Goodyear 27517152G User manual

Instruction Manual
REV 06/06/18
WARNING: Read carefully and understand all INSTRUCTIONS before operating. Failure
to follow the safety rules and other basic safety precautions may result in serious personal
injury.
Save these instructions in a safe place and on hand so that they can be read when required.
Keep these instructions to assist in future servicing.
Spring Driven Air Hose Reel
27517152G
27537203G
27527153G

GENERAL SAFETY REGULATIONS
WARNING: The warnings, cautions, and instructions
discussed in this instruction manual cannot cover all
possible conditions or situations that could occur. It
must be understood by the operator that common
sense and caution are factors that cannot be built into
this product, but must be supplied by the operator.
1. Keep the work area clean and dry. Damp or wet work areas can result in
injury.
2. Keep children away from work area. Do not allow children to handle this
product.
3. Use the right tool for the job. Do not attempt to force small equipment to do
the work of larger industrial equipment. There are certain applications for
which this equipment was designed. It will do the job better and more safely
at the capacity for which it was intended. Do not modify this equipment, and
do not use this equipment for a purpose for which it Was not intended.
4. Check for damaged parts. Before using this product, carefully check that it
will operate properly and perform its intended function. Check for damaged
parts and any other conditions that may affect the operation of this product.
Replace damaged or worn parts immediately.
5. Do not overreach. Keep proper footing and balance at all times to prevent
tripping, falling, back injury, etc.
6. DO NOT use the equipment when tired or under the influence of drugs,
alcohol, or medication. A moment of inattention while operating this
equipment may result in serious personal injury

TECHNICAL DETAILS
SAFETY PRECAUTIONS
1. Use proper eye protection when assembling and using the hose reel.
2. Keep children away from the work area.
3. Personal injury and/or equipment damage may result if proper safety precautions are not
observed.
4. Ensure that reel is properly installed before connecting input and output hoses.
5. Bleed fluid/gas pressure from system before servicing reel.
6. Before connecting reel to supply line ensure that pressure does not exceed maximum
working pressure rating of reel.
Item No.
27517152G
27527153G
27537203G
-40~80°C (-40~176°F)
-40~80°C (-40~176°F)
-40~80°C (-40~176°F)
Hybrid Polymer
Hybrid Polymer
Hybrid Polymer
1/4"/6.3mm
3/8"/9.5mm
3/8"/9.5mm
Hose Working
Temperature
Max Pressure Hose Capacity
Material I.D. Length
15m/50ft
15m/50ft
20m/65ft
300PSI (20Bar)
300PSI (20Bar)
300PSI (20Bar)
E1
TECHNICAL
DETAILS
SAFETY
PRECAUTIONS
INSTALLATIONOPERATIONMAINTENANCE
LIMITED
WARRANTY
EXPLODED AND
PARTS LIST
TROUBLE
SHOOTING
163 [6.4"]
Ø15.5 [0.61"]
Ø8.5 [0.33"]
8.5 [0.33"]
68 [2.7"]
155 [6.1"]
383 [15.1"]
Ø309 [12.2"]
233 [9.2"]
27517152G
445 [17.5"] 191 [7.5"]
261 [10.3"]
Ø367 [14.5"]
185 [7.3"]
83 [3.3"]
Ø15.5
[0.6"]
Ø8.5
[0.3"]
27527153G
490 [19.3"] 199 [7.8"]
Ø411 [16.2"]
Ø8.5
[0.3"]
Ø8.5
[0.3"]
Ø15.5
[0.6"]
185 [7.3"]
83 [3.3"]
261 [10.3"]
27537203G

7. Remember, even low pressure is very dangerous and can cause personal injury or death.
8. If a leak occurs in the hose or reel, remove system pressure immediately.
9. Ensure that reel, hose, and equipment being service are properly grounded.
10. If reel ceases to unwind or rewind, remove system pressure immediately.
11. Do not pull or jerk on hose.
WARNING: Exposure of skin directly to pressurized air, or fluids could result in severe
bodily injury.
INSTALLATION
1. Prior to mounting the hose reel, ensure that the supply line pressure dose not exceed the
maximum working pressure of the hose reel.
2. Unpack and inspect reel for damage. Turn by hand to check for smooth operation. Check for
completeness.
3. For overhead ceiling mounting: Install reel at most 10 ft/ 3m above the floor.
4. You will need to purchase appropriate hardware for mounting your new reel.
1) The reel base has three 8.5mm drilled holes for mounting on a suitable flat surface.
2) Using the three holes in the base, mount the reel in the desired location. Be sure to use
appropriate hardware and tighten securely.
5. Apply teflon tape or pipe sealant to supply line threads, attach to reel inlet and tighten. The
other end of incoming line can now be connected to desired supply source.
6. Apply Teflon tape or pipe sealant to outlet fitting on reel hose, then attach to desired tool, or
nozzle. Check connection for leakage, also check hose reel for correct operation. See:
Operation section.
7. If hose stopper adjustment is required, pull hose form reel and allow to latch at desired
length. Loosen stopper bolts, and slide stopper to a position close to the hose guide. Tighten
stopper bolts, and unlatch the reel.
8. Double adjustment function, see below the picture. Adjust the latch spring to left position,
could lock the hose at any desired length. Adjust the latch spring to opposite position, have
non-lock function, then hose can be freely moved.
E2
TECHNICAL
DETAILS
SAFETY
PRECAUTIONS
INSTALLATIONOPERATIONMAINTENANCE
LIMITED
WARRANTY
EXPLODED AND
PARTS LIST
TROUBLE
SHOOTING
Wall Ceiling

OPERATION
1. Check reel for correct operation by slowly pulling out hose. A "clicking" noise will be heard
every half revolution of the drum.
2. To latch the reel, pull out the hose and allow it to retract after hearing the first second or third
"click".
3. To unlatch, slowly pull out the hose until the "clicking" noise stops, then let hose retract until
the hose stopper rests against the hose guide.
4. If necessary, adjust spring tension on reel by adding or removing wraps of hose from spool,
one wraps at a time, until desired tension is obtained. Add wraps to increase tension.
Remove wraps to decrease tension.
WARNING: Do not open the cover (#10) at will. It is very dangerous and can cause
personal injury or death. See below picture.
MAINTENANCE
1. Make sure the hose is in proper working order.
2. Clean the hose with a cloth dipped in warm water to remove dirt or deposits and ensure
correct rewinding.
3. Do not use detergents or solvents which could prove incompatible with cable-winder
materials.
4. Dismantling of the unit by unskilled personal could prove hazardous; the risk involved mainly
concern the preloaded springs.
LIMITED WARRANTY
1. The manufacturer warrantees this hose reel against defects in material and craftsmanship,
for a period of 24 months from date of purchase, but not including hose and O-ring parts.
2. Manufacturer’s liability is limited to replacement or repair of defective material within the
warranty period, when returned freight prepaid to the distributor or their designated service
depot.
3. The warranty does not cover damage caused by accident, misuse or faulty installation.
4. The reel must be installed and maintained in compliance with the instructions.
WARNING: Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those dust
masks that are specially designed to filter out microscopic particles.
E3
TECHNICAL
DETAILS
SAFETY
PRECAUTIONS
INSTALLATIONOPERATIONMAINTENANCE
LIMITED
WARRANTY
EXPLODED AND
PARTS LIST
TROUBLE
SHOOTING
Don’t open!
ST4.2x19

E4
TECHNICAL
DETAILS
SAFETY
PRECAUTIONS
INSTALLATIONOPERATIONMAINTENANCE
LIMITED
WARRANTY
EXPLODED AND
PARTS LIST
TROUBLE
SHOOTING
TROUBLE SHOOTING
Problem(s)
Fluid path (plumbing
and/or Swivel) is leaking
or damaged
Hose witll not fully
retract
Hose will not retract
at all
Reel will not latch
Fluid leaks from swivel
Swivel assembly in not
moving freely or locking
up
Possible Cause
a) Maximum pressue rating
for reel has been exceeded
b) Application is not compatible
with plumbing and/or swivel
seal materials.
a) Outlet nozzle, gun or tool is
too heavy.
b) Spring is fatigued.
c) Field installed hose is too long.
Spring has lost all tension or
has possibly broken
a) Incorrect operation
b) Dog spring or locking cam is
broken or worn
a) Swivel seals are damaged
or worn
b) Inlet hose is not flexible
Inlet hose is not flexible causing
side force on swivel
Corrective Action
a) Replace or repair damaged
components. Consult factory.
Check maximum pressure
rating of reel.
b) Contact factory to determine
chemical compatibility or
environmental issues(i.e.
temperature rating).
a) Add spring tension. See
"Spring Tension Adjustment".
b) Add spring tension. See
"Spring Tension Adjustment".
Replace Spring Canister if
required.
c) Call local distributor for correct
specified hose length.
Reinstall Spring Tension
a) To latch the reel, pull out the
hose and allow it to retract
after hearing the first second
or third "click".
b) Replace dog spring or locking
cam.
Replace swivel seals. See
"Swivel Seal Replacement".
Caution: Be sure leak is not at
Hose Fitting!
Properly tighten inlet hose. Hand
tighten fitting, plus 1/2 turn with
wrench.

E5
TECHNICAL
DETAILS
SAFETY
PRECAUTIONS
INSTALLATIONOPERATIONMAINTENANCE
LIMITED
WARRANTY
EXPLODED AND
PARTS LIST
TROUBLE
SHOOTING
EXPLODED AND PARTS LIST FOR 27517152G
29 19 28 5
6
13 72
9
10
15
4
12
23
22
17
8 16 11 14
32 35
33
24
21
30
36
34
1
2018 31
3
26
27 25
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Description
Left Cover
O-ring
Small Left Cover
O-ring
Connector
O-ring
Screw
Bracket
Retainer Base
Retainer
Main Spring
Swivel Body
Swivel Spool
Small Right Cover
O-ring
Right Cover
Hose Assembly
Screw
Q’ty
1
1
1
2
1
1
6
1
1
1
1
1
1
1
4
1
1
5
Part No.
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Description
Screw
Lead-in Hose Assembly
Screw
Drum
Clamp
Pin
Screw
Ratchet Spring
Screw
Ratchet Paw
Ratchet Base
Bushing
Screw
Roller
Stopper Assembly
Protector Cap
Screw
Screw
Q’ty
14
1
4
1
2
2
2
1
1
1
1
1
3
2
1
2
4
3

Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Description
Bushing
Swivel Body
Swivel Spool
O-ring
O-ring
O-ring
Small Left Cover
Left Cover
Right Cover
Small Right Cover
Main Spring
O-ring
Axle
Retainer
Retainer Base
Clamp
Lead-in Hose Assembly
Screw
Bracket
Q’ty
1
1
1
1
2
1
1
1
1
1
1
4
1
1
1
2
1
4
1
Part No.
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Description
Screw
Screw
Connector
Screw
Pin
Ratchet Spring
Screw
Ratchet Paw
Ratchet Base
Screw
Drum
Screw
Roller
Stopper Assembly
Hose Assembly
Protector Cap
Screw
Screw
Q’ty
3
3
1
6
2
1
1
1
1
7
1
14
2
1
1
2
3
4
EXPLODED AND PARTS LIST FOR 27527153G
E6
TECHNICAL
DETAILS
SAFETY
PRECAUTIONS
INSTALLATIONOPERATIONMAINTENANCE
LIMITED
WARRANTY
EXPLODED AND
PARTS LIST
TROUBLE
SHOOTING
26
11
21
1034
932
13 33
22
302141
35
3
27
7
20
37
17
8
19
16
5
12
6
23
4
18
25
29
31
28
15
24
36

E7
TECHNICAL
DETAILS
SAFETY
PRECAUTIONS
INSTALLATIONOPERATIONMAINTENANCE
LIMITED
WARRANTY
EXPLODED AND
PARTS LIST
TROUBLE
SHOOTING
EXPLODED AND PARTS LIST FOR 27537203G
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Description
Left Cover
O-ring
Connector
Retainer Base
Small Left Cover
Screw
O-ring
Bracket
Swivel Body
Main Spring
Swivel Spool
Axle
Retainer
O-ring
Bushing
Small Right Cover
Screw
Right Cover
Q’ty
1
1
1
1
1
20
2
1
1
1
1
1
1
4
1
1
6
1
Part No.
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Description
Drum
Hose Assembly
O-ring
Screw
Clamp
Protector Cap
Lead-in Hose Assembly
Pin
Screw
Screw
Ratchet Spring
Ratchet Paw
Screw
Ratchet Base
Stoper Assembly
Roller
Screw
Screw
Q’ty
1
1
1
4
2
2
1
2
6
3
1
1
2
1
1
2
3
3
35
1
3 2
29
15
21 14 11 4
13 9
19
20
12 826 18
17
10 16
3433
24 25
7
2322
27
5
36
28
6
31 32 30