Graco LineLazer V 200HS Standard Series Instruction Manual

Fo r th e a pp lica t i on of li n e s t ri p i ng ma t erials.
Fo r p r of essi on al u se on ly.
Fo r outdoo r u se on ly.
Not fo r u se i n ex p l o sive a t m o s ph eres o r h a z ar dou s l o ca t i on s.
M a xim u m Ope r at i ng P r e ss u r e: 3300 p si ( 22.8 M Pa, 228 ba r)
I m po r t a nt Sa f e t y I n s t r u c t i on s
R ead a ll w a r n i ng s and i n s t r u c t i on s i n th is m anua l and i n r e l ated m anua ls .
Be fa mili a r wi th the c ont r o ls and the p r ope r u s age of the equ i p m ent.
Sa
v e the s e i n s t r u c t i on s .
R ela t e d M a nu als :
3A3390 Pa r t s
311254 Gun
309277 Pu
m p
3A3428 Auto
- La y out App lic at i on s M ethod s
O pe r at i on
L i n e L a z e r
™
V 200 H S A irless L i n e S t ri p ers
S t a nd a r d Series a nd H i gh Pr odu c t i on (H P ) Series
3 A3426A
EN
ti28012a
Us e on ly genu i ne G r a c o r ep l a c e m ent pa r t s .
T he u s e of non - G r a c o r ep l a c e m ent pa r t s m a y v o i d w a rr ant y .

2 3 A3426A Ope r at i on
T a b le of Cont e nt s
W a r n i ng s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
I m po r tant La s e r Info rm at i on fo r U n i t s wi th La s e r
Opt i on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Batte ry Dis po s a l . . . . . . . . . . . . . . . . . . . . . . . . . 8
T i p Selec t i on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Co m pon e nt I d e nt i f ica t i on (LL V 200 H S ) . . . . . . . . 10
Gr
ound i ng Pr o ce du re
(Fo r F lamma b le M a t erials O n ly ) . . . . . . . . . . 11
Press
u re R elie f Pr o ce du re . . . . . . . . . . . . . . . . . . 11
Se
tup /S t ar tup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
S wi t c h Ti p and Gua r d A ss e m b ly . . . . . . . . . . . . 14
G un Placeme nt . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
In s ta ll Gun s . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Po
si t i on Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Se
l e c t Gun s ( Standa r d Se ri e s) . . . . . . . . . . . . . 15
Se
l e c t Gun s (H P Auto Se ri e s) . . . . . . . . . . . . . 16
Gun Po
si t i on s C ha r t . . . . . . . . . . . . . . . . . . . . . 17
Gun A
rm M ount s . . . . . . . . . . . . . . . . . . . . . . . . 18
C hange Gun Po si t i on
(Fr ont and Ba ck) . . . . . . . . . . . . . . . . . . . . . 18
C hange Gun Po si t i on
( Left and Ri ght ) . . . . . . . . . . . . . . . . . . . . . . 18
In
s ta ll at i on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Tri gge r Sen s o r Ad j u s t m ent . . . . . . . . . . . . . . . . 19
Gun
C ab l e Ad j u s t m ent . . . . . . . . . . . . . . . . . . . 20
St
r a i ght L i ne Ad j u s t m ent . . . . . . . . . . . . . . . . . . 21
H and l e Ba r Ad j u s t m ent . . . . . . . . . . . . . . . . . . . 21
D ot La s e r (i f app lic ab l e ) . . . . . . . . . . . . . . . . . . 22
C lea nup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
L i n e L a z er V L ive Loo k D is p lay . . . . . . . . . . . . . . . 25
Standa r d Se ri e s . . . . . . . . . . . . . . . . . . . . . . . . . 25
In
i t i a l Setup ( Standa r d Se ri e s) . . . . . . . . . . . . . . 26
St
ri p i ng M ode ( Standa r d Se ri e s) . . . . . . . . . . . . 28
M ea s u r e M ode ( Standa r d Se ri e s) . . . . . . . . . . . 29
Setup/Info
rm at i on . . . . . . . . . . . . . . . . . . . . . . . 30
Sett
i ng s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Info
rm at i on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
H P Auto Series a nd H P R e f lec t ive Series . . . . . . 33
L i n e L a z er V L ive Loo k D is p lay . . . . . . . . . . . . . . . 34
H P Auto Se ri e s . . . . . . . . . . . . . . . . . . . . . . . . . 34
In
i t i a l Setup (H P Auto Se ri e s) . . . . . . . . . . . . . . 35
St
ri p i ng M ode (H P Auto Se ri e s) . . . . . . . . . . . . 37
M ea s u r e M ode (H P Auto Se ri e s) . . . . . . . . . . . . 38
La
y out M ode . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Sta
ll C a lc u l ato r . . . . . . . . . . . . . . . . . . . . . . . . . 40
Ang
l e C a lc u l ato r . . . . . . . . . . . . . . . . . . . . . . . . 41
Setup/Info
rm at i on . . . . . . . . . . . . . . . . . . . . . . . 43
Sett
i ng s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Info
rm at i on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
D ata Logg i ng . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
M ai nt e n a n ce . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
L i neLa z e r V 200 H S . . . . . . . . . . . . . . . . . . . . . . 48
T r oub les hoot i ng . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
H y d ra u lic Oil/ F il t er Ch a ng e . . . . . . . . . . . . . . . . . . 54
R e m o v a l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
In
s ta ll at i on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
W iri ng D ia g ram ( S t a nd ar d Series ) . . . . . . . . . . . . 55
W iri ng D ia g ram (H P Auto Series/ H P R e f lec t ive
Series
) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Wo rl d Sym bo l K ey . . . . . . . . . . . . . . . . . . . . . . . . . 57
T ec hn ical S p eci f ica t i on s . . . . . . . . . . . . . . . . . . . . 58
Not es . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Grac
o S t a nd ar d W arra nt y . . . . . . . . . . . . . . . . . . . 62

3A3426A Ope r at i on 3
Mod els
* A ll a uto gun s ca n b e ac tu a t e d ma nu ally.
L i n e L a z e r V 200 H S
M ode l :Standa r d
1
M anua l Gun Standa
r d
2
M anua l Gun sH
P Auto
1 Auto Gun
H P Auto
1
M anua l Gun
1 Auto Gun
H P Auto
2 Auto Gun
sH
P R ef l e c t iv e
1
M anua l Gun
1 PBS
T an k
H P R ef l e c t iv e
1 Auto Gun
1 PBS
T an k
H P R ef l e c t iv e
2 Auto Gun
s
1 PBS T an k
17 H 459
17 H 461
17K582
17 H 462
wi th l a s e r
17K637
17 H 463
wi th l a s e r
17K583
17 H 464
wi th l a s e r
17 H 460
17 J 964
17K585
17 H 465
wi th l a s e r

W a r n i ng s
43A3426A Ope
r at i on
W ar n i ng s
T he fo ll o wi ng w a r n i ng s a r e fo r the s etup, u s e, g r ound i ng, m a i ntenan c e, and r epa ir of th is equ i p m ent. T he e xcl a m at i on
po
i nt sym bo l a l e r t s y ou to a gene r a l w a r n i ng and the ha z a r d sym bo ls r efe r to p r o c edu r e -s pe ci f ic risks . W hen the s e sym-
bo ls appea r i n the bod y of th is m anua l o r on w a r n i ng l abe ls , r efe r ba ck to the s e W a r n i ng s . P r odu c t -s pe ci f ic ha z a r d sym-
bo ls and w a r n i ng s not c o v e r ed i n th is s e c t i on m a y appea r th r oughout the bod y of th is m anua l w he r e app lic ab l e.
F I R E AND EXP L OSIO N HAZARD
Fl a mm ab l e fu m e s , s u c h a s s o lv ent and pa i nt fu m e s , i n w o rk area c an i gn i te o r e x p l ode. Pa i nt o r s o lv ent f l o w-
i
ng th r ough the equ i p m ent c an c au s e s tat ic s pa rki ng. T o he l p p r e v ent f ir e and e x p l o si on:
•Us e equ i p m ent on ly i n w e ll v ent il ated a r ea.
•D o not f ill fue l tan k w h il e eng i ne is r unn i ng o r hot; s hut off eng i ne and l et i t c oo l . F ue l is f l a mm ab l e and c an
i gn i te o r e x p l ode i f s p ill ed on hot s u r fa c e.
• E limi natea ll i gn i t i on s ou rc e s ; s u c ha s p il ot li ght s , ci ga r ette s ,po r tab l ee l e c t ric l a m p s ,andp l a s t ic d r op cl oth s
( potent i a l s tat ic a rc) .
• G r ound a ll equ i p m ent i n the w o rk a r ea. See Gr ound i ng i n s t r u c t i on s .
•N e v e r s p r a y o r f l u s h s o lv ent at h i gh p r e ss u r e.
• Keep w o rk a r ea f r ee of deb ris , i n cl ud i ng s o lv ent, r ag s and ga s o li ne.
•D onotp l ugo r unp l ugpo w e r c o r d s ,o r tu r npo w e r o r li ght swi t c he s ono r off w henf l a mm ab l efu m e s a r ep r e s-
ent.
•Us e on ly g r ounded ho s e s .
•H o l d gun f irmly to si de of g r ounded pa il w hen t ri gge ri ng i nto pa il . D o not u s e pa il li ne rs un l e ss the y a r e ant i-
s
tat ic o r c ondu c t iv e.
• S top op era t i on imme d ia t ely i f s tat ic s pa rki ng o cc u rs o r y ou fee l a s ho ck . D o not u s e equ i p m ent unt il y ou
i dent i f y and c o rr e c t the p r ob l e m .
• Keep a w o rki ng f ir e e x t i ngu is he r i n the w o rk a r ea.
S K I N I N JE CT IO N HAZARD
Hi
gh - p r e ss u r e s p r a y is ab l e to i n j e c t to xi n s i nto the bod y and c au s e s e ri ou s bod ily i n j u ry . In the e v ent that
i n j e c t i on o cc u rs , g e t imme d ia t e s u r g ical t rea t me nt .
•D o not a im the gun at, o r s p r a y an y pe rs on o r an im a l .
• Keep hand s and othe r bod y pa r t s a w a y f r o m the d isc ha r ge. F o r e x a m p l e, do not t ry to s top l ea ks wi th an y
pa
r t of the bod y .
• A lw a ys u s e the no zzl e t i p gua r d. D o not s p r a y wi thout no zzl e t i p gua r d i n p l a c e.
•Us e G r a c o no zzl e t i p s .
•Us e c aut i on w hen cl ean i ngand c hang i ngno zzl et i p s .Inthe c a s e w he r ethe no zzl et i p cl og s w h il e s p r a yi ng,
fo
ll o w the Press u re R elie f Pr o ce du re fo r tu r n i ng off the un i t and r e li e vi ng the p r e ss u r e befo r e r e m o vi ng
the no
zzl e t i p to cl ean.
• Equ i p m ent m a i nta i n s p r e ss u r eafte r po w e r is s hutoff. D onot l ea v e the equ i p m entene r g iz edo r unde r p r e s-
s
u r e w h il e unattended. F o ll o w the Press u re R elie f Pr o ce du re w hen the equ i p m ent is unattended o r not
i n u s e, and befo r e s e rvici ng, cl ean i ng, o r r e m o vi ng pa r t s .
•C he ck ho s e s and pa r t s fo r si gn s of da m age. R ep l a c e an y da m aged ho s e s o r pa r t s .
•T h is sys te m is c apab l e of p r odu ci ng 3300 p si . Us e G r a c o r ep l a c e m ent pa r t s o r a cc e ss o ri e s that a r e r ated
a
mi n im u m of 3300 p si .
• A lw a ys engage the t ri gge r l o ck w hen not s p r a yi ng. Ve ri f y the t ri gge r l o ck is fun c t i on i ng p r ope rly .
• Ve ri f y that a ll c onne c t i on s a r e s e c u r e befo r e ope r at i ng the un i t.
• Kno w ho w to s top the un i t and b l eed p r e ss u r e qu ickly . Be tho r ough ly fa mili a r wi th the c ont r o ls .

W a r n i ng s
3A3426A Ope r at i on 5
CARB O N M O N OXI D E HAZARD
E x hau s t c onta i n s po is onou s c a r bon m ono xi de, w h ic h is c o l o rl e ss and odo rl e ss . B r eath i ng c a r bon m ono xi de
c an c au s e death.
•D o not ope r ate i n an en cl o s ed a r ea.
E Q U IP M E NT M IS U SE HAZARD
Mis u s e c an c au s e death o r s e ri ou s i n j u ry .
•D o not ope r ate the un i t w hen fat i gued o r unde r the i nf l uen c e of d r ug s o r a lc oho l .
•D o not e xc eed the m a xim u m w o rki ng p r e ss u r e o r te m pe r atu r e r at i ng of the l o w e s t r ated sys te m c o m po -
nent. See T ec hn ical D a t a i n a ll equ i p m ent m anua ls .
•Us e f l u i d s and s o lv ent s that a r e c o m pat i b l e wi th equ i p m ent w etted pa r t s . See T e c hn ic a l D ata i n a ll equ i p -
m
ent m anua ls . R eadf l u i dand s o lv ent m anufa c tu r e r’s w a r n i ng s . F o r c o m p l ete i nfo rm at i onabout y ou r m ate -
ri
a l , r eque s t Safet y D ata Sheet ( S D S ) f r o m d is t ri buto r o r r eta il e r .
•D o not l ea v e the w o rk a r ea w h il e equ i p m ent is ene r g iz ed o r unde r p r e ss u r e.
•T u r n off a ll equ i p m ent and fo ll o w the Press u re R elie f Pr o ce du re w hen equ i p m ent is not i n u s e.
•C he ck equ i p m entda ily . R epa ir o r r ep l a c e w o r no r da m agedpa r t s imm ed i ate ly wi thgenu i ne m anufa c tu r e r’s
r ep l a c e m ent pa r t s on ly .
•D onota l te r o r m od i f y equ i p m ent.A l te r at i on s o r m od i f ic at i on s m a y v o i dagen cy app r o v a ls and cr eate s afet y
ha
z a r d s .
•M a k e s u r e a ll equ i p m ent is r ated and app r o v ed fo r the en vir on m ent i n w h ic h y ou a r e u si ng i t.
•Us e equ i p m ent on ly fo r i t s i ntended pu r po s e. C a ll y ou r d is t ri buto r fo r i nfo rm at i on.
•R oute ho s e s and c ab l e s a w a y f r o m t r aff ic a r ea s , s ha r p edge s , m o vi ng pa r t s , and hot s u r fa c e s .
•D o not ki n k o r o v e r bend ho s e s o r u s e ho s e s to pu ll equ i p m ent.
• Keep c h il d r en and an im a ls a w a y f r o m w o rk a r ea.
•C o m p ly wi th a ll app lic ab l e s afet y r egu l at i on s .
P R ESS UR I Z E D ALUM I NUM P ART S HAZARD
Us e of f l u i d s that a r e i n c o m pat i b l e wi th a l u mi nu m i n p r e ss u riz ed equ i p m ent c an c au s e s e ri ou s c he mic a l r ea c-
t i on and equ i p m ent r uptu r e. F a il u r e to fo ll o w th is w a r n i ng c an r e s u l t i n death, s e ri ou s i n j u ry , o r p r ope r t y da m-
age.
•D o not u s e 1,1,1 - t ric h l o r oethane, m eth yl ene c h l o ri de, othe r ha l ogenated h y d r o c a r bon s o lv ent s o r f l u i d s
c onta i n i ng s u c h s o lv ent s .
•D o not u s e c h l o ri ne b l ea c h.
•M an y othe r f l u i d s m a y c onta i n c he mic a ls that c an r ea c t wi th a l u mi nu m . C onta c t y ou r m ate ri a l s upp li e r fo r
c o m pat i b ili t y .
M OVI N G P ART S HAZARD
M o vi ng pa r t s c an p i n c h, c ut o r a m putate f i nge rs and othe r bod y pa r t s .
• Keep cl ea r of m o vi ng pa r t s .
•D o not ope r ate equ i p m ent wi th p r ote c t iv e gua r d s o r c o v e rs r e m o v ed.
• P r e ss u riz ed equ i p m ent c an s ta r t wi thout w a r n i ng. Befo r e c he cki ng, m o vi ng, o r s e rvici ng equ i p m ent,fo ll o w
the
Press u re R elie f Pr o ce du re and d isc onne c t a ll po w e r s ou rc e s .
E NTAN G L E M E NT HAZARD
R
otat i ng pa r t s c an c au s e s e ri ou s i n j u ry
•
Keep cl ea r of m o vi ng pa r t s .
•D o not ope r ate equ i p m ent wi th p r ote c t iv e gua r d s o r c o v e rs r e m o v ed.
•D o not w ea r l oo s e cl oth i ng, j e w e lry o r l ong ha ir w h il e ope r at i ng equ i p m ent.
• Equ i p m ent c an s ta r t wi thout w a r n i ng. Befo r e c he cki ng, m o vi ng, o r s e rvici ng equ i p m ent, fo ll o w the Pres -
s u re R elie f Pr o ce du re and d isc onne c t a ll po w e r s ou rc e s .

W a r n i ng s
63A3426A Ope
r at i on
T OXI C FLU I D O R FUM ES HAZARD
T
o xic f l u i d s o r fu m e s c an c au s e s e ri ou s i n j u ry o r death i f s p l a s hed i n the e y e s o r on ski n, i nha l ed, o r sw a l-
l
o w ed.
•R ead Safet y D ata Sheet ( S D S ) to k no w the s pe ci f ic ha z a r d s of the f l u i d s y ou a r e u si ng.
• Sto r e ha z a r dou s f l u i d i n app r o v ed c onta i ne rs , and d is po s e of i t a cc o r d i ng to app lic ab l e gu i de li ne s .
BURN HAZARD
Equ i p m ent s u r fa c e s and f l u i d that ’s heated c an be c o m e v e ry hot du ri ng ope r at i on. T o a v o i d s e v e r e bu r n s :
•D o not tou c h hot f l u i d o r equ i p m ent.
PE R SO NAL P R O T E CT IVE EQ U IP M E NT
W ea r app r op ri ate p r ote c t iv e equ i p m ent w hen i n the w o rk a r ea to he l p p r e v ent s e ri ou s i n j u ry , i n cl ud i ng e y e
i n j u ry , hea ri ng l o ss , i nha l at i on of to xic fu m e s , and bu r n s . T h is p r ote c t iv e equ i p m ent i n cl ude s but is not limi ted
to:
• P r ote c t iv e e y e w ea r , and hea ri ng p r ote c t i on.
•R e s p ir ato rs , p r ote c t iv e cl oth i ng, and g l o v e s a s r e c o mm ended b y the f l u i d and s o lv ent m anufa c tu r e r .
BATT E R Y HAZARD
T he batte ry m a y l ea k , e x p l ode, c au s e bu r n s , o r c au s e an e x p l o si on i f mis hand l ed. C ontent s of an open bat -
te ry c an c au s e s e v e r e irri tat i on and/o r c he mic a l bu r n s . If on ski n, w a s h wi th s oap and w ate r . If i n e y e s , f l u s h
wi th w ate r fo r at l ea s t 15 mi nute s and get imm ed i ate m ed ic a l attent i on.
• On ly u s e the batte ry t y pe s pe ci f i ed fo r u s e wi th the equ i p m ent. See T ec hn ical D a t a .
•R ep l a c e batte ry on ly i n w e ll-v ent il ated a r ea and a w a y f r o m f l a mm ab l e o r c o m bu s t i b l e m ate ri a ls , i n cl ud i ng
pa
i nt s and s o lv ent s .
•D o not d is po s e of batte ry i n f ir e o r heat abo v e 50 °C ( 122 °F) . T he batte ry is c apab l e of e x p l od i ng.
•D o not th r o w i nto f ir e.
•D o not e x po s e batte ry to w ate r o r r a i n.
•D o not d is a ss e m b l e, cr u s h, o r penet r ate the batte ry .
•D o not u s e o r c ha r ge a batte ry that is cr a ck ed o r da m aged.
•F o ll o w l o c a l o r d i nan c e s and/o r r egu l at i on s fo r d is po s a l .
E L E CTR I C S H O CK HAZARD
H
a z a r dou s v o l tage is p r e s ent i n c ont r o l bo x w h il e eng i ne is r unn i ng.
•T u r n off eng i ne befo r e s e rvici ng equ i p m ent.
CAL I F O RN I A P R OPOSI T IO N 65
T he eng i ne e x hau s t f r o m th is p r odu c t c onta i n s a c he mic a l k no w n to the State of C a li fo r n i a to c au s e c an c e r ,
b
ir th defe c t s o r othe r r ep r odu c t iv e ha rm .
T h is p r odu c t c onta i n s a c he mic a l k no w n to the State of C a li fo r n i a to c au s e c an c e r , b ir th defe c t s o r othe r
r ep r odu c t iv e ha rm . W a s h hand s afte r hand li ng.

W a r n i ng s
3A3426A Ope r at i on 7
I m po r t a nt L aser I nfo rma t i on fo r Un i t s wi th L aser O pt i on
LA SE R L IG HT HAZARD: A VOI D D I R E CT EYE C O NTACT
E y e e x po s u r e to Cl a ss IIIa3/3 R l e v e ls of l a s e r li ght c an potent i a lly p r e s ent an e y e (r et i na l) i n j u ry ha z a r d,
i n cl ud i ng s pot b li ndne ss o r othe r r et i na l i n j u ry . T o a v o i d d ir e c t e y e e x po s u r e:
•N e v e r l oo k d ir e c t ly i n to a l a s e r bea m o r po i nt the bea m i nto the e y e s of othe rs , e v en at l ong d is tan c e s .
•N e v e r s h i ne the l a s e r at mirr o r lik e s u r fa c e s w h ic h c an c au s e s pe c u l a r r ef l e c t i on s of the bea m .
• A lw a ys s et the l a s e r at a he i ght and ang l e that p r e v ent s the bea m f r o m s h i n i ng i nto peop l e ’s e y e s .
• I mm ed i ate ly te rmi nate l a s e r e missi on s i f pe rs onne l , an im a ls o r r ef l e c t iv e ob j e c t s app r oa c h the bea m .
• A lw a ys tu r n off l a s e r w hen unattended.
•D o not r e m o v e an y w a r n i ng l abe ls f r o m the l a s e r .
• On ly p r ope rly t r a i ned l a s e r ope r ato rs a r e to u s e th is p r odu c t.
•N e v e r a ll o w bea ms to be a im ed to w a r d t r aff ic , v eh icl e s , o r hea vy equ i p m ent. E v en w hen not da m ag i ng at
l ong d is tan c e s , the h i gh b ri ghtne ss of l a s e rs c an d is t r a c t o r d isr upt v eh icl e ope r at i on s .
•N e v e r po i nt a l a s e r at an a ircr aft o r l a w enfo rc e m ent pe rs onne l . T h is is c on si de r ed a fe l on y i n m o s t l o c a -
t i on s , wi th the po ssi b ili t y of j a il t im e, hea vy f i ne s o r both.
•D o not d is a ss e m b l e l a s e r p r odu c t. R etu r n to fa c to ry fo r a ll s e rvic e p r o c edu r e s .
• La s e r m u s t be tu r ned O FF w hen cl ean i ng the l en s , s o a s not to cr eate un w anted l a s e r r ef r a c t i on.
LA SE R RAD I AT IO N HAZARD
Us
e of c ont r o ls o r ad j u s t m ent s o r pe r fo rm an c e of p r o c edu r e s othe r than tho s e s pe ci f i ed he r e i n m a y r e s u l t i n
ha
z a r dou s r ad i at i on e x po s u r e.
•D o not atte m pt to open o r d is a ss e m b l e the l a s e r hou si ng unde r an y circ u ms tan c e s . D o i ng s o m a y c au s e
e
x po s u r e to potent i a lly ha z a r dou s l e v e ls of l a s e r r ad i at i on.
•N o s e rvic eab l e pa r t s wi th i n. U n i t is fa c to ry s ea l ed.
F I R E AND EXP L OSIO N HAZARD
C
onne c t i ng d ir e c t ly to a gene r ato r s ou rc e c an cr eate a s ho r t o r s pa rki ng unde r c e r ta i n c ond i t i on s .
• On ly c onne c t GL1700 to a ded ic ated 12 v o l t DC batte ry s ou rc e.

W a r n i ng s
83A3426A Ope
r at i on
B a tt ery D is po sal
D o not p l a c e batte ri e s i n the t r a s h. R e cycl e batte ri e s a cc o r d i ng to l o c a l r egu l at i on s . T o f i nd a r e cycli ng l o c at i on i n the
U SA and C anada c a ll 1 - 800 - 822 - 8837 o r go to www . c a ll 2 r e cycl e.o r g.
t
i2
5
9
3
0
a

Ti p Se l e c t i on
3A3426A Ope
r at i on 9
T i p Selec t i on
* Us e 100 m e s h f il te r to r edu c e t i p cl og s .
LL5213* 2 ( 5 )
LL5215* 2 ( 5 )
LL5217 4
( 10 )
LL5219 4
( 10 )
LL5315 4
( 10 )
LL5317 4
( 10 )
LL5319 4
( 10 )
LL5321 4
( 10 )
LL5323 4
( 10 )
LL5325 4
( 10 )
LL5327 4
( 10 )
LL5329 4
( 10 )
LL5331 4
( 10 )
LL5333 4
( 10 )
LL5335 4
( 10 )
LL5355 4
( 10 )
LL5417 6 ( 15 )
LL5419 6 ( 15 )
LL5421 6 ( 15 )
LL5423 6 ( 15 )
LL5425 6 ( 15 )
LL5427 6 ( 15 )
LL5429 6 ( 15 )
LL5431 6 ( 15 )
LL5435 6 ( 15 )
LL5621 12 ( 30 )
LL5623 12 ( 30 )
LL5625 12 ( 30 )
LL5627 12 ( 30 )
LL5629 12 ( 30 )
LL5631 12 ( 30 )
LL5635 12 ( 30 )
LL5639 12 ( 30 )
ti27606ati27606a
in.
(cm)
ti2
7
505
a
in.
(cm)
ti27506
a
in.
(cm)
ti2
7
50
7
a
in.
(cm)
ti27508
a
ti27509
a
ti27510a
ti27605a

C o m ponent Ident i f ic at i on ( LLV 200 H S )
10 3A3426A Ope
r at i on
Co m pon e nt I d e nt i f ica t i on (LL V 200 H S )
* H P Auto Se ri e s on ly . U pg r ade to H P Auto Se ri e s wi th
P/
N 25A527.
2
8
345 6 7
11 12
13
10
1
210 10
9
3
12
13
13
5
11
7
6
8
4
ti28030a
13 14
15
1 Dis p l a y
2 Sp r a y gun c ont r o l
3 P rim e/Sp r a y v a lv e
4
Fil te r
5 Tri gge r s afet y
6 Eng i ne/ C ont r o ls
7 Dr a i n and si phon tube s
8 Pu m p O N /O FF l e v e r
9 P r e ss u r e c ont r o l
10 T u r n c ont r o l
11 Eng i ne S T OP
*12 12
v o l t batte ry
*13 Gun a c tuato r
*14 La y out l a s e r
15 Eng i ne kill swi t c h

G r ound i ng P r o c edu r e (F o r Fl a mm ab l e M ate ri a ls On ly)
3A3426A Ope r at i on 11
Gr ound i ng Pr o ce du re
(Fo r F lamma b le M a t erials O n ly )
1. Po si t i on s t ri pe r s o that the t ir e s a r e not on pa v e -
m
ent.
2. St
ri pe r is s h i pped wi th a g r ound i ng cl a m p. G r ound -
i
ng cl a m p m u s t atta c h to g r ounded ob j e c t ( e.g.
m eta l si gn po s t ) .
Press u re R elie f Pr o ce du re
1. Pe r fo rm Gr ound i ng Pr o ce du re (Fo r F lamma b le
M a t erials O n ly ) , page 11
2. Set pu
m p swi t c h to O FF . T u r n eng i ne O FF .
3.
T u r n p r e ss u r e c ont r o l to l o w e s t s ett i ng. Tri gge r a ll
gun
s to r e li e v e p r e ss u r e.
4. Engage a
ll gun t ri gge r l o cks . T u r n p rim e v a lv e
do
w n.
5. If
y ou s u s pe c t the s p r a y t i p o r ho s e is cl ogged o r
that p
r e ss u r e ha s not been fu lly r e li e v ed:
a. VE
R Y SLO W LY l oo s en the t i p gua r d r eta i n i ng
nut o
r the ho s e end c oup li ng to r e li e v e p r e ss u r e
g
r adua lly .
b. Loo
s en the nut o r c oup li ng c o m p l ete ly .
c . Cl ea r the ob s t r u c t i on i n the ho s e o r t i p.
T h is equ i p m ent m u s t be g r ounded to r edu c e the risk
of
s tat ic s pa rki ng. Stat ic s pa rki ng c an c au s e fu m e s to
i gn i te o r e x p l ode. G r ound i ng p r o vi de s an e sc ape wir e
fo
r the e l e c t ric c u rr ent.
T h is equ i p m ent s ta ys p r e ss u riz ed unt il p r e ss u r e is
m anua lly r e li e v ed. T o he l p p r e v ent s e ri ou s i n j u ry
f
r o m p r e ss u riz ed f l u i d, s u c h a s ski n i n j e c t i on, s p l a s h -
i
ng f l u i d and m o vi ng pa r t s , fo ll o w the P r e ss u r e R e li ef
P
r o c edu r e w hen y ou s top d is pen si ng and befo r e
cl ean i ng, c he cki ng, o r s e rvici ng the equ i p m ent.
ti27615a
ti27504a
ti28013a
ti27608a

Setup/Sta r tup
12 3A3426A Ope
r at i on
Se tup /S t ar tup
1. Pe rform Press u re R elie f Pr o ce du re , page 11.
2. Pe r fo rm Gr ound i ng Pr o ce du re (Fo r F lamma b le
M a t erials O n ly ) , page 11 , i f u si ng f l a mm ab l e m ate -
ri
a ls .
3.
Fill th r oat pa cki ng nut wi th T h r oat Sea l L i qu i d (T SL )
to de
cr ea s e pa cki ng w ea r .
4.
C he ck eng i ne o il l e v e l . Add SAE 10 W- 30 (s u mm e r)
o
r 5 W- 30 (wi nte r) . See eng i ne m anua l .
5.
Fill fue l tan k .
6. Set pu
m p swi t c h to O FF .
7. If
r e m o v ed, i n s ta ll s t r a i ne r .
8.
T u r n p rim e v a lv e do w n. T u r n p r e ss u r e c ont r o l c oun -
te rcl o ckwis e to l o w e s t p r e ss u r e.
N O T E : Mi n im u m ho s e siz e a ll o w ab l e fo r p r ope r
s p r a y e r ope r at i on is 3/8 i n. x 22 ft fo r LL200 H S .
9. P
l a c e si phon tube s et i n g r ounded m eta l pa il pa r-
t i a lly f ill ed wi th f l u s h i ng f l u i d. Atta c h g r ound wir e to
t
r ue ea r th g r ound. Us e w ate r to f l u s h w ate r- ba s e
pa
i nt and mi ne r a l s p iri t s to f l u s h o il- ba s e pa i nt and
s to r age o il .
T h is equ i p m ent s ta ys p r e ss u riz ed unt il p r e ss u r e is
m anua lly r e li e v ed. T o he l p p r e v ent s e ri ou s i n j u ry
f
r o m p r e ss u riz ed f l u i d, s u c h a s ski n i n j e c t i on, s p l a s h -
i
ng f l u i d and m o vi ng pa r t s , fo ll o w the P r e ss u r e R e li ef
P
r o c edu r e w hen y ou s top s p r a yi ng and befo r e cl ean -
i
ng, c he cki ng, o r s e rvici ng the equ i p m ent.
ti28014a
ti27610a
ti27611a
ti27504a
ti23144a
ti27612a
ti28015a
ti27613a

Setup/Sta r tup
3A3426A Ope
r at i on 13
10. Sta r t eng i ne:
a.
M o v e fue l v a lv e to open.
b.
M o v e c ho k e to cl o s ed.
c .Setth r ott l e to fa s t.
d. Set eng
i ne swi t c h to O N .
e. Pu
ll s ta r te r c o r d.
11. Afte
r eng i ne s ta r t s , m o v e c ho k e to open.
12. Set th
r ott l e to de sir ed s ett i ng.
13.
Di g i ta l d is p l a y is fun c t i ona l afte r eng i ne s ta r t s .
ti27616a
ti27617a
ti27618a
ti28151a
ti27619a
ti27620a
ti27766a
ti27618a
ti28152a
ti27833a

Setup/Sta r tup
14 3A3426A Ope
r at i on
14. Set pu m p swi t c h to O N ( pu m p is no w a c t iv e ) .
15. In
cr ea s e p r e ss u r e c ont r o l enough to s ta r t pu m p.
A
ll o w f l u i d to circ u l ate fo r 15 s e c ond s .
16. T u r n p r e ss u r e do w n, tu r n p rim e v a lv e ho riz onta l .
Dis engage gun t ri gge r l o ck .
17.
H o l d a ll gun s aga i n s t a g r ounded m eta l f l u s h i ng pa il .
Tri gge r gun s and i n cr ea s e f l u i d p r e ss u r e sl o wly unt il
pu
m p s r un sm ooth ly .
18. In
s pe c t f i tt i ng s fo r l ea ks . If l ea ks o cc u r , tu r n s p r a y e r
O
FF imm ed i ate ly . Pe r fo rm Press u re R elie f Pr o ce -
du
re . Ti ghten l ea ky f i tt i ng s . R epeat S t ar tup , s tep s
1
- 17. If no l ea ks , c ont i nue to t ri gge r gun unt il sys-
te m is tho r ough ly f l u s hed. P r o c eed to s tep 18.
19. P
l a c e si phon tube i n pa i nt pa ils .
20.
Tri gge r a ll gun s aga i n i nto a f l u s h i ng f l u i d pa il unt il
pa
i nt appea rs . A ss e m b l e t i p s and gua r d s .
Swi t c hT i p a nd G u ar d A ssem b ly
1. Engage t ri gge r l o ck . Us e end of S wi t c h Ti p to p r e ss
OneSea
l i nto t i p gua r d, wi th c u rv e m at c h i ng t i p
bo
r e.
2. In
s e r t S wi t c h Ti p i n t i p bo r e and f irmly th r ead a ss e m-
b ly onto gun.
Hi gh - p r e ss u r e s p r a y is ab l e to i n j e c t to xi n s i nto the
bod
y and c au s e s e ri ou s bod ily i n j u ry . D o not s top
l ea ks wi th hand o r r ag.
ti28017a
ti28016a
15s
ti28018a
ti28019a
ti27613a
ti27774a
ti27775a
ti27776a

Gun P l a c e m ent
3A3426A Ope
r at i on 15
G un Placeme nt
I n s t all G un s
1. In s e r t gun s i nto gun ho l de r . Ti ghten cl a m p s .
P o si t i on G un
2. Po si t i on gun: up/do w n, fo rw a r d/ r e v e rs e, l eft/ ri ght.
See
G un P o si t i on s Ch ar t , page 16 fo r e x a m p l e s .
N O T E: W hen s t ri p i ng abo v e a c u r b, the m ount i ng cl a m p
c an be r otated fo r cl ea r an c e.
Anothe
r opt i on c an be to swi ng the gun out at an ang l e
and
r otate the t i p gua r d. T h is r e s u l t s i n bette r visi b ili t y
fo
r the u s e r .
Selec t G un s ( S t a nd ar d Series )
3. C onne c t gun c ab l e s to l eft o r ri ght gun s e l e c to r
p
l ate s .
a. One gun:
Disc onne c t one gun s e l e c to r p l ate
f
r o m t ri gge r .
b. Both gun
s sim u l taneou sly : Ad j u s t both gun
s e l e c to r p l ate s to the s a m e po si t i on.
c .So li d -ski p and ski p -s o li d: Ad j u s t s o li d -li ne gun
to po
si t i on 1 and ski p -li ne to po si t i on 2.
ti27777a
ti27778a
ti28129a
ti28130a
12ti27780a
ti27781a
ti27782a
ti27782a

Gun P l a c e m ent
16 3A3426A Ope
r at i on
Selec t G un s (H P Auto Series )
1. Us e the gun s e l e c to r button s to dete rmi ne w h ic h
gun
s a r e a c t iv e. Ea c h gun s e l e c to r ha s 3 s ett i ng s :
c ont i nuou s li ne, O FF and p r og r a mm ed li ne patte r n.
2.
Us e the gun t ri gge r c ont r o l to a c tuate gun s .
4 Exam p les : \
1s
ti27784a
ti27881a
ti27785a
Gun
1Gun 2Gun 1Gun 2Gun 1Gun 2Gun 1Gun 2

Gun P l a c e m ent
3A3426A Ope
r at i on 17
G un P o si t i on s Ch ar t
1 One li ne
2 One
li ne up to 24 i n. ( 61 cm) wi de
3
Tw o li ne s
4 One li ne o r t w o li ne s to s p r a y a r ound ob s ta cl e s
5 One gun c u r b
6
Tw o gun c u r b
7
Tw o li ne s o r one li ne up to 24 i n. ( 61 cm) wi de
1
2
3
4
5
6
7
ti27786a

Gun P l a c e m ent
18 3A3426A Ope
r at i on
G un A rm Mount s
T h is un i t is equ i pped wi th f r ont and r ea r gun a rm
m ount s .
Ch a ng e G un P o si t i on
(F r ont a nd B ack )
1. Loo s en gun a rm k nob and r e m o v e f r o m gun a rm
m ount i ng sl ot.
2. S
li de gun a rm a ss e m b ly (i n cl ud i ng gun and ho s e s)
out f
r o m gun a rm m ount i ng sl ot.
3. S
li de gun a rm a ss e m b ly i nto de sir ed gun a rm
m ount i ng sl ot.
4.
Ti ghten gun a rm k nob i nto gun a rm m ount i ng sl ot.
Ch a ng e G un P o si t i on
(L e ft a nd R i ght)
R em o val
1. Loo s en v e r t ic a l gun a rm k nob on gun a rm m ount i ng
ba
r and r e m o v e.
2. E
x tend m ount i ng ba r on oppo si te si de of the
m a c h i ne.
ti28020a
ti27796a
ti27795a
ti27797a
N O T I C E
M a k e s u r e a ll ho s e s , c ab l e s , and wir e s a r e p r ope rly
r outed th r ough b r a ck et s and do N O T r ub on t ir e.
C onta c t wi th t ir e will r e s u l t i n da m aged ho s e s , c ab l e s ,
and
wir e s .
ti27798a
ti27799a
ti27919a
ti27800a

Gun P l a c e m ent
3A3426A Ope
r at i on 19
I n s t alla t i on
1. In s ta ll v e r t ic a l gun m ount onto gun ba r .
N O T E : M a k e s u r e a ll ho s e s , c ab l e s , and wir e s a r e
p
r ope rly r outed th r ough b r a ck et s .
T ri gg er Se n s o r Ad j u s t me nt
1. Sta r t s t ri pe r eng i ne. Engage t ri gge r . Sp r a y ic on
s hou l d appea r sim u l taneou sly wi th s ta r t of f l u i d
s p r a y .
No f l u i d s p ray
2. T u r n scr e w i n hand l e cl o ckwis e i f s p r a y ic on
appea
rs befo r e f l u i d s p r a y s ta r t s .
No s p ray ic on
3. T u r n scr e w i n hand l e c ounte rcl o ckwis e i f f l u i d s p r a y
s ta r t s befo r e s p r a y ic on appea rs .
4.
C ont i nue ad j u s t i ng scr e w i n hand l e unt il t imi ng of
s p r a y ic on and f l u i d s p r a y a r e sy n c h r on iz ed.
ti27801a
30. 8
0. 0
9
1490 mph
0
6
mph
0
6
ti27940a
30. 8
0. 0
9
1490
S t a nd ar d Series
H P Auto Series
ti27802a
ti27803a
ti27883a

Gun P l a c e m ent
20 3A3426A Ope
r at i on
G un C a b le Ad j u s t me nt
Ad j u s t i ng the gun c ab l e will i n cr ea s e o r de cr ea s e the
gap bet
w een the t ri gge r p l ate and the gun t ri gge r . T o
ad
j u s t t ri gge r gap, pe r fo rm the s tep s be l o w .
1.
Us e wr en c h to l oo s en l o cki ng nut on c ab l e ad j u s te r .
2. Loo
s en o r t i ghten ad j u s te r unt il de sir ed r e s u l t is
a
c h i e v ed. N O T E : M o r e th r ead e x po s ed m ean s l e ss
gap bet
w een gun t ri gge r and t ri gge r p l ate.
3.
Us e wr en c h to t i ghten l o cki ng nut on the ad j u s te r .
Add i ng G un C a b le (H P Auto Series )
T he H P Auto Se ri e s c an be equ i pped wi th t w o gun a c tu -
ato rs . Ea c h gun a c tuato r is c apab l e of ope r at i ng one
c ab l e.
1. Se
l e c t c ab l e end wi th ad j u s te r .
2. In s ta ll e x po s ed c ab l e th r ough c ab l e b r a ck et sl ot.
3. In
s e r t p l a s t ic c ab l e r eta i ne r i nto c ab l e b r a ck et ho l e.
4. In
s ta ll c ab l e end onto t ri gge r p l ate p i n and i n s ta ll
cli p.
5.
R oute c ab l e a r ound un i t and up th r ough c ab l e ho l e s
beh
i nd ho s e m ount.
6.
R oute c ab l e end l oop th r ough r e c tangu l a r ho l e i n
b
r a ck et and i n s e r t p l a s t ic c ab l e r eta i ne r i nto the
a
c tuato r b r a ck et. In s ta ll c ab l e end onto a c tuato r r od
and
i n s ta ll p i n.
S t a nd ar d Series
H P Auto Series
ti27884a
ti27885a
( ha s 2 l o c at i on s)
ti27804a
ti27805a
ti27806a
ti27807a
ti27808a
ti27809a