Goodyear L820153G User manual

Instruction Manual
REV 01/18/17
WARNING: Read carefully and understand all INSTRUCTIONS before operating. Failure
to follow the safety rules and other basic safety precautions may result in serious personal
injury.
Save these instructions in a safe place and on hand so that they can be read when required.
Keep these instructions to assist in future servicing.
Steel Spring Driven Reel
L820153G / L820154G M820154G / H820154G

GENERAL SAFETY REGULATIONS
WARNING: The warnings, cautions, and instructions
discussed in this instruction manual cannot cover all
possible conditions or situations that could occur. It
must be understood by the operator that common
sense and caution are factors that cannot be built into
this product, but must be supplied by the operator.
1. Keep the work area clean and dry. Damp or wet work areas can result in
injury.
2. Keep children away from work area. Do not allow children to handle this
product.
3. Use the right tool for the job. Do not attempt to force small equipment to do
the work of larger industrial equipment. There are certain applications for
which this equipment was designed. It will do the job better and more safely
at the capacity for which it was intended. Do not modify this equipment, and
do not use this equipment for a purpose for which it Was not intended.
4. Check for damaged parts. Before using this product, carefully check that it
will operate properly and perform its intended function. Check for damaged
parts and any other conditions that may affect the operation of this product.
Replace damaged or worn parts immediately.
5. Do not overreach. Keep proper footing and balance at all times to prevent
tripping, falling, back injury, etc.
6. DO NOT use the equipment when tired or under the influence of drugs,
alcohol, or medication. A moment of inattention while operating this
equipment may result in serious personal injury

TECHNICAL DETAILS
Spring driven drum: for automatic rewind. Locking ratchet: to maintain the desired length of
hose in use.
Read the following precautions and instructions before you begin assembly or using. Failure to
comply with these instructions could result in personal injury or property damage. Keep these
instructions in a convenient location for future reference.
SAFETY PRECAUTIONS
1. Make sure incoming line pressure does not exceed the rated operating pressure for your
model hose reel.
2. Use proper eye protection when assembling and using the hose reel.
3. Assemble the hose reel on a clean workbench.
4. Use soap and water when checking for leaks.
5. Keep children away from the work area.
WARNING: Exposure of skin directly to pressurized air, or fluid could result in severe
bodily injury.
INSTALLATION of Reel
1) For overhead ceiling mounting: Install reel at least 10 feet above the floor.
2) If the reel you have purchased does not have hose included, you will need to purchase and
attach. Refer to Specifications on box, to determine appropriate hose size and length.
3) You will need to purchase appropriate hardware for mounting your new reel.
1. The reel base has four 12.7mm (1/2”) drilled holes for mounting on a suitable flat surface.
Figure 2 is a template showing the correct location of the 4 mounting holes in the base.
2. The reel is supplied with a hose guide roller bracket. The bracket position may be
changed depending on the reel mounting position. Figure 2 shows “Typical Mounting
positions”. If bracket position needs to be changed, do the following:
Item No.
L820153G
L820154G
M820154G
H820152G
-20~100°C (-4~210°F)
-20~100°C (-4~210°F)
-20~100°C (-4~210°F)
-20~100°C (-4~210°F)
SBR Rubber
SBR Rubber
S.A.E.1001R1 Wire Braid
S.A.E.1001R2 Wire Braid
3/8"/9.5mm
1/2"/12.5mm
1/2"/12.5mm
1/4" / 6.35mm
Hose Working
Temperature
Max Pressure Hose Capacity
Material I.D. Length
15m/50ft
15m/50ft
15m/50ft
15m/50ft
300Psi (20Bar)
300Psi (20Bar)
2320Psi (160Bar)
5800Psi (400Bar)
E1
TECHNICAL
DETAILS
SAFETY
PRECAUTIONS
OPERATION
LIMITED
WARRANTY
EXPLODED AND
PARTS LIST INSTALLATION
19.5"
10.4"
19.3"
8.8"
5.6"
9.1"
6.9"
7"
6.7"
7.9"
6"

(1) Pull out some hose and let reel latch.
(2) Remove the bolts that attach the guide roller bracket to the support post.
(3) Rotate guide roller bracket to correct position, replace bolts, and tighten.
3. Using the four holes in the base, mount the reel in the desired location. Be sure to use
appropriate hardware and tighten securely.
4. Apply Teflon tape or pipe sealant to supply line threads, attach to reel inlet and tighten. The
other end of incoming line can now be connected to desired supply source.
5. If hose has been supplied with reel: Apply Teflon tape or pipe sealant to outlet fitting on reel
hose, then attach to desired tool, or nozzle. Check connection for leakage, also check hose
reel for correct operation. See: Operation section.
6. If hose stopper adjustment is required, pull hose from reel and allow to latch at desired
length. Loosen stopper bolts, and slide stopper to a position close to the hose guide. Tighten
stopper bolts, and unlatch the reel.
INSTALLATION of Hose
1. Securely stabilize the reel.
2. Facing the swivel fitting side of reel: Turn the drum clockwise, by hand, until the rewind
spring is tight, and drum has latched. As an extra precaution while installing new hose,
secure drum in the latched position.
3. Insert end of the hose through guide roller bracket, and feed through the opening in the
center of the drum hub.
4. Screw fitting into swivel and tighten. Note: To avoid damage to the swivel, use a wrench to
support the swivel fitting while tightening the hose.
5. Attach hose stopper on the other end of hose, near the outlet fitting.
6. Carefully release drum latch, and slowly allow hose to wind onto the reel.
Note: Final spring tension adjustment is accomplished by adding wraps of hose around the
drum (to increase tension) or taking off wraps of hose (to decrease tension). Refer to:
Adjustment of Spring Tension.
OPERATION
1. Check reel for correct operation by slowly pulling out the hose. A “clicking” noise will be
heard every half revolution of the drum.
2. To latch the reel, pull out the hose and allow it to retract after hearing the first second or third
“ click”.
3. To unlatch, slowly pull out the hose until the “clicking” noise stops, and then let the hose
retract until the hose stop rests against the hose guide.
Note: To avoid damage to the reel, always hold on to the hose while it is rewinding.
4. Periodically check the hose condition for wear or damage, and check the swivel
fitting for leakage. Replace any worn, damaged, or leaking parts.
E2
TECHNICAL
DETAILS
SAFETY
PRECAUTIONS
OPERATION
LIMITED
WARRANTY
EXPLODED AND
PARTS LIST INSTALLATION
Wall Floor Ceiling
Figure 2

ADJUSTMENT OF SPRING TENSION
1. Pull out approximately 6ft or 2m of hose and allow the drum to latch.
2. Remove hose stopper from hose, and feed hose back through guide.
3. Wrap the pulled hose one time around the drum to increase tension or un-wrap hose one
time from drum to decrease tension.
4. Re-insert hose through guide, and install stopper onto hose end.
5. Unlatch the drum and check tension. Pull hose from reel, and adjust stopper position if
necessary.
REPLACEMENT OF SWIVEL SEAL
Note: There are two types of swivel arrangements.
1. Turn off and disconnect supply line from swivel inlet.
2. Remove swivel assembly from reel axel.
3. Hold fitting body in a vice. Remove brass tube from body, and remove swivel nut from tube.
4. Replace the seals and reassemble swivel. Apply pipe sealant to brass tube threads,
thread into fitting body and tighten.
5. Re-connect swivel to reel axel, and tighten.
Note: Apply sealant to swivel nut before threading into axel.
6. Re-connect inlet supply line.
REPLACEMENT OF HOSE
1. Turn off supply to reel.
2. Pull out all of the old the hose and lock the reel in this position. Caution: Make sure reel
drum is securely locked and cannot rotate back.
3. Carefully disconnect hose from male fitting in axel center, and remove old hose.
4. Feed new hose through guide and opening in drum, and connect to male fitting.
5. Install stopper on other end of hose in the same position as before.
6. Carefully release the drum latch, and slowly allow the hose to wind onto the Reel.
Note: Final spring adjustment is accomplished by adding or removing wraps of hose around
the drum. (Details see spring tension adjustment).
SPRING CANISTER WARNING
If the rewind spring fails for any reason: For safety reasons, the manufacturer strongly
recommends the replacement of the spring canister be carried out by a professional mechanic.
LIMITED WARRANTY
1. The manufacturer warrantees this hose reel against defects in material and craftsmanship,
for a period of 12 months from date of purchase.
2. Hose, if supplied with reel, O-rings, plastic rollers and rubber stopper are deemed to be
normal wear items; not warranted.
3. Manufacturer’s liability is limited to replacement or repair of defective material within the
warranty period, when returned freight prepaid to the distributor or their designated service
depot.
4. The warranty does not cover damage caused by accident, misuse or faulty installation.
5. The reel must be installed and maintained in compliance with the instructions.
E3
TECHNICAL
DETAILS
SAFETY
PRECAUTIONS
OPERATION
LIMITED
WARRANTY
EXPLODED AND
PARTS LIST INSTALLATION

EXPLODED AND PARTS LIST
E4
TECHNICAL
DETAILS
SAFETY
PRECAUTIONS
OPERATION
LIMITED
WARRANTY
EXPLODED AND
PARTS LIST INSTALLATION

Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Description
Support Bracket Arm
Support Bracket
Assembly Hub Bearing
Drum for Spring
Spring
Axle
Drum
Drum
Assembly Hub Bearing
Locking Ring
Guide Sub-Plate
Guide Sub-Plate
Base
Bolt(M6*16/M6*12)
Washer
Nut
Bolt
Retaining Ring
Fitting
Hose
Rubber Bumper Block
Axle
Q’ty
2
2
1
1
1
1
1
1
1
1
1
1
1
8
8
8
8
1
1
1
2
1
Part No.
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
48
49
50
51
52
Description
Support Block
Spring , Dog
Cam , Locking
Retaining Ring
Bolt
Nut
Washer
Bolt
Nut
Bolt
Nut
Roller
Axle for Roller
Roller
Axle for Roller
Bolt
Nut
Retainer
Swivel Body
O-ring
Swivel Spool
Washer
Q’ty
1
1
1
1
4
4
4
4
4
4
4
2
2
2
2
2
2
1
1
2
1
1
E5
TECHNICAL
DETAILS
SAFETY
PRECAUTIONS
OPERATION
LIMITED
WARRANTY
EXPLODED AND
PARTS LIST INSTALLATION

Goodyear (and winged foot design) and Blimp are trademarks of The Goodyear Tire &
Rubber Company used under license by Intradin (Shanghai) Machinery Co., Ltd. China.
Copyright 2016 The Goodyear Tire & Rubber Company.
Size: 145x210mm REV 01/18/17 3.02.02.747157克铜版纸