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Go Power DOMETIC IC Series User manual

INVERTER/CHARGER
User Manual
GP-IC-2000
GP-IC-3000
© 2022 Go Power!
Worldwide Technical Support and Product Information gpelectric.com
Go Power! | Dometic
201-710 Redbrick Street Victoria, BC, V8T 5J3
Tel: 1.866.247.6527
79497_MANUAL_GP-IC-Series_RevI
2. GENERAL INFORMATION
Congratulations on purchasing your Go Power! IC Series Inverter/Charger. The IC Series Inverter/Charger combines the functions of a pure
sine wave inverter, battery charger and AC transfer switch into one unit - saving space, installation time, and system complexity. The IC
Series is designed for mobile and home power applications.
• Pure Sine Wave Inverter Output - assures the AC output voltage is perfectly reliable even when limited external AC power
is available
• 50-amp leg AC pass-through capability (Neutral rated to 50A)
• Multi-stage battery charging
• Inverter mounted ON/OFF switch with LED indicator
• Built in handles for easy installation
•
Battery Temperature Sensor (BTS) provides automatic battery temperature compensation for optimum charging even
during extreme temperature changes
Combined with the numerous DC power systems Go Power! manufactures and sells, the IC Series allows you to enjoy the luxuries that
electricity provides, with or without a campsite hookup. This manual will aid in the process of installing the Go Power! IC Series Inverter/
Charger. Please read and understand this manual before installing the Go Power! IC Series Inverter/Charger. Please retain this manual
for future reference.
Record the unit’s model and serial number below. It is much easier and quicker to record this information now at the pre-installation stage.
Model Number:
Serial Number:
Date of Install:
Battery Bank Information: (size, install date, battery type)
Product Packaging
Please safely store the packing the IC Series was delivered in or recycle the packaging components as outlined below:
LDPE
Low Density
Polyetheylene
main box
Plastic
foam protection
Plastic
accessories bag
www.earth911.com/recycling-center-search-guides
Local recycling centeRs can be found here:
Corrugated
Recycles
www.corrugated.org
gpelectric.com | [page 3]
2. GENERAL INFORMATION ................................................................................................................................... 4
2.1 CAUTIONS/WARNINGS....................................................................................................................4
2.2 DISCLAIMERS.............................................................................................................................................................................7
2.3 IC SERIES KIT PARTS...................................................................................................................................................................7
2.3.1 PARTS CHECKLIST ........................................................................................................................................................7
2.4 UNIT FEATURES .........................................................................................................................................................................8
2.5 UNIT DIMENSIONS...................................................................................................................................................................10
2.6 UNIT ACCESSORIES..................................................................................................................................................................11
2.7 INSTALLATION TOOLS AND MATERIALS ...................................................................................................................................11
3. INSTALLATION................................................................................................................................................. 12
3.1 TYPICAL INVERTER/CHARGER SYSTEM OVERVIEW................................................................................................................... 12
3.2 LOCATION AND ENVIRONMENTAL REQUIREMENTS ............................................................................................................... 16
3.3 MOUNTING THE INVERTER/CHARGER ..................................................................................................................................... 17
3.3.1 MOUNTING THE DRIP SHIELD 17
3.4 GENERAL WIRING SPECIFICATIONS......................................................................................................................................... 18
3.5 DC WIRING............................................................................................................................................................................. 19
3.5.1 DC WIRE SIZING ....................................................................................................................................................... 20
3.5.2 DC OVERCURRENT PROTECTION AND DC DISCONNECT ............................................................................................ 20
3.5.3 PREPARING THE DC CABLES...................................................................................................................................... 20
3.5.4 DC CABLE CONNECTIONS ......................................................................................................................................... 20
3.5.5 BATTERY TEMPERATURE SENSOR.............................................................................................................................. 21
3.5.6 WIRING THE INVERTER/CHARGER TO THE BATTERY BANK......................................................................................... 22
3.5.7 BATTERY LAYOUTS.................................................................................................................................................... 23
3.5.8 DC GROUNDING ....................................................................................................................................................... 24
3.6 AC WIRING............................................................................................................................................................................. 24
3.6.1 AC POWER SOURCES ................................................................................................................................................ 25
3.6.2 AC WIRE SIZE AND OVERCURRENT PROTECTION ...................................................................................................... 25
3.6.3 GFCI (GROUND FAULT CIRCUIT INTERRUPTION) OUTLETS ......................................................................................... 25
3.6.4 AC TERMINAL BLOCK CONNECTIONS........................................................................................................................ 26
3.6.5 AC CABLE CONNECTIONS ......................................................................................................................................... 27
.................................................................... 29
3.6.7 AC WIRING 2 - SINGLE PHASE, 30A> SERVICE, SINGLE IN /SINGLE OUT................................................................... 30
3.6.8 AC WIRING 3 - SPLIT PHASE, 50A SERVICE, DUAL IN, DUAL OUT, OPTION 1 ............................................................. 31
3.6.9 AC WIRING 4 - SPLIT PHASE, 50A SERVICE, DUAL IN, DUAL OUT, OPTION 2 ............................................................. 32
3.6.10 GROUNDING THE INVERTER - AC GROUNDING......................................................................................................... 33
3.6.11 DISABLING THE NEUTRAL TO CHASSIS GROUND CONNECTION................................................................................. 34
3.6.12 GROUNDING ON BOATS ........................................................................................................................................... 34
3.7 FINAL INSPECTION.................................................................................................................................................................. 35
3.8 TESTING THE INSTALLATION................................................................................................................................................... 35
3.9 WARNING LABELS .................................................................................................................................................................. 35
4. OPERATION..................................................................................................................................................... 36
4.1 GENERAL OPERATING NOTES...................................................................................................................................................36
4.2 AC POWER PASS-THROUGH MODE...........................................................................................................................................38
4.3 CHARGING MODE....................................................................................................................................................................39
4.4 POWER SHARING MODE..........................................................................................................................................................40
4.5 GENERATOR MODE..................................................................................................................................................................41
4.6 INVERTING MODE....................................................................................................................................................................42
4.7 BATTERY TEMPERATURE SENSOR OPERATION .........................................................................................................................43
4.8 FACTORY DEFAULT VALUES .....................................................................................................................................................43
4.9 IC SERIES FAULT CONDITIONS..................................................................................................................................................44
4.10 MAINTENANCE AND TROUBLESHOOTING................................................................................................................................44
5. SPECIFICATIONS .............................................................................................................................................. 46
6. IMPORTANT SAFETY INSTRUCTIONS ................................................................................................................48
7. WARRANTY RETURN PROCEDURE.................................................................................................................... 49
8. PRODUCT END OF LIFE INFORMATION - RECYCLING........................................................................................ 50
www.earth911.com/recycling-center-search-guides
...................................................................................................................................
CONTENTS
[page 4] | gpelectric.com
2.1 CAUTIONS/WARNINGS
This document contains important safety instructions for the products produced by Go Power! Read all instructions and cautionary
markings on the product and on any accessories or additional equipment included in the installation. Failure to follow these
instructions could result in severe shock or possible electrocution. Use extreme caution at all times to prevent accidents.
All electrical work must be performed in accordance with local and national electrical codes. These instructions are for use by
electrical power systems with AC and DC voltage up to 600 volts.
standards, wiring rules, and the requirements of local power authorities and/or companies.
Safety regulations relevant to the location shall be followed during installation, operation, and maintenance. Improper operation
may have a risk of electric shock or damage to equipment and property.
General Safety
WARNING!
Limitations on Use
CAUTION!
Equipment Damage
This equipment is NOT intended for use with life support equipment or other
medical equipment or devices.
This product is designed for indoor/compartment installation. It must not be
exposed to any liquids or moisture of any type.
Only use components or accessories recommended or sold by Go Power! or its
authorized agents.
IMPORTANT Do not attempt to install this equipment if it appears to be damaged in any
way. See the Warranty section for instructions on returning the equipment.
Note
WARNING!
Hazard to Human Life This type of notation indicates that the hazard could be harmful to human life.
WARNING!
Shock Hazard Danger of Shock or electrocution.
WARNING!
Burn/Fire Hazard
CAUTION!
Hazard to Equipment
This type of notation indicates that the hazard may cause damage to the
equipment.
IMPORTANT
This type of notation indicates that the information provided is important to
the installation, operation, and/or maintenance of the equipment. Failure to
follow the recommendations in such a notation could result in annulment of
the equipment warranty.
2. GENERAL INFORMATION
gpelectric.com | [page 5]
Personal Safety
WARNING!
Personal Injury
Use safe lifting techniques when lifting this equipment as recommended by
the Occupational Safety and Health Association (OSHA) or other local codes.
Use standard safety equipment when working on this equipment, such as
safety glasses, ear protection, steel-toed safety boots, safety hard hats, etc.
Use standard safety practices when working with electrical equipment.
(Remove all jewelry, use insulated tools, wear cotton clothing, etc.)
Never work alone when installing or servicing this equipment. Have someone
nearby that can assist if necessary.
Do not touch the Inverter/Charger during operation. The temperature of some
parts of the inverter may exceed 60° during operation. Let it cool for at least 5
minutes after shutdown before touching it.
Ensure that children, pets, and other animals are kept away from the inverter,
solar arrays, battery bank, and utility grid components.
protection provided by the equipment may be impaired.
Equipment Safety
WARNING!
Lethal Voltage
Ensure ALL sources of power are disconnected before performing any
de-energized using a validated voltmeter (rated for a minimum 1000 VAC and
1000 VDC) to verify the de-energized condition.
Power! Technical Support personnel.
To avoid electric shock, disconnect the DC input and AC input of the inverter at
least 5 minutes before performing any installation or maintenance.
Do not tighten the AC and DC terminals or pull on the AC and DC wiring when
the inverter is running.
WARNING!
Fire Hazard
equipment. Some products contain relays with moving parts and are not
ignition-protected.
Ensure AC, DC, and ground cable sizes conform to local codes. See product
manuals for minimum size requirements.
Ensure all conductors are in good condition.
Do not operate the unit with damaged or substandard cabling.
GENERAL INFORMATION
[page 6] | gpelectric.com
CAUTION!
Equipment Damage
When connecting cables from the inverter to the battery terminals, ensure the
proper polarity is observed. Connecting the cables incorrectly can damage or
destroy the equipment and the warranty may be annulled.
Thoroughly inspect the equipment prior to energizing. Verify that no tools or
equipment have been inadvertently left behind.
Ensure clearance requirements are strictly enforced.
through, the unit.
CAUTION!
Equipment Damage
Static electricity may damage electronic components. Take appropriate steps
to prevent such damage to the inverter; otherwise, the warranty may be
annulled.
Battery Safety
WARNING!
Explosion, Electrocution, or Fire
Hazard
Ensure the cables (conductors) are properly sized.
Ensure clearance requirements around the batteries are strictly enforced.
Ensure the area around the batteries is well ventilated and clean of debris.
Always use insulated tools. Avoid dropping tools onto batteries or other
electrical parts.
Never charge a frozen battery.
Never use old or untested batteries. Check each battery’s label for age, type,
and date code to ensure all batteries are identical.
If a battery must be removed, always remove the grounded terminal from the
causing a spark.
IMPORTANT
Use the battery types recommended by Go Power!. Follow the battery
manufacturer’s recommendations for installation and maintenance.
Insulate batteries as appropriate against freezing temperatures. A discharged
battery will freeze more easily than a charged one.
If a remote or automatic generator control system is used, disable the
starting circuit and/or disconnect the generator from its starting battery while
performing maintenance to prevent accidental starting.
Wear complete eye and clothing protection when working with batteries.
Avoid touching bare skin or eyes while working near batteries.
Keep plenty of fresh water and soap nearby in case battery acid contacts skin,
clothing, or eyes.
If battery acid contacts skin or clothing, wash immediately with soap and
at least 20 minutes and get medical attention as soon as possible.
GENERAL INFORMATION
gpelectric.com | [page 7]
2.3 IC SERIES KIT PARTS
Please unpack and make sure all parts shown in the list below are included in the kit. If any parts are missing please contact
Go Power!’s customer service team at [email protected] or 1.866.247.6527.
2.3.1 PARTS CHECKLIST
2.2 DISCLAIMERS
IMPORTANT: Please follow installation and wiring instructions exactly as outlined to ensure safety. We recommend installation by an
RV technician or professional electrician to ensure adherence to relevant electrical codes. We have made every reasonable effort to
ensure the accuracy of the instructions in this manual, but Go Power! does not guarantee that the information is error free, nor do we
in this manual are for reference purposes only and are subject to change without notice. For additional information please see www.
gpelectric.com.
DISCLAIMER: Go Power! disclaims liability for any direct, indirect, or incidental damages caused by, or in case of, installation not
performed following the instructions and cautions in this manual. Go Power! will refuse requests for exchanges or returns, resulting
from the purchase and installation of items which do not comply with local codes. To avoid such concerns Go Power! recommends
installation by a professional electrician or RV technician. Examples that are shown within this manual are for illustrative purposes only.
ITEM # DESCRIPTION
01 IC Series Inverter/Charger 1
02 Battery Temperature Sensor 1
03 DC Terminal Covers (Black and Red) 2
04 Phillips screw 8
05 M8 x 1.25 Nut, Split Washer, Flat Washer (installed on DC Ter-
minals) 2
06 3/8” Ring Lug 2
07 Spanish Warning Label (not shown below) 1
1
2
6
3 54
Note
GENERAL INFORMATION
[page 8] | gpelectric.com
AC Entry/Exit Terminals - Two 1-3/8” knockouts provided to accommodate up to 1-1/4” 50 amp RV Cable. Strain relief clamps
provided to secure the AC input and output wires.
DC Ground Terminal - Use this connection to ground the exposed chassis of the inverter to the DC grounding system. This
terminal accepts CU/AL conductors from #14 to #2 AWG (2.1 to 33.6mm2).
Remote Control Port - Use this port to connect the optional remote control unit to the Inverter/Charger.
Battery Temperature Sensor Port - Use this port to connect the battery temperature sensor to the Inverter/Charger.
Mounting Flange - Use this to secure the Inverter/Charger to the mounting surface.
Negative (-) DC Terminal - Use this connection point to secure the battery bank negative (-) cable to the Inverter/Charger.
Always ensure the DC terminal cover is used to protect this terminal.
Positive (+) DC Terminal - Use this connection point to secure the battery bank positive (+) cable to the Inverter/Charger.
Always ensure the DC terminal cover is used to protect this terminal.
Intake Air Vents - These cut-outs are used as ventilation openings. Air is drawn in through the front of the Inverter/Charger
and passes through to keep the electronics cool for optimum performance.
Status LED - Green, Red Blink, Red Fast Blink, Orange Solid, Orange Blink & Orange Fast Blink Status. See page 38 for further
explanation.
Inverter/Charger LED - Inverter Mode = Solid Green
Charging Mode = Solid Green
Power ON/OFF Switch - This push button switch can be used to turn the unit on/off. Warning! Power OFF does not dis-connect
the batteries or AC power source. Therefore, the “AC output load” is still active.
4
9
1
1
9
8
7
6
5
4
3
2
7
8
2
DC Ground
Terminal
AC Entry/Exit
Terminals
Status LED
Positive (+)
DC Terminal
Intake Air
Vents (and on
right side)
Negative (-)
DC Terminal
Mounting
Flange
Power
ON/OFF Switch
Dip
Switches
Remote Control Port Battery Sensor Port
Inverter/Charger
Mode
6
5
1112 10
3
2.4 UNIT FEATURES
11
10
GENERAL INFORMATION
gpelectric.com | [page 9]
Dip Switches - Reserved for future use.
Exhaust Air Vents - These cut-outs are used as ventilation openings. Air is drawn in through the front of the Inverter/Charger
and passes through to keep the electronics cool for optimum performance.
AC Input Circuit Breaker - CB1 & CB2 - These circuit breakers protect the unit’s internal charger wiring and pass-through relay
when in AC pass-through mode. Press in to reset. The input circuit breakers are not branch-rated.
AC Access Cover - Remove this panel to access the internal wiring terminal block. This terminal block is used to hardwire all
inverter AC input and output wiring connections.
Built-In Handles - Use these handles to safely move the Inverter/Charger
17 Built-in
Handles
AC Input Circuit
Breakers
Exhaust Air Vents
(Back side) AC Access Cover
Positive (+)
DC Terminal
Intake Air
Vents (and on
right side)
Negative (-)
DC Terminal
Mounting
Flange
load” is still active.
occur.
15
14
13 16
12
13
14
15
16
17
GENERAL INFORMATION
[page 10] | gpelectric.com
2.5 UNIT DIMENSIONS
GENERAL INFORMATION
gpelectric.com | [page 11]
2.6 UNIT ACCESSORIES
The IC Series Inverter/Charger has two accessories available:
• IC Series remote (not included).
• Battery temperature sensor (included).
IC Series Remote
This remote control device can be used for monitoring the performance of the unit. It is also
used to program certain settings on the Inverter, Charger, and AC pass-through.
Battery Temperature Sensor (BTS)
This sensor monitors the temperature of the battery bank. The temperature data is used to
provide optimum battery charging even during extreme temperature changes.
2.7 REQUIRED TOOLS AND MATERIALS
Required Tools
a. 13mm or adjustable wrench
b. Screwdriver (Phillips & Flathead)
c. Wire strippers and cutters
d. Electric hand drill and drill bits
Optional Tools
e. Keyhole saw
f. Pencil or marker
g. Pliers
h. Caulking gun
i. Sealant
j. Digital multimeter
k. Torque driver
l. Butt splice crimping tool
Materials
a. Conduit
b. Strain-reliefs
c. Electrical tape (Black, Red, Green, Blue, Brown, White)
d. Zip-ties
e. Mounting hardware
GENERAL INFORMATION
[page 12] | gpelectric.com
TYPICAL RV INSTALLATION
3.1 TYPICAL SYSTEM OVERVIEW
The following diagrams on pages 12-15 show how the IC Series is typically installed in a mobile RV application. The diagrams show
where the Inverter/Charger is installed and how the mobile power system can be integrated with a Go Power! RV Solar Kit (sold
separately by Go Power; please contact us directly.)
3. INSTALLATION
gpelectric.com | [page 13]

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