Graco GLASCRAFT Indy Instruction Manual

Operation
Indy
Important Safety Instructions
Read all warnings and instructions in
this manual. Save these instructions.
Internal-Mix Low Emission Dispense Gun
For use with Polyester Resin, and Gel-Coat. For professional use only.
Maximum uid working pressure:
2000 psi (14 MPa, 138 bar)
Maximum air pressure:
100 psi (0.7 MPa, 7 bar)
II 2 G
GC-1306S
ENG

2 GC-1306S
Contents
Warnings .......................................................... 3
Important Safety Information ......................... 5
Grounding ........................................................ 6
Set-Up............................................................... 7
Parts ................................................................. 8
Pressure Relief Procedure ........................... 14
Maintenance................................................... 15
Accessories ................................................... 22
Technical Data................................................ 29
Graco Ohio Standard Warranty.................... 30
Graco Ohio Information ................................ 30

3GC-1306S
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment.
The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-
specic risk. Refer back to these warnings. Additional, product-specic warnings may be found throughout the
body of this manual where applicable.
• See Important Safety Information - MEKP, Polyester Resins and Gel-Coats and Spraying and Lamination
Operations section of this manual.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help
prevent re and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic
drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when ammable
fumes are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun rmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use
equipment until you identify and correct the problem.
• Keep a working re extinguisher in the work area.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the
operating area of the equipment to help protect you from serious injury, including eye injury,
inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:
• Protective eyewear
• Clothing and respirator as recommended by the uid and solvent manufacturer
• Gloves
• Hearing protection
TOXIC FLUID OR FUMES HAZARD
Toxic uids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDS’s to know the specic hazards of the uids you are using.
• Store hazardous uid in approved containers, and dispose of it according to applicable
guidelines.
• Always wear impervious gloves when spraying or cleaning equipment.
Changing Materials
22 Rev. G 6/17/2008
Changing Materials
•When changing materials, flush the equipment mul-
tiple times to ensure it is thoroughly clean.
•Always clean the fluid inlet strainers after flushing.
•Check with your material manufacturer for chemical
compatibility.
•Most materials use ISO on the A side, but some use
ISO on the B side.
•Epoxies often have amines on the B (hardener)
side. Polyureas often have amines on the B (resin)
side.
Splatter Hazard
This section is used with some RAM plates which could get pushed out of the drums of sealant.
Burn Hazard
For equipment used with heated material.
WARNING
SPLATTER HAZARD
Hot or toxic fluid can cause serious injury if splashed in the eyes or on skin. During blow off of platen,
splatter may occur.
•Use minimum air pressure when removing platen from drum.
WARNING
BURN HAZARD - Hot Surfaces
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns:
•Do not touch hot fluid or equipment.
•Wait until equipment/fluid has cooled completely.

4 GC-1306S
WARNING
SKIN INJECTION HAZARD
High-pressure uid from gun, hose leaks, or ruptured components will pierce skin. This may look
like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the dispense outlet.
• Do not stop or deect leaks with your hand, body, glove, or rag.
• Engage trigger lock when not spraying.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
MOVING PARTS HAZARD
Moving parts can pinch or amputate ngers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing
equipment, follow the Pressure Relief Procedure in this manual. Disconnect power or air
supply.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the inuence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use uids and solvents that are compatible with equipment wetted parts. See Technical Data
in all equipment manuals. Read uid and solvent manufacturer’s warnings. For complete
information about your material, request MSDS forms from distributor or retailer.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from trafc areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
PRESSURIZED ALUMINUM PARTS HAZARD
Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or
uids containing such solvents in pressurized aluminum equipment. Such use can cause serious
chemical reaction and equipment rupture, and result in death, serious injury, and property damage.
Warnings
Fire and Explosion Hazard
18 Rev. G 6/17/2008
Pressurized Aluminum Parts Hazard
Use with equipment with pressurized aluminum parts only. Equipment may have aluminum parts that aren’t pressur-
ized - check with engineering.
Plastic Parts Cleaning Solvent Hazard
Created for CEDs Texture Sprayer. May have use with other waterbase application equipment with plastic parts that
can be damaged by certain solvents.
Moving Parts Hazard
The icon showing finger loss, below, was chosen as a standard to represent a moving parts hazard. It is not neces-
sary to individualize the symbol for every piece of equipment Graco has. If you need to get more specific, show a
graphic of the actual point of danger in the Operation, Troubleshooting, and/or Service section, where the user is
most likely to encounter the hazard.
WARNING
PRESSURIZED ALUMINUM PARTS HAZARD
Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids
containing such solvents in pressurized aluminum equipment. Such use can cause serious chemical
reaction and equipment rupture, and result in death, serious injury, and property damage.
WARNING
PLASTIC PARTS CLEANING SOLVENT HAZARD
Use only compatible water-based solvents to clean plastic structural or pressure-containing parts. Many
solvents can degrade plastic parts and cause them to fail, which could cause serious injury or property
damage. See Technical Data in this and all other equipment instruction manuals. Read fluid and solvent
manufacturer’s warnings.
WARNING
OR
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
•Keep clear of moving parts.
•Do not operate equipment with protective guards or covers removed.
•Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.
Fire and Explosion Hazard
14 Rev. G 6/17/2008
Skin Injection Hazard
Use with high pressure equipment, generally equipment with pressure rating of 900 psi or higher. There are 2 ver-
sions of this section. 1) manual guns, 2) UL-1450 compliant equipment 3) automatic guns,/dispense valves,/lubrica-
tion valves, 4) heated hoses. Since the text contains mostly “Do not” statements, the symbols have lines through
them.
WARNING
SKIN INJECTION HAZARD - Basic
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
•Do not point gun at anyone or at any part of the body.
•Do not put your hand over the spray tip.
•Do not stop or deflect leaks with your hand, body, glove, or rag.
•Do not spray without tip guard and trigger guard installed.
•Engage trigger lock when not spraying.
•Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
SKIN INJECTION HAZARD - Use with UL1450 Compliance
Do not aim the gun at, or spray any person or animal.
•Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with
any part of the body.
•Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.
•Use Graco nozzle tips.
•Use caution when cleaning and changing nozzle tips. in the case where the nozzle tip clogs while
spraying, follow the Pressure Relief Procedure for turning off the unit and relieving the pressure
before removing the nozzle tip to clean.
•Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn
off the unit and follow the Pressure Relief Procedure for turning off the unit.
•High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event
that injection occurs, get immediate surgical treatment.
•Check hoses and parts for signs of damage. Replace any damaged hoses or parts.
•This system is capable of producing XXXX psi. Use Graco replacement parts or accessories that are
rated a minimum of XXXX psi.
•Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.
•Verify that all connections are secure before operating the unit.
•Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls.

5GC-1306S
Important Safety Information
Methyl Ethyl Ketone Peroxide (MEKP)
MEKP is among the more hazardous materials
found in commercial channels. Proper handling
of the “unstable (reactive)” chemicals presents a
denite challenge to the plastics industry. The
highly reactive property which makes MEKP
valuable to the plastics industry in producing the
curing reaction of polyester resins and gel-coats
also produces the hazards which require great care
and caution in its storage, transportation, handling,
processing and disposal.
Workers must be thoroughly informed of the hazards
that may result from improper handling of MEKP,
especially in regards to contamination and heat.
They must be thoroughly instructed regarding the
proper action to be taken in the storage, use and
disposal of MEKP and other hazardous materials
used in the laminating operation.
Polyester Resins and Gel-Coats
Spraying and Lamination Operations
GlasCraft recommends that you consult OSHA
Sections 1910.94, 1910.106, 1910.107 and NFPA
No. 33, Chapter 16,17, and NFPA No. 91 for further
guidance.
Spraying materials containing polyester resin and
gel-coats creates potentially harmful mist, vapors and
atomized particulates. Prevent inhalation by providing
sufcient ventilation and the use of respirators in the
work area.
Read the material manufacturer’s warnings and ma-
terial MSDS to know specic hazards and precautions
related to polyester resins and gel-coats.
To prevent contact with polyester resins and gel-
coats, appropriate personal protective equipment,
including chemically impermeable gloves, boots,
aprons and goggles are required for everyone in the
work area.
Isocyanate Conditions
Rev. G 6/17/2008 21
Isocyanate Conditions
Material Self-ignition
Moisture Sensitivity of
Isocyanites
Isocyanites (ISO) are catalysts used in two component
foam and polyurea coatings. ISO will react with moisture
(such as humidity) to form small, hard, abrasive crystals,
which become suspended in the fluid. Eventually a film
will form on the surface and the ISO will begin to gel,
increasing in viscosity. If used, this partially cured ISO
will reduce performance and the life of all wetted parts.
To prevent exposing ISO to moisture:
•Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
•Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
•Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
•Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
•Never use solvent on one side if it has been contam-
inated from the other side.
•Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
humidity, and the temperature.
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
MEKP is ammable and potentially explosive,
as well as potentially damaging to the eyes and
skin.
Read material manufacturer’s warnings and
material MSDS to know specic hazards and
precautions related to MEKP.
Contaminated MEKP can become explosive.
Prevent contamination of MEKP with other materi-
als, which includes, but is not limited to polyester
overspray, polymerization accelerators and promot-
ers, and non-stainless metals. Even small amounts
of contaminates can make MEKP explosive. This re-
action may start slowly, and gradually build-up heat,
which can accelerate until re or an explosion result.
This process can take from seconds to days.
Heat applied to MEKP, or heat build-up from con-
tamination reactions can cause it to reach what is
called its Self-Accelerating Decompisition Tempera-
ture (SADT), which can cause re or explosion.
Spills should be promptly removed, so no residues
remain. Spillage can heat up to the point of self-
ignition. Dispose in accordance with manufacture’s
recommendation.
Store MEKP in a cool, dry and well-ventilated area
in the original containers away from direct sunlight
and away from other chemicals. It is strongly recom-
mended that the storage temperature remain below
86° F (30° C). Heat will increase the potential for ex-
plosive decomposition. Refer to NFPA 432.
Keep MEKP away from heat, sparks and open
ames.
Remove all accumulations of overspray, FRP sand-
ings, etc. from the building as they occur. If this waste
is allowed to build up, spillage of catalyst is more likely
to start a re.
If cleaning solvents are required, read material
manufacture’s warnings and material MSDS to know
specic hazards and precautions. (GlasCraft recom-
mends that clean-up solvents be nonammable.)
Current catalysts are premixed and do not require
any diluents. GlasCraft strongly recommends that dilu-
ents not be used. Diluants add to the possibility of con-
taminates entering the catalyst system. Never dilute
MEKP with acetone or any solvent since this can pro-
duce an extremely shock-sensitive compound which
can explode.
Use only original equipment or equivalent parts
from GlasCraft in the catalyst system (i.e.: hoses, t-
tings, etc.) because a hazardous chemical reaction
may result between substituted parts and MEKP.
To prevent contact with MEKP, appropriate personal
protective equipment, including chemically imperme-
able gloves, boots, aprons and goggles are required
for everyone in the work area.

6 GC-1306S
This equipment needs to be grounded.
Ground the dispense gun through connection to a
GlasCraft approved grounded uid supply hose.
Check your local electrical code and related manuals
for detailed grounding instructions of all equipment in
the work area.
A grounding wire and clamp are provided,
assembly p/n 17440-00 with all FRP equipment.
Grounding
Isocyanate Conditions
Rev. G 6/17/2008 21
Isocyanate Conditions
Material Self-ignition
Moisture Sensitivity of
Isocyanites
Isocyanites (ISO) are catalysts used in two component
foam and polyurea coatings. ISO will react with moisture
(such as humidity) to form small, hard, abrasive crystals,
which become suspended in the fluid. Eventually a film
will form on the surface and the ISO will begin to gel,
increasing in viscosity. If used, this partially cured ISO
will reduce performance and the life of all wetted parts.
To prevent exposing ISO to moisture:
•Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
•Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
•Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
•Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
•Never use solvent on one side if it has been contam-
inated from the other side.
•Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
humidity, and the temperature.
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.

7GC-1306S
Rotate trigger lock
to stop the trigger
from being activated.
Hose Attachment
1. Engage the trigger lock.
2. Attach the (black p/n 21694-25) material hose to
the material inlet tting on the back of the gun.
3. Attach the (yellow p/n 236) solvent line to the solvent
inlet tting on the back of the gun.
4. Attach the (stainless steel p/n 20190-00) catalyst hose
to the catalyst inlet tting on the back of the gun.
5. If the optional berglass roving chopper is being used,
attach the “red” chopper air line to the chopper air
inlet tting on the back of the gun.
Set-Up

8 GC-1306S
Indy Dispense Gun 23550-00
Repair Parts Kits:
23530-00 Complete Rebuild Kit
Part
Number Description Qty.
A-63-19A O-RING 1
E-135 MATERIAL SEAT 1
13867-07 O-RING 2
19407-01 NYLON WASHER 1
20506-00 MATERIAL NEEDLE 2
20507-00 PACKING RETAINER 2
23046-00 SPRAY TIP SPACER 1
23519-00 MIX BLOCK SPACER 1
23524-02 COMPRESSION SPRING 1
23525-01 LOCK NUT 1
23537-00 VALVE NEEDLE SPRING 2
23538-00 REPAIR KIT 1
23544-00 SEAT RETAINER 1
623-RC TUBING 1 FT.
23538-00 Maintenance Kit
Part
Number Description Qty.
A-63-19A O-RING 2
A-78 VALVE SEAT 1
CC-116 O-RING 2
CJ-136 O-RING 1
CJ-137 O-RING 1
13076-06 O-RING 3
13867-03 O-RING 1
13867-05 O-RING 1
13867-07 O-RING 2
13867-09 O-RING 3
13867-10 O-RING 3
20508-00 MATERIAL DISK PACKING 10
20634-01 MIXING ELEMENT 1
21044-02 O-RING 1
23519-00 MIX BLOCK SPACER 1
16J757 NYLON WASHER 2
Standard Equipment
Part
Number Description
23550-00 Indy DISPENSE GUN
GC-1306 USER MANUAL
Parts

9GC-1306S
1
2
3
1) Catalyst seat assembly p/n: 23544-00
2) Material seat assembly p/n: E-135
3) Material needle valve assembly p/n: 23545-00
23550-00 Indy Dispense Gun
Parts

10 GC-1306S
23550-00 Indy Dispense Gun
Parts

11GC-1306S
1
2
3
4
1) 23546-00 resin check valve assembly.
2) 23547-00 catalyst check valve assembly.
3) 23016-02 solvent check valve body.
4) C-327 air valve assembly.
23550-00 Indy Dispense Gun
Parts
Night Plug Kit: 23553-00

12 GC-1306S
23550-00 Indy Dispense Gun
Parts

13GC-1306S
23550-00 Indy Dispense Gun
Parts
Part Description Qty
11021-41 PLUG,PIPE,SOC,1/16,SST 2
13076-06 O-RING,PTFE,2-006 3
13867-03 O-RING,EPR,2-006 1
13867-05 O-RING,EPR,2-008 1
13867-07 O-RING,EPR,2-010 2
13867-09 O-RING,EPR,2-012 3
13867-10 O-RING,EPR,2-013 4
15845-01 TOOL,DRIVER,BALL,5/32 1
18383-02 BALL,1/4 DIA,302 SST 1
1880-00 FITTING,HOSE 2
19407-01 WASHER,NYLON 1
20086-01 VALVE,SLIDE,1/8 X 1/8 1
20188-16C SCREW,BHDC,SS,.250-20X .500 1
20506-00 NEEDLE,MATL(ONE PIECE) 2
20507-00 RETAINER,PACKING 2
20508-00 PACKING,DISK,MATL 10
20509-00 NUT,PACKING,MATL 2
20511-00 COLLET,NEEDLE,MATL 2
20514-00 FITTING,HOSE 1
20634-01 ELEMENT,MIXING,SPIRAL 1/4 1
21044-02 O-RING,O-RING,SILICONE,2-002 1
21456-00 HOUSING,PACKING,MAT’L 2
21491-00 TUBE,PIVOT,CUTTER 1
21505-00 RETAINER,SEAT,VALVE,MATL 1
222385 TAG,WARNING 1
22904-00 STEM,VALVE,CHECK 1
22908-00 NUT,ROUND,5/32 FLATS,4-40 2
23002-00 NUT,RETAINING 1
23005-J5 TIP,SPRAY,20/50,INDY GUN,SST 1
23016-02 HOUSING,CHECK,VALVE,SOLVNT,INDY2 1
23046-00 SPACER,TIP,SPRAY,INDY-GUN 1
23501-00 BLOCK,MIX,INDY 2 1
23502-00 HOUSING,FRONT,GUN 1
23503-00 TRIGGER,GUN,INDY 2 1
23504-00 HANDLE,PULL,TRIGGER 1
23505-00 RESISTOR,REST,HANDLE,GUN 1
23506-00 ADAPTER,HANDLE,INDY 2 1
23507-00 HANDLE,GUN,INDY 2 1
23508-00 LOCK,TRIGGER,INDY 2 1
23509-00 GUARD,TRIGGER 1
23510-00 GUARD,NEEDLE 1
23511-00 ADAPTER,SOLVENT,AIR 1
23512-00 BRACKET,CHOPPER,INDY 2 1
23513-00 BRACKET,MOUNT,ROTATING,CHOPPER 1
23514-00 PIN,GUN,SST 2
Part Description Qty
23515-00 RESISTOR,CATALYST 1
23516-00 FITTING,NIPPLE,HEX,1/16NPT X 1/16N 1
23517-00 FITTING,REDUCER,NIPPLE,1/8X1/16NPT 1
23518-00 VALVE,BALL,2-WAY,1/8NPTF BR 1
23519-00 SPACER,BLOCK,MIX 1
23520-00 FITTING,CATALYST,INDY 2 1
23521-00 PLUG,PLUG,RESIN,CHECK 1
23522-00 HOUSING,RESIN,INDY 2 1
23524-01 SPRING,COMPRESSION,13.28RATE 2
23524-02 SPRING,COMPRESSION,10.62RATE 1
23525-01 NUT,LOCK,FLEX-TOP,1/4HX,4-40 1
23527-00 PLUG,PLUG,NIGHT,INDY 2 1
23528-01 STEM,VALVE,CHECK,SOLVENT 1
23528-02 STEM,VALVE,CHECK,RESIN 1
23529-00 HOUSING,VALVE,CHECK,CATALYST 1
23531-01 SCREW,SHOULDER,SLOTTED,SST 2
23532-01 SCREW,SET,FTPT,5/16-18 X 5/16 1
23533-01 SCREW,SET,CNPT,5/16-18 X 3/8 2
23534-00 PIN,DETENT,10-32UNF 1
23535-00 RETAINER,RING,RETAINER 2
23536-00 HANDLE,REST,HANDLE 1
23537-00 SPRING,NEEDLE,VALVE 2
23539-00 BLOCK,MAIN,GUN,INDY 2 1
23540-00 HOUSING,BODY,VALVE,CHECK,CATALYST 1
23554-00 WASHER,SEAT,CATALYST,INDY 1
23598-00 SPRING,COMPRESSION,.234/.328OD 1
16J757 WASHER,PTFE,.228ID 3
2594-02 PIN,ROLL,1/8 DIA X 1/2 1
623-RC HOSE,TUBING,POLYETHYLENE,1/8 0.063
7704-08C SCREW,SET,HALF DOG,#8 2
8212-12F SCREW,SHDC,SS,.190-32X .375 2
8212-16F SCREW,SHDC,SS,.190-32X .500 4
8212-40F SCREW,SHDC,SS,.190-32X1.250 1
8212-56F SCREW,SHDC,SS,.190-32X1.750 4
A-63-19A O-RING,O-RING,SILICONE,2-011 2
A-76 CAP,RETAINER,KNURL 1
A-77 SPACER,O-RING 1
A-78 SEAT,VALVE,.218/.220ID 1
C-308 HOUSING,BODY,VALVE,MAT’L & AIR 1
C-315 WASHER,CRUSH,ALUM,.312ID 1
C-342 ROD,PUSH,AIR,1.325 LONG 1
CC-116 O-RING,O-RING,SILICONE,2-012 2
CJ-136 O-RING,O-RING,SILICONE,2-006 1
D-108 WASHER,SEAT,MAT’L 1
E-123 RETAINER,SEAT,VALVE,MAT’L 1

14 GC-1306S
To relieve uid and air pressures:
1. Push down Yellow slide valve, P/N 21402-00 to bleed
off air to system.
2. Open P/N 21228-00 on catalyst pump to recirculation
position.
3. Open P/N 21192-00 on bottom of material pump.
4. Verify the trigger lock is in the locked position.
Daily Maintenance
It is recommended that the following service be per-
formed on a daily basis.
1. The Gun is built at the factory with, P/N 21222-00
Lubricate. This is a water soluble lubricate, not
affected by most solvents. When maintaining the
Gun, it is recommended that this is used as outlined
on “Lubricate Page”. Clean the Gun using a brush
and a appropriate clean solvent.
2. Inspect Gun Valve Needle shafts, making certain
they are clean and free of over-spray or foreign-
material. Clean and lubricate as required.
3. Inspect the Gun Packings, Needles and Seats for
catalyst or material leakage. If leakage does occur,
correct at once! If material leaks (or drips) out of the
nose of the gun, this indicates that there is a bad needle
/seat condition. If material leaks out of the back of the
needle stem, this indicates loose or worn packings
and may be repacked by tightening the packing nuts,
P/N 20509-00 1/8 turn each until leak stops. Test trigger
to verify spring can return needle to seat.
4. Maintain a reasonable stock level of “wear” items
such as Packings, Seals and O-Rings
5. If dispense gun is leak tested, be sure to dry gun
thoroughly.
6. Never leave dispense gun immersed in any liquid.
Pressure Relief Procedure

15GC-1306S
O-Ring Chart
Maintenance
13867-03
EPRO-Ring
(BLACK)
13867-07
EPRO Ring
(BLACK)
13867-10
EPRO- Ring
(BLACK)
CJ-136
Silicone O-Ring
(ORANGE)
A-63-19A
Silicone O-Ring
(ORANGE)
13076-06
O-Ring
(WHITE)
13867-05
EPRO-Ring
(BLACK)
13867-09
EPRO-Ring
(BLACK)
21044-02
Silicone O-Ring
(ORANGE)
CJ-137
Silicone O-Ring
(ORANGE)
CC-116
Silicone O-Ring
(ORANGE)
PTFE

16 GC-1306S
Parts Replacement Procedure
Before performing maintenance on this dispense gun,
follow Pressure Relief Procedure.
1. Read each procedure entirely before beginning
and refer to the illustration views as needed.
2. Flush and clean all passages as they become
accessible.
3. Clean all parts before assembly.
4. Replace all O-Rings, Valves and Seals with new
parts from the appropriate kit.
5. Inspect all parts for wear or damage and replace
as required with new GENUINE GlasCraft
REPLACEMENT PARTS from your authorized
GlasCraft Distributor.
6. Inspect all threads for wear or damage and
replace as required.
7. Tighten all threaded parts securely, but not
excessively, upon assembly.
8. O-rings can fail if subjected to any of the
following conditions.
a. Swelling - coming in contact with
solvent or oil from compressor.
b. Cut - sharp, unlubricated edge in gun
head or handle.
c. Sticky - contaminated with oil, water,
solvent, catalyst, resin or gel-coat.
d. Chafng - dry sliding surfaces (needs
lubrication).
9. Lightly lubricate all O-Rings with petroleum jelly.
10. Check all springs for resilience. They should
return quickly to their original (new) length.
11. Clean the exterior of the Gun and Hoses with
an appropriate, clean solvent and cloth or brush.
Hose Removal
1. Releive pressure (See page 19).
2. Remove Resin Hose with an 11/16” wrench.
(Hold delivery tube with an 11/16 wrench.)
3. Remove Catalyst Hose with a 9/16” wrench.
(Hold delivery tube with a 9/16 wrench.)
4. Remove Air / Flush Block with an 5/32” Allen
wrench. Remove block, watch for spring and
ball from Air Valve
5. Remove all tubing lines by pushing in on
the tting and pulling the tubing out.
6. If optional berglass chopper is being used,
remove the chopper air hose with a 11/16”
wrench. (Hold the air hose inlet tting with
a 9/16” wrench)
Tape a clean polyethylene bag over the end of each
Hose to prevent spillage and to keep clean.
Maintenance
Notice
Due to the different o-ring materials and lubricants used
in the dispense guns, never submerge or soak any dis-
pense gun in any type of solvent. Submerging or soak-
ing any dispense gun will void the gun warranty.
Isocyanate Conditions
Rev. G 6/17/2008 21
Isocyanate Conditions
Material Self-ignition
Moisture Sensitivity of
Isocyanites
Isocyanites (ISO) are catalysts used in two component
foam and polyurea coatings. ISO will react with moisture
(such as humidity) to form small, hard, abrasive crystals,
which become suspended in the fluid. Eventually a film
will form on the surface and the ISO will begin to gel,
increasing in viscosity. If used, this partially cured ISO
will reduce performance and the life of all wetted parts.
To prevent exposing ISO to moisture:
•Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
•Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
•Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
•Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
•Never use solvent on one side if it has been contam-
inated from the other side.
•Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
humidity, and the temperature.
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.

17GC-1306S
Needle & Pin Removal Procedures
1. Remove needle collets. (3/8in. Wrench)
2. Remove set screws. (5/64in. Hex Key)
3. Remove needle guard.
4. Remove pins.
5. Remove needle assemblies. (9/16in. Wrench)
1
2
3
4
5
Maintenance

18 GC-1306S
21222-00
20507-00
(Retainer)
If Packing, P/N 20507-00 and Packing Disks,
P/N 20508-00 are removed from Needle and Pack-
ing Housing, GlasCraft recommends that these
parts always be replaced with NEW packings and
packing disks.
1. Ensure spring is seated on needle shoulder.
2. Insert needle into the packing housing .
3. Lubricate a PTFE packing disk with red lube
and slide into housing.
4. Lubricate the retainer with red lube and slide it into
the housing with the at side entering the housing
rst. (Concave side entering the housing last).
5. Lubricate the remaining (4) PTFE disc and slide
them into the housing.
6. a. Lubricate the tip of the packing nut, screw it into
the housing and hand tighten until it stops.
b. use a 3/8in. wrench on packing nut and a 9/16in.
wrench on the packing housing and tighten 1/16 to
1/4 turn.
c. back off then tighten a little more.
d. back off then tighten a little more.
e. back off then snug tight until you hear a “POP”.
Needle Test
1. Put the tip of the needle on a hard surface and press
down on the assembly to compress the spring. Release
the assembly and the needle should return to it’s origi-
nal position.
2. Turn the assembly over and place the back end of the
needle on a hard surface and press down until it stops.
Lift up on the spring and lock inside the housing to
ensure that the seal has extruded through the hole and
surrounds the needle as shown.
Maintenance
Isocyanate Conditions
Rev. G 6/17/2008 21
Isocyanate Conditions
Material Self-ignition
Moisture Sensitivity of
Isocyanites
Isocyanites (ISO) are catalysts used in two component
foam and polyurea coatings. ISO will react with moisture
(such as humidity) to form small, hard, abrasive crystals,
which become suspended in the fluid. Eventually a film
will form on the surface and the ISO will begin to gel,
increasing in viscosity. If used, this partially cured ISO
will reduce performance and the life of all wetted parts.
To prevent exposing ISO to moisture:
•Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
•Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
•Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
•Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
•Never use solvent on one side if it has been contam-
inated from the other side.
•Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
humidity, and the temperature.
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.

19GC-1306S
Needle & Pin Reassemble Procedure
1. Reassemble the needle assemblies to the gun body. Lubricate the o-rings & use PTFE tape on the threads.
2. Make sure the gun pins are lubricated and slide them into the gun block and can be
seen between the gun block and the back side of the trigger and they both are exposed
at the back of the gun block near the catalyst and resin needles.
3. Lock-tite both of the set screws, then assemble them to the needle guard using a 5/64in.
hex key and make sure they are ush. Fine adjustment will be done after reassembly.
4. Slide the needle guard over the catalyst and resin needles.
5. Attach the collet nuts to exposed needles and hand tighten. Before tightening with a wrench
place the needle guard 1/16in. (1.66mm) gap between the gun block and needle guard
and tighten using a 3/8in. wrench while holding in place with your hand. Be sure to tighten
the cullet nuts evenly.
5
3
4
2
1
Flush
OK
Maintenance

20 GC-1306S
Trigger & Needle Guard Readjustment Procedure
If you trigger the gun and notice that one needle is activating before
the other and not parallel, ne adjustment is needed.
1. Using a 5/64in. hex key adjust the Set Screw which is NOT making
gun pin contact when the gun is triggered. Turn the set screw until
both needles activate at the same time. Making the needle guard
parallel is very important, to prevent LAG-LEAD in the catalyst
& resin mix.
NOT OK
Set Screws 5/64in. hex key
Maintenance