Graco Reactor A Series Instruction Manual

Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441
Copyright 2003, Graco Inc. is registered to I.S. EN ISO 9001
309812 rev. D
Operation
Air and Hydraulic, Heated, Plural
Component Proportioners
For spraying polyurethane foam and polyurea coatings.
Not for use in explosive atmospheres.
Important Safety instructions.
Read all warnings and instructions in this manual.
Save these instructions. See Models, page 3.
TI3699b

2309812D
Contents
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . 5
Supplied Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Typical Installation, with circulation . . . . . . . . . . 10
Typical Installation, without circulation . . . . . . . 11
Component Identification . . . . . . . . . . . . . . . . . . . 12
Controls and Indicators . . . . . . . . . . . . . . . . . . . . 13
Isocyanate Hazard . . . . . . . . . . . . . . . . . . . . . . . . . 15
Moisture Sensitivity of Isocyanates . . . . . . . . . . . 15
Spray Adjustments . . . . . . . . . . . . . . . . . . . . . . . . 15
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Spraying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 31
Fluid Circulation . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Diagnostic Codes . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 42
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 42

Models
309812D 3
Models
Air Powered Reactors
A SERIES
A-XP SERIES
Part No. Series Model
Voltage
(phase)
Heater
Watts
(no hose)
Flow
lb/min
(kg/min)
at 75 cpm
Output per
Cycle (A + B)
gal. (liter)
Pressure
Ratio
Maximum Fluid
Working Pressure
psi (MPa, bar)
246037 B A-25 230V (1) 10,200 25 (11) .031 (0.117) 16:1 1920 (13, 130)
246750 B A-25 230V (3) 10,200 25 (11) .031 (0.117) 16:1 1920 (13, 130)
246751 B A-25 380V (3) 10,200 25 (11) .031 (0.117) 16:1 1920 (13, 130)
at 45 cpm
246038 B A-50 230V (1) 15,300 50 (22) 0.114 (0.431) 26:1 2000 (14, 140)
246754 B A-50 230V (3) 15,300 50 (22) 0.114 (0.431) 26:1 2000 (14, 140)
246755 B A-50 380V (3) 15,300 50 (22) 0.114 (0.431) 26:1 2000 (14, 140)
Part No. Series Model
Voltage
(phase)
Heater
Watts
(no hose)
Flow
gpm (lpm)
at 78 cpm
Output per
Cycle (A + B)
gal. (liter)
Pressure
Ratio
Maximum Fluid
Working Pressure
psi (MPa, bar)
246639 B A-XP2 230V (1) 10,200 1.5 (5.7) .0193 (.073) 25:1 3000 (20.7, 207)
246752 B A-XP2 230V (3) 10,200 1.5 (5.7) .0193 (.073) 25:1 3000 (20.7, 207)
246753 B A-XP2 380V (3) 10,200 1.5 (5.7) .0193 (.073) 25:1 3000 (20.7, 207)
248635 A A-XP2
2:1
230V (1) 10,200 2.3 (8.6) .0290 (.110) 17.1:1 2050 (14.1, 141)
248636 A A-XP2
2:1
230V (3) 10,200 2.3 (8.6) .0290 (.110) 17.1:1 2050 (14.1, 141)
248637 A A-XP2
2:1
380V (3) 10,200 2.3 (8.6) .0290 (.110) 17.1:1 2050 (14.1, 141)

Models
4309812D
Hydraulic Powered Reactors
H-50 SERIES
H-XP SERIES
Heat Packages (do not include proportioner)
HT SERIES
Part No. Series Model
Voltage
(phase)
Heater
Watts
(no hose)
Flow
lb/min
(kg/min) at
45 cpm
Output per
Cycle (A + B)
gal. (liter)
Pressure
Ratio
Maximum Fluid
Working Pressure
psi (MPa, bar)
246039 B H-50 230V (1) 15,300 50 (22.5) 0.114 (0.433) 1.65:1 2000 (14, 140)
246756 B H-50 230V (3) 15,300 50 (22.5) 0.114 (0.433) 1.65:1 2000 (14, 140)
246757 B H-50 380V (3) 15,300 50 (22.5) 0.114 (0.433) 1.65:1 2000 (14, 140)
Part No. Series Model
Voltage
(phase)
Heater
Watts
(no hose)
Flow
gpm (lpm)
at 50 cpm
Output per
Cycle (A + B)
gal. (liter)
Pressure
Ratio
Maximum Fluid
Working Pressure
psi (MPa, bar)
246040 B H-XP3 230V (1) 15,300 3.6 (13.7) .072 (0.274) 2.76:1 3000 (20.7, 207)
246758 B H-XP3 230V (3) 15,300 3.6 (13.7) .072 (0.274) 2.76:1 3000 (20.7, 207)
246759 B H-XP3 380V (3) 15,300 3.6 (13.7) .072 (0.274) 2.76:1 3000 (20.7, 207)
Part No. Series Model
Voltage
(phase)
Heater
Watts
(no hose)
246365 B HT-6.0 230V (1) 6,000
246760 B HT-6.0 230V (3) 6,000
246761 B HT-6.0 380V (3) 6,000
246607 B HT-10.2 230V (1) 10,200
246762 B HT-10.2 230V (3) 10,200
246763 B HT-10.2 380V (3) 10,200
246364 B HT-15.3 230V (1) 15,300
246764 B HT-15.3 230V (3) 15,300
246765 B HT-15.3 380V (3) 15,300
TI3707a

Manual Conventions
309812D 5
Manual Conventions
Warning Caution
Note
WARNING
A warning alerts you to possible serious injury or
death if you do not follow instructions.
Symbols, such as fluid injection (shown), alert you to a
specific hazard and direct you to read the indicated
hazard warnings on pages 8-9.
CAUTION
A caution alerts you to possible equipment damage or
destruction if you do not follow instructions.
A note indicates additional helpful information.

Supplied Manuals
6309812D
Supplied Manuals
The following manuals are shipped with the Reactor™.
Refer to them for detailed equipment information.
Order Part No. 15B535 for a compact disk of Reactor
manuals translated in several languages.
Air and Hydraulic Reactors
Part No. Description
309813 Air and Hydraulic Reactors, Repair-Parts Manual (English)
Proportioning Pumps (one of following included)
Part No. Description
308224 President®Pump (Models A-25 and A-XP2), Repair-Parts Manual (English)
307547 King®Pump (Model A-50), Repair-Parts Manual (English)
307547 Viscount®Pump (Models H-50 and H-XP3), Repair-Parts Manual (English)
Motors (one of following included)
Part No. Description
306982 President®Air Motor (Models A-25 and A-XP2), Repair-Parts Manual (English)
309347 King®Air Motor (Model A-50), Repair-Parts Manual (English)
307158 Viscount®Hydraulic Motor (Models H-50 and H-XP3), Repair-Parts Manual (English)
Displacement Pumps (one of following included)
Part No. Description
307430 Displacement Pumps (Models A-25, A-XP2, and H-XP3), Repair-Parts Manual (English)
307944 Displacement Pumps (Models A-50 and H-50), Repair-Parts Manual (English)
Reactor Electrical Diagrams (one of following included)
Part No. Description
309854 Electrical Diagrams, 230V 1 phase
309855 Electrical Diagrams, 230V 3 phase
309576 Electrical Diagrams, 380V 3 phase
Air Regulators (air powered units only)
Part No. Description
308168 Instruction-Parts Manual (English)

Related Manuals
309812D 7
Related Manuals
The following manuals are for accessories used with the
Reactor™.
Order Part No. 15B535 for a compact disk of Reactor
manuals translated in several languages.
Order Part No. 15B381 for a compact disk of Fusion
manual translated in several languages.
Hydraulic Power Supply
Part No. Description
307550 Instruction-Parts Manual (English)
Feed Pump Kits
Part No. Description
309815 Instruction-Parts Manual (English)
Air Supply Kit
Part No. Description
309827 Instruction-Parts Manual (English) for Feed Pump Air Supply Kit
Circulation and Return Tube Kits
Part No. Description
309852 Instruction-Parts Manual (English)
Heated Hose
Part No. Description
309572 Instruction-Parts Manual (English)
Fusion Air Purge Spray Gun
Part No. Description
309550 Instruction-Parts Manual (English)
Fusion Mechanical Purge Spray Gun
Part No. Description
309856 Instruction-Parts Manual (English)
Circulation Kit
Part No. Description
309818 Instruction-Parts Manual (English)
Data Reporting Kit
Part No. Description
309814 Instruction-Parts Manual (English)

Warning
8309812D
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Do not point the gun at anyone or at any part of the body.
• Do not put your hand or fingers over the gun fluid nozzle.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Do not “blow back” fluid; this is not an air spray system.
• Follow Pressure Relief Procedure, page 31, when you stop spraying and before cleaning, check-
ing, or servicing equipment.
• Use lowest possible pressure when flushing, priming, or troubleshooting.
• Engage spray gun piston safety lock when not spraying.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately. High pres-
sure hose cannot be recoupled; replace the entire hose.
FIRE, EXPLOSION AND ELECTRIC SHOCK HAZARD
Solvent and fumes in work area can ignite or explode. High voltage components can cause electric
shock. To help prevent fire, explosion, and electric shock:
• Shut off main power switch and wait 5 minutes before opening Reactor cabinet door.
• All electrical wiring must be done by trained and qualified personnel and comply with all local codes.
• Ground equipment and conductive objects. See Ground system, page 24.
• Use equipment only in well ventilated area.
• Eliminate all ignition sources, such as pilot lights, cigarettes and plastic drop cloths (potential static
arc).
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Keep the work area free of debris, including solvent, rags, and gasoline.
• Hold gun firmly to side of grounded pail when triggering into pail.
• Use only grounded hoses.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• To avoid chemical reaction and explosion, do not use 1,1,1-trichloroethane, methylene chloride,
other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum
equipment.

Warning
309812D 9
EQUIPMENT MISUSE HAZARD
Misuse can cause serious injury or death.
• For professional use only.
• Use equipment only for its intended purpose. Call your Graco distributor for information.
• Read manuals, warnings, tags, and labels before operating equipment. Follow instructions.
• Check equipment daily. Repair or replace worn or damaged parts immediately.
• Do not alter or modify equipment. Use only Graco parts and accessories.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not use hoses to pull equipment.
• Comply with all applicable safety regulations.
BURN HAZARD
This equipment is used with heated fluid, which can cause equipment surfaces to become very hot. To
avoid severe burns:
• Do not touch hot fluid or equipment.
• Allow equipment to cool completely before touching it.
• Wear gloves if fluid temperature exceeds 110°F (43°C).
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read Material Safety Data Sheet (MSDS) to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
You must wear proper protective equipment when operating, servicing, or when in the operating area of
the equipment to help protect you from serious injury, including eye injury; inhalation of toxic fumes; and
hearing loss. This equipment includes but is not limited to:
• Protective eyewear.
• Gloves, clothing, and respirator as recommended by the fluid and solvent manufacturer.
• Hearing protection.
WARNING

Typical Installation, with circulation
10 309812D
Typical Installation, with circulation
Key for FIG. 1
A Air Powered Reactor
B Heated Hose (see page 38)
C Fluid Temperature Sensor (FTS)
D Heated Whip Hose (see page 38)
E Fusion Spray Gun (see page 38)
F Gun Air Supply Hose
G Feed Pump Air Supply Lines
(part of Air Supply Kit, page 38)
J Fluid Supply Lines
K Feed Pumps (see page 38)
L Agitator
M Desiccant Dryer (part of Return Tube Kit, page 38)
P Gun Fluid Manifold (part of Fusion gun)
Q Air Quick-Disconnect (part of Circulation Kit, page 38)
R Air Purge Lines (part of Circulation Kit, page 38)
S Air Line Shutoff Valve
U Proportioner Air Supply Line
W Air Filter/Separator
AR Air Regulator (part of Reactor, page 12)
BV Bleed-Type Master Air Valve (part of Reactor, page 12)
FIG. 1: Typical Installation, with circulation (246037 Air Powered Reactor Shown)
A
B
C*
DE
F
K
L
M
G
J
K
TI3675a
R
P
W
R
* Shown exposed for clarity. Wrap with tape during operation.
J
G
G
J
AR
BV
S
M
G
Q
Q
U

Typical Installation, without circulation
309812D 11
Typical Installation, without circulation
Key for FIG. 2
A Reactor Proportioner
B Heated Hose (see page 38)
C Fluid Temperature Sensor (FTS)
D Heated Whip Hose (see page 38)
E Fusion Spray Gun (see page 38)
F Gun Air Supply Hose
G Feed Pump Air Supply Lines
(part of Air Supply Kit, page 38)
H Waste Containers
J Fluid Supply Lines
K Feed Pumps (see page 38)
L Agitator
M Desiccant Dryer (part of Return Tube Kit, page 38)
N Bleed Lines
P Gun Fluid Manifold (part of Fusion gun)
Q Air Quick-Disconnect (part of Circulation Kit, page 38)
S Hydraulic Supply Line
T Hydraulic Return Line
V Hydraulic Power Supply, with enclosed return filter
W Air Filter/Separator
HS Hydraulic Shutoff Valve (part of Reactor, page 12)
FIG. 2: Typical Installation, without circulation (246040 Hydraulic Powered Reactor Shown)
A
B
C*
D
E
F
G
H
J
K
L
M
G
J
K
TI3697a
N
P
* Shown exposed for clarity. Wrap with tape during operation.
H
W
V
T
S
Q
G
HS

ComponentIdentification
12 309812D
Component Identification
Key for FIG. 3
AR Air Regulator
BA Component A Pressure Relief Outlet
BB Component B Pressure Relief Outlet
BV Bleed-Type Master Air Valve
CC Cycle Counter
EC Electrical Cord Strain Relief
FA Component A Fluid Manifold Inlet (behind manifold block)
FB Component B Fluid Manifold Inlet
FH Fluid Heaters (behind shroud)
FM Reactor Fluid Manifold
GA Component A Pressure Gauge
GB Component B Pressure Gauge
HA Component A Hose Connection
HB Component B Hose Connection
HC Heated Hose Electrical Connector
HR Hydraulic Return Fitting, 1” npt(f)
HS Hydraulic Shutoff Valve, 3/4 npt(f)
MP Main Power Switch
PA Component A Pump
PB Component B Pump
PM Pump Motor
RS Red Heat Stop Button
SA Component A PRESSURE RELIEF/SPRAY Valve
SB Component B PRESSURE RELIEF/SPRAY Valve
SC Fluid Temperature Sensor Cable
TC Temperature Control Display
UA Component A Fluid Inlet Strainer
UB Component B Fluid Inlet Strainer
VA Component A Fluid Inlet Valve
VB Component B Fluid Inlet Valve
FIG. 3: Component Identification
TI3582b
TC
PM
PA
FM
EC
MP
VB PB
FH
CCRS
SC
HC
VA
Detail of Reactor Fluid Manifold
TI3592a
GA
GB
SB
FB
BB
HB
HA
BA
FA
SA
TI2500a-1
Detail of Main Power Switch
(right side of unit)
HR
HS
UA
UB
Hydraulic Reactor
TI3669b
Air-Powered Reactor
TC
PM
PA
FM
VB PB
FH
CCRS
SC
HC
VA
AR
UA
UB
BV

Controls and Indicators
309812D 13
Controls and Indicators
Actual Temperature Key/LED
Press to display actual temperature.
Target Temperature Key/LED
Press to display target temperature.
Temperature Scale
Keys/LEDs
Press or to change temperature scale.
Temperature Arrow Keys
Press , then press or to adjust tem-
perature settings in 1 degree increments.
Temperature Displays
Show actual temperature or target temperature of
heater zones, depending on selected mode. Defaults to
actual at startup. Range is 32-190°F (0-88°C) for A and
B, 32-180°F (0-82°C) for hose.
FIG. 4. Controls and Indicators
1234567
°F
°C
A
B
Zone A
Arrow
Keys
Zone B
Arrow
Keys
Hose Zone
Arrow Keys
Temperature
Scale Keys
Heater A
On/Off
Key
Heater Power Indicators
Target
Temperature
Key
Actual
Temperature
Key
Heater Displays
Hose Heater
On/Off Key
Heater B
On/Off
Key
Cycle Counter Reset Button
°F°C

Controls and Indicators
14 309812D
Heater Zone On/Off
Keys/LEDs
Press to turn heater zones on and off. Also clears
heater zone diagnostic codes, see page 35.
LEDs are on steady when heater zones are powering
up. Begin flashing as heat reaches targets.
Main Power Switch
Located on right side of unit, page 12. Turns Reactor
power ON and OFF . Does not turn
heater zones or pumps on.
Red Stop Button
Located between temperature control panel and cycle
counter panel, page 12. Press to shut off heater
zones only. Does not stop air or hydraulic power to
pumps. Use main power switch to shut off all power to
heat control box. Close red-handled valve (BV or HS,
page 12) to shut off power to motor.
Cycle Counter
Displays cycle count.
Circuit Breakers
Located inside Reactor cabinet.
* Depending on model.
LEDs will also flash if cutback point is reached.
To clear counter, press reset button.
WARNING
Read warnings, page 8.
Ref. Size Component
CB1 50 A Hose/Transformer Secondary
CB2 20 A Transformer Primary
CB3 25 or 40 A* Heater A
CB4 25 or 40 A* Heater B
CB5 20 A Not Used
TI2514A
CB3 CB4 CB5
CB1
CB2
For wiring and cabling, see repair manual.

Isocyanate Hazard
309812D 15
Isocyanate Hazard
Moisture Sensitivity of Isocyanates
Isocyanates (ISO) are catalysts used in two component
foam and polyurea coatings. ISO will react with moisture
(such as humidity) to form small, hard, abrasive crystals,
which become suspended in the fluid. Eventually a film
will form on the surface and the ISO will begin to gel,
increasing in viscosity. If used, this partially cured ISO
will reduce performance and the life of all wetted parts.
To prevent exposing ISO to moisture:
• Always use a sealed container with a desiccant
dryer in the vent, or a “nitrogen blanket.” Never store
ISO in an open container.
• Keep the wet-cup of the pump filled with Graco ISO
pump oil, Part No. 217374. The lubricant creates a
barrier between the ISO and the atmosphere.
• Use moisture resistant hoses. The component A
(ISO) hose must be constructed of polyethylene
(PE), PTFE, polyolefin, or moisture-proof rubber
compounds. Dry hoses before use.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
Spray Adjustments
Flow rate, atomization, and amount of overspray are
affected by four variables.
•Fluid pressure setting. Too little pressure results in
an uneven pattern, coarse droplet size, low flow,
and poor mixing. Too much pressure results in
excessive overspray, high flow rates, difficult control,
and excessive wear.
•Fluid temperature. Similar effects to fluid pressure
setting. The A and B temperatures can be offset to
help balance the fluid pressure.
•Mix chamber size. Choice of mix chamber is based
on desired flow rate and fluid viscosity.
•Cleanoff air adjustment. Too little cleanoff air
results in droplets building up on the front of the
nozzle, and no pattern containment to control over-
spray. Too much cleanoff air results in air-assisted
atomization and excessive overspray.
WARNING
Read Material Safety Data Sheet (MSDS) to know the
specific hazards of isocyanates. Use equipment in a
well-ventilated area. Wear respirator, gloves, and pro-
tective clothing when using isocyanates.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO.

Setup
16 309812D
Setup
1. Locate Reactor
a. Locate Reactor on a level surface.
b. Do not expose Reactor to rain.
c. To mount on truck, bolt mounting feet of
Reactor to truck bed. See page 39.
TI3582b

Setup
309812D 17
See TABLE 1. Does not include air compressor
or hydraulic power supply.
* Full load amps with all devices operating at maximum
capabilities. Fuse requirements at various flow rates and
mix chamber sizes may be less.
** Total system watts for all units, using 310 ft (94.6 m)
hose.
2. Electrical requirements
WARNING
Installing this equipment requires access to parts
which may cause electric shock or other serious injury
if work is not performed properly. Have a qualified
electrician connect power and ground to main power
switch terminals, see page 18. Be sure your installa-
tion complies with all National, State and Local safety
and fire codes.
Table 1: Electrical Requirements
(kW/Full Load Amps)
A SERIES
Part
No. Model
Voltage
(phase)
Full
Load
Peak
Amps*
System
Watts**
246037 A-25 230V (1) 62 14,540
246750 A-25 230V (3) 40 14,540
246751 A-25 380V (3) 22 14,540
246038 A-50 230V (1) 84 19,640
246754 A-50 230V (3) 57 19,640
246755 A-50 380V (3) 33 19,640
A-XP SERIES
246639 A-XP2 230V (1) 62 14,540
246752 A-XP2 230V (3) 40 14,540
246753 A-XP2 380V (3) 22 14,540
248635 A-XP2
2:1
230V (1) 62 14,540
248636 A-XP2
2:1
230V (3) 40 14,540
248637 A-XP2
2:1
380V (3) 22 14,540
H SERIES
246039 H-50 230V (1) 84 19,640
246756 H-50 230V (3) 57 19,640
246757 H-50 380V (3) 33 19,640
H-XP SERIES
246040 H-XP3 230V (1) 84 19,640
246758 H-XP3 230V (3) 57 19,640
246759 H-XP3 380V (3) 33 19,640
HT SERIES (Heat Package Only)
246365 HT-6.0 230V (1) 44 10,340
246760 HT-6.0 230V (3) 27 10,340
246761 HT-6.0 380V (3) 18 10,340
246607 HT-10.2 230V (1) 62 14,540
246762 HT-10.2 230V (3) 40 14,540
246763 HT-10.2 380V (3) 22 14,540
246364 HT-15.3 230V (1) 84 19,640
246764 HT-15.3 230V (3) 57 19,640
246765 HT-15.3 380V (3) 33 19,640
Table 1: Electrical Requirements
(kW/Full Load Amps)
A SERIES
Part
No. Model
Voltage
(phase)
Full
Load
Peak
Amps*
System
Watts**

Setup
18 309812D
3. Connect electrical cord
Power cord is not supplied. See TABLE 2. Use 5/32
or 4 mm hex allen wrench to make connections.
Table 2: Power Cord Requirements
Part No. Model
Cord Specification
AWG (mm2)
246037 A-25 6 (13.3), 2 wire + ground
246750 A-25 8 (8.4), 3 wire + ground
246751 A-25 10 (5.3), 4 wire + ground
246038 A-50 4 (21.2), 2 wire + ground
246754 A-50 8 (8.4), 3 wire + ground
246755 A-50 8 (8.4), 4 wire + ground
246639 A-XP2 6 (13.3), 2 wire + ground
246752 A-XP2 8 (8.4), 3 wire + ground
246753 A-XP2 10 (5.3), 4 wire + ground
248635 A-XP2 2:1 6 (13.3), 2 wire + ground
248636 A-XP2 2:1 8 (8.4), 3 wire + ground
248637 A-XP2 2:1 10 (5.3), 4 wire + ground
246039 H-50 4 (21.2), 2 wire + ground
246756 H-50 8 (8.4), 3 wire + ground
246757 H-50 8 (8.4), 4 wire + ground
246040 H-XP3 4 (21.2), 2 wire + ground
246758 H-XP3 8 (8.4), 3 wire + ground
246759 H-XP3 8 (8.4), 4 wire + ground
246365 HT-6.0 8 (8.4), 2 wire + ground
246760 HT-6.0 10 (5.3), 3 wire + ground
246761 HT-6.0 12 (3.3), 4 wire + ground
246607 HT-10.2 6 (13.3), 2 wire + ground
246762 HT-10.2 8 (8.4), 3 wire + ground
246763 HT-10.2 10 (5.3), 4 wire + ground
246364 HT-15.3 4 (21.2), 2 wire + ground
246764 HT-15.3 8 (8.4), 3 wire + ground
246765 HT-15.3 8 (8.4), 4 wire + ground
WARNING
Read warnings, page 8.
a. 230V, 1 phase: Connect power leads to
L1 and L2, and green to ground (GND).
b. 230V, 3 phase: Connect power leads to
L1, L2, and L3. Connect green to
ground (GND).
c. 380V, 3 phase: Connect power leads to
L1, L2, and L3. Connect neutral to N.
Connect green to ground (GND).
L1
L2
GND
TI2515c
L1L2
GND
TI3248b
L3
L1
L2
GND
TI2725b
L3
N

Setup
309812D 19
4. Connect power source
to motor
a. Air powered models:
See FIG. 1. Connect air supply line (U)
to air regulator kit inlet. See Technical
Data on page 40 for inlet sizes, recom-
mended hose sizes, and air consump-
tion requirements.
b. Hydraulic powered models:
Hydraulic shutoff valve (HS, FIG. 3 on
page 12) may be disconnected for ship-
ping. Connect valve to hydraulic inlet fit-
ting before connecting hydraulic supply
line.
See FIG. 2. Connect hydraulic supply
line (S) to shutoff valve (HS). Connect
return line (T) to return fitting. See
Technical Data on page 40 for fitting
sizes, recommended hose sizes, and
hydraulic flow and consumption require-
ments.
Typical hydraulic power supply will have:
• pressure compensated piston pump
• adjustable pressure range from
300-1200 psi (2.1-8.4 MPa, 21-84
bar)
• suction strainer
• return line filter
• air bleed valve
• pressure gauge
• case drain cooler
• appropriate motor starter.
5. Connect feed pumps
a. Install feed pumps (K) in component A
and B supply drums. See FIG. 1 and
FIG. 2, pages 10 and 11.
b. Seal component A drum and use desic-
cant dryer (M) in vent.
c. Install agitator (L) in component B drum,
if necessary.
d. Inlet valve/strainer assemblies may be
disconnected for shipping. Connect to
pump fluid inlets, then connect supply
hoses (J) from feed pumps to Reactor
fluid inlet valves (VA, VB).
Supply hoses from feed pumps should be 3/4 in.
(19 mm) ID minimum.
Model HT heat packages only: connect propor-
tioner hoses to 1/2 npt(f) connections on heater
inlet blocks.
TI3590b
VA
JVB

Setup
20 309812D
6. Connect pressure relief
lines
WARNING
Do not install shutoffs downstream of the PRESSURE
RELIEF/SPRAY valve outlets (BA, BB). The valves
function as overpressure relief valves when set to
SPRAY. Lines must be open so valves can automati-
cally relieve pressure when Reactor is operating.
a. Recommended: Connect air purge
hose (R) to relief fittings (BA, BB) of
both PRESSURE RELIEF/SPRAY
valves. Route hose back to component
A and B drums. Also see FIG. 1, page
10.
b. Alternately: Secure supplied bleed
tubes (N) in grounded, sealed waste
containers (H). See FIG. 2, page 11.
TI3589a
BA BB
SA
SB
R
R