the stitch length.
By
turning it
in
the sense of the arrow "B", you c[ecrease it.
2)
Depress the backstitch hand lever
(1)
can proceed backstitch.
3)
Depress the backstitch button
as
shown in Fig.10 can proceed backstitch.
'¥'
i.' \
"·:::>·~
-···
y
/
F.\g,9
20, The stitch width
adjustment
(Fig.9) Fig.10
'\
Backstitch
button
Before adjustment ofthe stitch width, the machine must
be
stopped and the needle
outside the sewn work. Release the locking spanner
(2)
(anticlockwise) and then
adjust stitch width through the spanner (3).
By
displacing the lever to the right can
increase the zigzag stitch width.
By
d[splacing it to the left can decrease
it.
Lock the
locking spanner (2) after
the.
adjustment is well.
· 21, The thread
tension
adjustment
(Fig.11,12,14)
The tension of upper and the lower thread must be
interrelated that the stitch forming and the sewn material.
(Fig.12)
1)
To
adjust the upper thread tension according to the
lower thread tension. Turn the tension adjustive nut
in
clockwise to inci'ease the tension, or inversely, to
decrease it.· .
2)
To.
adjust the lower thread tension by turning adjustive
screwA
in
Fig.14.
3)
It can adjust the take
up
spring to adjustupper thread.
tension for special sewn material
and
thread.
0
Loosen
sa
11
11
.
Tigh.ten
--~
,-
j
Tension.
adjustive nut
Fig.11
Balance ten~ion
Tight
upper
thread tension
Tlght
lower
thread
tension
or loose lower thread tension
or
loose
upper
thread
te.nsion
Fig.12
-6-
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22, The thread take
up
spring
tension
adjustment(Fig.13)
Loosen thread tension assembly screw (1), take away
t.he
thread tension assembly from machine to adjust
. take up spring
(4).
Firstly loosen the screw (2) of .
bushing (3), and then adjust the angle position of
lever (5). Turn it to left can increase the elasticity of
spring, or inversely, to
decrease
it
Fig.13
23,
The presser foot pressure adjustment (Fig.15)
1)
To
adjust the presser foot pressure according to the
sewn material.
2) Adjustment as shown
in
Fig.15.
Tension
adjustive
spring plate
Fig.14
r
--
Fig.15
3) The pressure
of
sewing must to be adjusted as its min. value.
B,ut
at same time, the
pressure
of
pressure foot must be sufficient to ensure reliable and continuous feeding
even at the top speed.
24, The gap between
hook
assembly
and needle
adjustment(Fig.16) .
Adjust the stitch fcirming width to zero and turning round the hand wheel towards the
machine, when the needle goes up.2mm from the lowest position, the position of needle
hole should be lower 1.6mm than hook top. The hook top position should be accordant
with the centerline
of
needle and the gap from hook top to needle slot bottom should be
0.05mm.
I
j 0. 05mm
.,
Fig.16
25, The feed
dog
height
adjustment
(Fig.17)
The height of'feed dog should be higher 1.0mm than needle plate. It is the standard for
leaving factory. The height
of
feed dog can be adjusted to 0.8-1.2mm according to sewn
material.
To
adjust it, turn pulley wheel to the highest position
of
feed dog, loosen the
screw (2) of the lifting lever (8)
on
the shaft (6), adjust it to the required height
of
the
feed dog and retighten the screw.
-7-
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