Graco Reactor 3 E-20 Elite Instruction Manual

Operation
Reactor® Reactor®
Reactor®3 3 3Proportioning Proportioning ProportioningSystems Systems Systems3A8500B
EN
Electric, Electric,
Electric,heated, heated, heated,plural plural pluralcomponent component componentproportioner proportioner proportionerfor for forspraying spraying sprayingpolyurethane polyurethane polyurethanefoam foam foamand and andpolyurea polyurea polyurea
coatings. coatings.
coatings.For For Forindoor indoor indooruse use useonly. only. only.Not Not Notapproved approved approvedfor for foruse use usein in inexplosive explosive explosiveatmospheres atmospheres atmospheresor or orhazardous hazardous hazardous
(classied) (classied)
(classied)locations. locations. locations.Only Only Onlyuse use usewith with withReactor Reactor Reactor3 3 3heated heated heatedhoses. hoses. hoses.For For Forprofessional professional professionaluse use useonly. only. only.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanualandin
relatedmanualsbeforeusingtheequipment.Savethese
instructions.
See page 4 for model informationincluding maximum workingpressure.
WWLL     DD
PROVENQUALITY .LEADINGTECHNOLOGY .

Contents Contents
Contents
SuppliedManuals...........................................3
RelatedManuals............................................3
Models...........................................................4
Approvals......................................................8
Accessories....................................................8
Warnings.......................................................9
ImportantIsocyanateInformation..................13
TypicalInstallation.........................................15
TypicalInstallationwithout
circulation..................................15
TypicalInstallationwithsystem
uidmanifoldtodrum
circulation..................................16
TypicalInstallationwithgun
uidmanifoldtodrum
circulation..................................17
ComponentIdentication..............................19
Proportioner............................................19
ElectricalEnclosure..................................21
TemperatureControlModule
(TCM)..........................................22
MotorControlModule(MCM)...................23
Installation....................................................24
Location..................................................24
ToolsRequiredforInstallation.................24
AssembletheProportioner......................24
MounttheSystem....................................25
Setup.............................................................26
Grounding...............................................26
ToolsRequiredforSetup.........................26
GeneralEquipmentGuidelines.................26
ConnectPower........................................27
InstallCellModule...................................28
SupplyWetCupsWithThroatSeal
Liquid(TSL®)...............................29
ConnectHeatedHoseto
Proportioner...............................29
Startup..........................................................30
Operation......................................................33
PressureReliefProcedure........................33
JogMode.................................................34
PurgeAirProcedure.................................35
FlushtheEquipment................................36
FluidCirculation......................................37
Calibration..............................................39
Spray.......................................................40
Shutdown................................................42
AdvanceDisplayModule(ADM)......................43
MenuBar.................................................43
HomeScreen...........................................44
DiagnosticScreen....................................46
LogsScreens...........................................47
SetupScreens..........................................48
AdvancedScreens....................................51
Maintenance..................................................52
PreventativeMaintenance
Schedule.....................................52
ToolsRequiredforMaintenance..............52
ProportionerMaintenance........................52
FlushInletStrainerScreen.......................53
ChangeISOPumpThroatSealLubricant
(TSL)Fluid...................................54
RecyclingandDisposal............................54
Troubleshooting............................................55
TroubleshootErrors................................55
LEDStatusDescriptions...........................56
PerformanceCharts.......................................57
TechnicalSpecications.................................59
CaliforniaProposition65...............................63
GracoExtendedWarrantyforReactor®
Components.....................................64
2
3A8500B

SuppliedManuals
Supplied Supplied
SuppliedManuals Manuals Manuals
Thefollowingmanualsandquickguides
areshippedwiththeReactor.Referto
thesemanualsandquickguidesfordetailed
equipmentinformation.
Manualsarealsoavailableatwww.graco.com.
Manual Manual
ManualDescription Description
Description
3A8500ReactorProportionerOperation
3A8501ReactorProportioner,Repairand
Parts
3A8505ReactorStartupQuickGuide
3A8506ReactorShutdownQuickGuide
Related Related
RelatedManuals Manuals Manuals
Thefollowingmanualsareforaccessoriesused
withtheReactorproportioner.
Manualsareavailableatwww.graco.com.
Manual Manual
Manualin in in
English English
English
Description Description
Description
Feed Feed
FeedSystem System SystemManuals Manuals Manuals
309852CirculationandReturnTubeKit,
Instructions-Parts
3A8502T43:1RatioTransferPump,
OperationandParts
3A8503E1TransferPumps,Operationand
Parts
Displacement Displacement
DisplacementPump Pump PumpManual Manual Manual
309577ElectricReactorDisplacement
Pump,Repair-Parts
Spray Spray
SprayGun Gun GunManuals Manuals Manuals
309550Fusion®APSprayGun,Instructions
3A7314FusionPCSprayGun,Instructions
312666FusionCSSprayGun,Instructions
309856FusionMPSprayGun,
Instructions-Parts
313213Probler®P2Gun,Instructions
Reactor Reactor
ReactorConnect Connect ConnectManual Manual Manual
3A8504ReactorConnect,Instructions
Heated Heated
HeatedHose Hose HoseManual Manual Manual
3A7683ReactorHeatedHose(Reactor3),
Instructions
3A8500B 3

Models
Models Models
Models
Reactor Reactor
ReactorE E E- - -20 20 20
Model Model
Model
(Part (Part
(PartNumber) Number) Number)
E E
E- - -20 20 20Standard Standard Standard7 7 7kW kW kW
(26R310) (26R310)
(26R310)
E E
E- - -20 20 20Pro Pro Pro7 7 7kW kW kW
(26R311) (26R311)
(26R311)
E E
E- - -20 20 20Pro Pro Pro10 10 10kW kW kW
(26R313) (26R313)
(26R313)
E E
E- - -20 20 20Elite Elite Elite10 10 10kW kW kW
(26R312) (26R312)
(26R312)
MaximumWorkingPressure2000psi
(14MPa,140bar)
2000psi
(14MPa,140bar)
2000psi
(14MPa,140bar)
2000psi
(14MPa,140bar)
ApproximateOutput/Cycle
A+B
0.0104gal
(0.0395L)
0.0104gal
(0.0395L)
0.0104gal
(0.0395L)
0.0104gal
(0.0395L)
MaximumFlow20lb/min
(9.1kg/min)
20lb/min
(9.1kg/min)
20lb/min
(9.1kg/min)
20lb/min
(9.1kg/min)
MaxHeatedHoseLength
Supported
220ft
(67m)
220ft
(67m)
220ft
(67m)
220ft
(67m)
TotalSystemLoad12.9kW12.9kW15kW15kW
PrimaryHeaterLoad7.6kW7.6kW9.6kW9.6kW
200–240
VAC1Ø
56A56A65A65A
200–240
VAC3ØΔ
36A36A39A39A
Technical Technical
Technical
Information Information
Information
FullLoad
PeakCurrent
350–415
VAC3ØY
24A24A24A24A
RatioMonitoringü
ReactorConnectAppüüü
Large-portedRecirculation
Valvesüüü
Softwareincludesauto
pressurebalancingand
powermanagement
üüü
Tank-levelDipSticksüüü
LargeInletStrainerwith
Gauge,Pressure,and
TemperatureSensors
ü
LargeInletStrainerwith
Gaugeüü
System System
SystemFeatures Features Features
SmallInletStrainer,No
Gaugeü
ExternallyHeatedHose
Package,
1x50ft(15.24m)
ESR310«ESR311«ESR313«ESR312ul
ExternallyHeatedHose
Package,
2x100ft(30.48m)
EHR310«EHR311«EHR313«EHR312ul
InternallyHeatedHose
Package,
1x50ft(15.24m)
ISR310«ISR311«ISR313«ISR312ul
InternallyHeatedHose
Package,
2x100ft(30.48m)
IHR310«IHR311«IHR313«IHR312ul
CoreE1withInternally
HeatedHosePackage,
1x50ft(15.24m)
CSR312ul
Packages Packages
Packages
CoreE1withInternally
HeatedHosePackage,
2x100ft(30.48m)
CHR312ul
uIncludesengineCANdiagnosticcable.«Includes10ft(3.05m)whiphose.lIncludes20ft(6.1m)whiphose.
4
3A8500B

Models
Reactor Reactor
ReactorE E E- - -30 30 30
Model Model
Model
(Part (Part
(PartNumber) Number) Number)
E E
E- - -30 30 30Standard Standard Standard10 10 10
kW kW
kW(26R330) (26R330) (26R330)
E E
E- - -30 30 30Pro Pro Pro10 10 10kW kW kW
(26R311) (26R311)
(26R311)
E E
E- - -30 30 30Pro Pro Pro15 15 15kW kW kW
(26R333) (26R333)
(26R333)
E E
E- - -30 30 30Elite Elite Elite15 15 15kW kW kW
(26R332) (26R332)
(26R332)
MaximumWorkingPressure2000psi
(14MPa,140bar)
2000psi
(14MPa,140bar)
2000psi
(14MPa,140bar)
2000psi
(14MPa,140bar)
ApproximateOutput/Cycle
A+B
0.0273gal
(0.0103L)
0.0273gal
(0.0103L)
0.0273gal
(0.0103L)
0.0273gal
(0.0103L)
MaximumFlow30lb/min
(13.5kg/min)
30lb/min
(13.5kg/min)
30lb/min
(13.5kg/min)
30lb/min
(13.5kg/min)
MaxHeatedHoseLength
Supported
320ft
(97.5m)
320ft
(97.5m)
320ft
(97.5m)
320ft
(97.5m)
TotalSystemLoad17.5kW17.5kW22.3kW22.3kW
PrimaryHeaterLoad9.6kW9.6kW14.4kW14.4kW
200–240
VAC1Ø
76A76A97A97A
200–240
VAC3ØΔ
49A49A59A59A
Technical Technical
Technical
Information Information
Information
FullLoad
PeakCurrent
350–415
VAC3ØY
35A35A35A35A
RatioMonitoringü
ReactorConnectAppüüü
Large-portedRecirculation
Valvesüüü
Softwareincludesauto
pressurebalancingand
powermanagement
üüü
Tank-levelDipSticksüüü
LargeInletStrainerwith
Gauge,Pressure,and
TemperatureSensors
ü
LargeInletStrainerwith
Gaugeüü
System System
SystemFeatures Features Features
SmallInletStrainer,No
Gaugeü
ExternallyHeatedHose
Package,
1x50ft(15.24m)
ESR330«ESR331«ESR333«ESR332ul
ExternallyHeatedHose
Package,
2x100ft(30.48m)
EHR330«EHR331«EHR333«EHR332ul
InternallyHeatedHose
Package,
1x50ft(15.24m)
ISR330«ISR331«ISR333«ISR332ul
InternallyHeatedHose
Package,
2x100ft(30.48m)
IHR330«IHR331«IHR333«IHR332ul
CoreE1withInternally
HeatedHosePackage,
1x50ft(15.24m)
CSR332ul
Packages Packages
Packages
CoreE1withInternally
HeatedHosePackage,
2x100ft(30.48m)
CHR332ul
uIncludesengineCANdiagnosticcable.«Includes10ft(3.05m)whiphose.lIncludes20ft(6.1m)whiphose.
3A8500B 5

Models
Reactor Reactor
ReactorE E E- - -XP1 XP1 XP1
Model Model
Model
(Part (Part
(PartNumber) Number) Number)
E E
E- - -XP1 XP1 XP1Standard Standard Standard10 10 10kW kW kW
(26R320) (26R320)
(26R320)
E E
E- - -XP1 XP1 XP1Pro Pro Pro10 10 10kW kW kW
(26R321) (26R321)
(26R321)
E E
E- - -XP1 XP1 XP1Elite Elite Elite10 10 10kW kW kW
(26R322) (26R322)
(26R322)
MaximumWorkingPressure3000psi
(20.7MPa,207bar)
3000psi
(20.7MPa,207bar)
3000psi
(20.7MPa,207bar)
ApproximateOutput/CycleA+B0.0104gal
(0.0395L)
0.0104gal
(0.0395L)
0.0104gal
(0.0395L)
MaximumFlow2gpm
(7.6lpm)
2gpm
(7.6lpm)
2gpm
(7.6lpm)
MaxHeatedHoseLength
Supported
220ft
(67m)
220ft
(67m)
220ft
(67m)
TotalSystemLoad15kW15kW15kW
PrimaryHeaterLoad9.6kW9.6kW9.6kW
200–240
VAC1Ø
65A65A65A
200–240
VAC3ØΔ
39A39A39A
Technical Technical
TechnicalInformation Information Information
FullLoad
PeakCurrent
350–415
VAC3ØY
24A24A24A
RatioMonitoringü
ReactorConnectAppüü
Large-portedRecirculationValvesüü
Softwareincludesautopressure
balancingandpowermanagementüü
Tank-levelDipSticksüü
LargeInletStrainerwithGauge,
Pressure,andTemperature
Sensors
ü
LargeInletStrainerwithGaugeü
System System
SystemFeatures Features Features
SmallInletStrainer,NoGaugeü
ExternallyHeatedHosePackage,
1x50ft(15.24m)
ESR320«ESR321«ESR322ul
ExternallyHeatedHosePackage,
2x100ft(30.48m)
EHR320«EHR321«EHR322ul
InternallyHeatedHosePackage,1
x50ft(15.24m)
ISR320«ISR322«ISR322ul
InternallyHeatedHosePackage,2
x100ft(30.48m)
IHR320«IHR321«IHR322ul
CoreE1withInternallyHeated
HosePackage,1x50ft(15.24m)
CSR322ul
Packages Packages
Packages
CoreE1withInternallyHeated
HosePackage,2x100ft(30.48
m)
CHR322ul
uIncludesengineCANdiagnosticcable.«Includes10ft(3.05m)whiphose.lIncludes20ft(6.1m)whiphose.
6 3A8500B

Models
Reactor Reactor
ReactorE E E- - -XP2 XP2 XP2
Model Model
Model
(Part (Part
(PartNumber) Number) Number)
E E
E- - -XP2 XP2 XP2Standard Standard Standard15 15 15kW kW kW
(26R340) (26R340)
(26R340)
E E
E- - -XP2 XP2 XP2Pro Pro Pro15 15 15kW kW kW
(26R341) (26R341)
(26R341)
E E
E- - -XP2 XP2 XP2Elite Elite Elite15 15 15kW kW kW
(26R342) (26R342)
(26R342)
MaximumWorkingPressure3500psi
(24.1MPa,241bar)
3500psi
(24.1MPa,241bar)
3500psi
(24.1MPa,241bar)
ApproximateOutput/CycleA+B0.0204gal
(0.0771L)
0.0204gal
(0.0771L)
0.0204gal
(0.0771L)
MaximumFlow2.1gpm
(7.9lpm)
2.1gpm
(7.9lpm)
2.1gpm
(7.9lpm)
MaxHeatedHoseLengthSupported320ft
(97.5m)
320ft
(97.5m)
320ft
(97.5m)
TotalSystemLoad22.3kW22.3kW22.3kW
PrimaryHeaterLoad14.4kW14.4kW14.4kW
200–240
VAC1Ø
97A97A97A
200–240
VAC3ØΔ
59A59A59A
Technical Technical
TechnicalInformation Information Information
FullLoad
PeakCurrent
350–415
VAC3ØY
35A35A35A
RatioMonitoringü
ReactorConnectAppüü
Large-portedRecirculationValvesüü
Softwareincludesautopressure
balancingandpowermanagementüü
Tank-levelDipSticksüü
LargeInletStrainerwithGauge,
Pressure,andTemperatureSensorsü
LargeInletStrainerwithGaugeü
System System
SystemFeatures Features Features
SmallInletStrainer,NoGaugeü
ExternallyHeatedHosePackage,1
x50ft(15.24m)
ESR340«ESR341«ESR342ul
ExternallyHeatedHosePackage,2x
100ft(30.48m)
EHR340«EHR341«EHR342ul
InternallyHeatedHosePackage,1
x50ft(15.24m)
ISR340«ISR341«ISR342ul
InternallyHeatedHosePackage,2x
100ft(30.48m)
IHR340«IHR341«IHR342ul
CoreE1withInternallyHeatedHose
Package,1x50ft(15.24m)
CSR342ul
Packages Packages
Packages
CoreE1withInternallyHeatedHose
Package,2x100ft(30.48m)
CHR342ul
uIncludesengineCANdiagnosticcable.«Includes10ft(3.05m)whiphose.lIncludes20ft(6.1m)whiphose.
3A8500B
7

Approvals
Approvals Approvals
Approvals
Intertekapprovalsapplytoproportioners
withouthoses.
Proportioner Proportioner
ProportionerApprovals: Approvals: Approvals:
9902471 9902471
9902471
ConformstoANSI/ULStd.499
CertiedtoCAN/CSAStd.C22.2No.88
Accessories Accessories
Accessories
Kit Kit
Kit
Number Number
Number
Description Description
Description
20A677EngineCANKit
24M174DrumLevelSticks
20A676LightTowerKit
18E191
18E192Off-RatioKits
18E154AirManifoldKit
18E211CellularMobileRemoteMounting
Kit
8 3A8500B

Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthis
equipment.Theexclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbols
refertoprocedure-specicrisks.Whenthesesymbolsappearinthebodyofthismanualoron
warninglabels,referbacktotheseWarnings.Product-specichazardsymbolsandwarningsnot
coveredinthissectionmayappearthroughoutthebodyofthismanualwhereapplicable.
DANGER DANGER
DANGER
SEVERE SEVERE
SEVEREELECTRIC ELECTRIC ELECTRICSHOCK SHOCK SHOCKHAZARD HAZARD HAZARD
Thisequipmentcanbepoweredbymorethan240V.Contactwiththisvoltagewill
causedeathorseriousinjury.
•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycables
andbeforeservicingequipment.
•Thisequipmentmustbegrounded.Connectonlytogroundedpowersource.
•Allelectricalwiringmustbedonebyaqualiedelectricianandcomplywithalllocal
codesandregulations.
WARNING WARNING
WARNING
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMES
Toxicuidsorfumescancauseseriousinjuryordeathifsplashedintheeyesor
onskin,inhaledorswallowed.
•ReadSafetyDataSheets(SDSs)forhandlinginstructionsandtoknowthespecic
hazardsoftheuidsyouareusing,includingtheeffectsoflong-termexposure.
•Whenspraying,servicingequipment,orwhenintheworkarea,alwayskeepwork
areawellventilatedandalwayswearappropriatepersonalprotectiveequipment.See
Personal Personal
PersonalProtective Protective ProtectiveEquipment Equipment Equipmentwarningsinthismanual.
•Storehazardousuidinapprovedcontainers,anddisposeofitaccordingto
applicableguidelines.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Alwayswearappropriatepersonalprotectiveequipmentandcoverallskinwhen
spraying,servicingequipment,orwhenintheworkarea.Protectiveequipmenthelps
preventseriousinjury,includinglong-termexposure;inhalationoftoxicfumes,
mistsorvapors;allergicreaction;burns;eyeinjuryandhearingloss.Thisprotective
equipmentincludesbutisnotlimitedto:
•Aproperlyttingrespirator,whichmayincludeasupplied-airrespirator,chemically
impermeablegloves,protectiveclothingandfootcoveringsasrecommendedbythe
uidmanufacturerandlocalregulatoryauthority.
•Protectiveeyewearandhearingprotection.
3A8500B 9

Warnings
WARNING WARNING
WARNING
SKIN SKIN
SKININJECTION INJECTION INJECTIONHAZARD HAZARD HAZARD
High-pressureuidfromgun,hoseleaks,orrupturedcomponentswillpierceskin.
Thismaylooklikejustacut,butitisaseriousinjurythatcanresultinamputation.
Get Get
Getimmediate immediate immediatesurgical surgical surgicaltreatment treatment treatment.
•Donotspraywithouttipguardandtriggerguardinstalled.
•Engagetriggerlockwhennotspraying.
•Donotpointgunatanyoneoratanypartofthebody.
•Donotputyourhandoverthespraytip.
•Donotstopordeectleakswithyourhand,body,glove,orrag.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopsprayingandbeforecleaning,
checking,orservicingequipment.
•Tightenalluidconnectionsbeforeoperatingtheequipment.
•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.
FIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area areacanigniteorexplode.
Paintorsolventowingthroughtheequipmentcancausestaticsparking.Tohelp
preventreandexplosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,
andplasticdropcloths(potentialstaticsparking).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Neversprayorushsolventathighpressure.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen
ammablefumesarepresent.
•Useonlygroundedhoses.
•Holdgunrmlytosideofgroundedpailwhentriggeringintopail.Donotusepail
linersunlesstheyareanti-staticorconductive.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock.Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworkingreextinguisherintheworkarea.
10 3A8500B