Goodyear W8081522G User manual

Instruction Manual
REV 12/19/18
Welding Hose Reel
WARNING:
Read carefully and understand all INSTRUCTIONS before operating. Failure to follow the safety
rules and other basic safety precautions may result in serious personal injury.
Save these instructions in a safe place and on hand so that they can be read when required.
Keep these instructions to assist in future servicing.

GENERAL SAFETY REGULATIONS
WARNING: The warnings, cautions, and instructions
discussed in this instruction manual cannot cover all
possible conditions or situations that could occur. It
must be understood by the operator that common
sense and caution are factors that cannot be built into
this product, but must be supplied by the operator.
1. Keep the work area clean and dry. Damp or wet work areas can result in
injury.
2. Keep children away from work area. Do not allow children to handle this
product.
3. Use the right tool for the job. Do not attempt to force small equipment to do
the work of larger industrial equipment. There are certain applications for
which this equipment was designed. It will do the job better and more safely
at the capacity for which it was intended. Do not modify this equipment, and
do not use this equipment for a purpose for which it Was not intended.
4. Check for damaged parts. Before using this product, carefully check that it
will operate properly and perform its intended function. Check for damaged
parts and any other conditions that may affect the operation of this product.
Replace damaged or worn parts immediately.
5. Do not overreach. Keep proper footing and balance at all times to prevent
tripping, falling, back injury, etc.
6. DO NOT use the equipment when tired or under the influence of drugs,
alcohol, or medication. A moment of inattention while operating this
equipment may result in serious personal injury

TECHNICAL DETAILS
Oxygen-Acetylene Reel
Read carefully before attempting to assemble, install, operate or Maintain the product
described. Failure to comply with the instructions could result in personal injury and / or
property damage.
Specifications
Oxy-Acetylene Reels are spring driven, auto-rewind reels.
Each Reel is supplied standard with a Locking ratchet to hold the desired length of hose.
SAFETY PRECAUTIONS
1. Connect Oxygen input hose and Acetylene input hose correctly. Make sure incoming line
pressure does not exceed rated operating pressure.
2. Locate hose reel in well ventilated areas.
3. After installation of hose reels, run pressure test to make sure no leakage in each connec-
tion. Check leakage periodically.
4. Repair or replace equipment and hoses immediately any gas leak is detected. Leaking
Oxygen or Acetylene can cause serious fire and personal injury.
5. Installation of the anti-backfire equipment is recommended to reduce risk of backfire.
6. When installing and replacing O-ring seal, lubricate only with silicon grease. Do not allow to
put any other grease or oil into the connecting equipment, part and hose. These materials
ignite easily and burn in the presence of Oxygen.
7. If hose reel was purchased without hose, please choose or purchase suitable Oxygen,
Acetylene hoses.
8. Don’t direct gas flame at hose or hose reel.
9. Don’t work with damaged or faulty equipment or hoses.
INSTALLATION OF REEL
1. For overhead ceiling mounting: Install reels at most 10 feet above the floor.
2. If the reel you have purchased does not have hose included, you will need to purchase and
attach. Refer to Specifications on box to determine appropriate hose size and length.
3. You will need to purchase appropriate hardware for mounting your new reel.
Item No.
W8081522G -20~80°C (-4~176°F) Rubber 1/4"/6mm
Hose Max. Working
Temperature
Max Pressure Hose Capacity
Material I.D. Length
15m/50ft
300Psi (20Bar)
W8082022G -20~80°C (-4~176°F) Rubber 1/4"/6mm 20m/65ft
300Psi (20Bar)
E1
TECHNICAL
DETAILS
SAFETY
PRECAUTIONS
INSTALLATIONOPERATION
LIMITED
WARRANTY
EXPLODED AND
PARTS LIST
TROUBLE
SHOOTING
Ø249 [9.8"]
524 [21"]
559 [22"]
180 [7"]
100 [4"]
155 [6"]
241 [9.5"]
152 [6"]
Ø12.5 [0.5"]

1) The reel base has four 1/2” (or 12.7mm) drilled holes for mounting on a suitable flat
surface. Figure 2 is a template showing the correct location of the 4 mounting holes in the
base.
2) The reel is supplied with a hose guide roller bracket. The bracket position may be
changed depending on the reel mounting position. Figure 2 shows “ Typical Mounting
Positions”. If bracket position needs to be changed, do the following:
(1) Pull out some hose and let reel latch.
(2) Remove the bolts that attach the guide roller bracket to the support post.
(3) Rotate guide roller bracket to correct position, replace bolts and tighten.
3) Using the four holes in the base, mount the reel in the desired location. Be sure to use
appropriate hardware and tighten securely.
4) Apply Teflon tape or pipe sealant to supply line threads, attach to reel inlet and tighten.
The other end of incoming line can now be connected to desired supply source.
5) If hose has been supplied with reel: Apply Teflon tape or pipe sealant to outlet fitting on
reel hose, then attach to desired tool, or nozzle. Check connection for leakage, also check
hose reel for correct operation. (Details see Operation section.)
6) If hose stopper adjustment is required, pull hose from reel and allow to latch at desired
length. Loosen stopper bolts and slide stopper to a position close to the hose guide.
Tighten stopper bolts, and unlatch the reel.
INSTALLATION of Hose
1. Securely stabilize the reel.
2. Facing the swivel fitting side of reel: Turn the drum clockwise, by hand, until the rewind
spring is tight, and drum has latched. As an extra precaution while installing new hose,
secure drum in the latched position.
3. Insert end of the hose through guide roller bracket, and feed through the opening in the drum
flange.
4. Use Teflon tape or pipe sealant on hose fitting threads, screw fitting into swivel and tighten.
Note: To avoid damage to the swivel, use a wrench to support the swivel fitting while
tightening the hose.
5. Attach hose stopper on the other end of hose, near the outlet fitting.
6. Carefully release drum latch, and slowly allow hose to wind onto the reel.
Note: Final spring tension adjustment is accomplished by adding wraps of hose around the
drum (to increase tension) or taking off wraps of hose (to decrease tension). Refer to:
Adjustment of Spring Tension.
E2
TECHNICAL
DETAILS
SAFETY
PRECAUTIONS
INSTALLATIONOPERATION
LIMITED
WARRANTY
EXPLODED AND
PARTS LIST
TROUBLE
SHOOTING
Wall Floor Ceiling
Figure 2.

OPERATION
1. Check reel for correct operation by slowly pulling out the hose. A “clicking” noise will be
heard every half revolution of the drum.
2. To latch the reel, pull out the hose and allow it to retract after hearing the first second or third
“ click”.
3. To unlatch, slowly pull out the hose until the “clicking” noise stops, then let the hose retract
until the hose stop rests against the hose guide.
Note: To avoid damage to the reel, always hold on to the hose while it is rewinding.
4. Periodically check the hose condition for wear or damage, and check the swivel fitting for
leakage. Replace any worn, damaged, or leaking parts.
Adjustment of Spring Tension
1. Pull out approximately 6ft or 2m of hose and allow the drum to latch.
2. Remove hose stopper from hose, and feed hose back through guide.
3. Wrap the pulled hose one time around the drum to increase tension or un-wrap hose one
time from drum to decrease tension.
4. Re-insert hose through guide, and install stopper onto hose end.
5. Unlatch the Drum and check tension. Pull hose from reel, and adjust stopper position if
necessary.
Replacement of Swivel Seal
1. Turn off and disconnect supply line from swivel inlet.
2. Remove swivel assembly from reel axle.
3. Remove clip from swivel, and take apart. Note: You may want to remove swivel from reel
hose end, but this is not necessary unless a new swivel is being installed.
4. Replace the seals and reassemble swivel.
5. Use Teflon type or thread sealant on swivel thread fitting, reconnect the swivel thread fitting
with axle.
6. Re-connect inlet supply line.
7. Run pressure test and check whether leak or not at each connection.
Replacement of Hose
1. Turn off supply to reel.
2. Pull out all the old hose and lock the reel in this position.
Cation: Make sure reel drum is securely locked and cannot rotate back.
3. Remove two hose clamps from hose.
4. Carefully disconnect hose from swivel joint on side of reel, or male fitting in axle center and
remove old hose.
5. Feed new hose through guide and opening in drum, and connect to swivel. Re-install two
hose clamps, on inside and outside of drum flange. Install stopper on other end of hose in
the same position as before.
6. Carefully release the drum latch, and slowly allow the hose to wind onto the reel.
Note: Final spring adjustment is accomplished by adding or removing wraps of hose around
the drum. (Details see spring tension adjustment).
Spring Canister Warning
If the rewind spring fails for any reason: For safety reasons, the manufacturer strongly
recommends the replacement of the spring canister be carried out by a professional mechanic.
E3
TECHNICAL
DETAILS
SAFETY
PRECAUTIONS
INSTALLATIONOPERATION
LIMITED
WARRANTY
EXPLODED AND
PARTS LIST
TROUBLE
SHOOTING

E4
TECHNICAL
DETAILS
SAFETY
PRECAUTIONS
INSTALLATIONOPERATION
LIMITED
WARRANTY
EXPLODED AND
PARTS LIST
TROUBLE
SHOOTING
Problem(s)
Fluid path (plumbing
and/or Swivel) is leaking
or damaged
Hose witll not fully
retract
Hose will not retract
at all
Reel will not latch
Fluid leaks from swivel
Swivel assembly in not
moving freely or locking
up
Possible Cause
a) Maximum pressue rating
for reel has been exceeded
b) Application is not compatible
with plumbing and/or swivel
seal materials.
a) Outlet nozzle, gun or tool is
too heavy.
b) Spring is fatigued.
c) Field installed hose is too long.
Spring has lost all tension or
has possibly broken
a) Incorrect operation
b) Dog spring or locking cam is
broken or worn
a) Swivel seals are damaged
or worn
b) Inlet hose is not flexible
Inlet hose is not flexible causing
side force on swivel
Corrective Action
a) Replace or repair damaged
components. Consult factory.
Check maximum pressure
rating of reel.
b) Contact factory to determine
chemical compatibility or
environmental issues(i.e.
temperature rating).
a) Add spring tension. See
"Spring Tension Adjustment".
b) Add spring tension. See
"Spring Tension Adjustment".
Replace Spring Canister if
required.
c) Call local distributor for correct
specified hose length.
Reinstall Spring Tension
a) To latch the reel, pull out the
hose and allow it to retract
after hearing the first second
or third "click".
b) Replace dog spring or locking
cam.
Replace swivel seals. See
"Swivel Seal Replacement".
Caution: Be sure leak is not at
Hose Fitting!
Properly tighten inlet hose. Hand
tighten fitting, plus 1/2 turn with
wrench.
LIMITED WARRANTY
1. The manufacturer warrantees this hose reel against defects in material and craftsmanship,
for a period of 12 months from date of purchase.
2. Hose, if supplied with reel, O-rings, plastic rollers and rubber stopper are deemed to be
normal wear items; not warranted.
3. Manufacturer’s liability is limited to replacement or repair of defective material within the
warranty period, when returned freight prepaid to the distributor or their designated service
depot.
4. The warranty does not cover damage caused by accident, misuse or faulty installation. 5.
The reel must be installed and maintained in compliance with the instructions.
TROUBLE SHOOTING

Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Description
Base
Support Plate
Guide Sub-plate
Roller Axle
Roller
Roller Axle
Roller
Nut
Screw
Shaft
Washer
Bolt
Washer
Nut
Retainer
Nut
Washer
Nut
Bolt
Washer
Q’ty
1
1
1
2
2
2
2
4
4
1
1
4
4
4
1
1
1
1
1
2
Part No.
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
Description
Locking Arm
Spring Dog
Retainer
Screw
Locking Ring
Assembly Hub Bearing
Drum
Drum
Bolt
Nut
Spring Drum
Spring Core
Spring
Spring Drum
Bolt
Nut
Nut
Washer
Retainer
Swivel Spool
Q’ty
1
1
1
1
1
1
1
1
3
3
1
1
1
1
4
8
4
1
1
1
Part No.
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
Description
O-Ring
Fitting (LH)
Swivel Body
Retainer
Fitting (RH)
Hose Protection Spring
Hose
Bumper Block
Screw
Nut
Clamp
Screw
Nut
Protection Cover
Protection Cover
Label
Label
Label
Label
Q’ty
4
2
1
1
2
1
1
2
2
2
2
2
2
1
1
1
1
1
1
EXPLODED AND PARTS LIST
E5
TECHNICAL
DETAILS
SAFETY
PRECAUTIONS
INSTALLATIONOPERATION
LIMITED
WARRANTY
EXPLODED AND
PARTS LIST
TROUBLE
SHOOTING

Goodyear (and winged foot design) and Blimp are trademarks of The Goodyear Tire &
Rubber Company used under license by Intradin (Shanghai) Machinery Co., Ltd. China.
Copyright 2019 The Goodyear Tire & Rubber Company.
Size: 145x210mm REV 12/19/18 3.02.02.799157克铜版纸