Graco ProBell User manual

Instructions-Parts
ProBell® ProBell®
ProBell®Cart Cart CartSystems Systems Systems3A4232D
EN
ProBell ProBell
ProBellRotary Rotary RotaryApplicator Applicator ApplicatorSystem System Systemfor for forelectrostatic electrostatic electrostatic󰘰nishing 󰘰nishing 󰘰nishingand and andcoating coating coatingapplications applications applicationsusing using usingsolventborne solventborne solventborne
or or
orwaterborne waterborne waterbornespray spray spraymaterials. materials. materials.Not Not Notapproved approved approvedfor for foruse use usein in inexplosive explosive explosiveatmospheres atmospheres atmospheresor or orhazardous hazardous hazardouslocations. locations. locations.
For For
Forprofessional professional professionaluse use useonly. only. only.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Thisequipmentcouldpresenthazardsifnotoperatedaccordingto
theinformationinthemanuals.Readallwarningsandinstructions
inthismanualandinallProBell™componentmanuals.Save Save
Saveall all all
instructions. instructions.
instructions.
100psi(0.7MPa,7.0bar)MaximumAir
InletPressure
Seepage3forapprovalinformation.
PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents
Contents
RelatedManuals................................................2
Models...............................................................3
Warnings...........................................................6
ProBellSystemInformation.................................9
SystemConnectionsandFeatures......................10
Installation..........................................................11
InstallOptionalWheels.................................12
InstalltheSystemLogicController................12
ConnecttheElectrostaticController..............13
ConnectPowerSupply.................................13
GroundtheSystem......................................14
CompletetheInstallation..............................14
ConnectAirSupply......................................14
Parts..................................................................15
ProBellSystem............................................15
CartKit24Z225...........................................17
Dimensions........................................................19
TechnicalSpeci󰘰cations......................................20
CaliforniaProposition65.....................................20
GracoStandardWarranty....................................22
Related Related
RelatedManuals Manuals Manuals
Manual Manual
Manualin in inEnglish English EnglishDescription Description Description
334452ProBell®RotaryApplicator,Instructions/Parts
334626ProBell®RotaryApplicator,HollowWrist,Instructions/Parts
3A3657ProBell®ElectrostaticController
3A3953ProBell®SpeedController
3A3954ProBell®AirController
3A3955ProBell®SystemLogicController
3A4384ProBell®SystemCGMInstallationKit
3A4346ProBell®HoseBundlesKit
3A4738ProBell®Re󰘱ectiveSpeedSensorKit
3A4799ProBell®AirFiltersKit
23A4232D

Models
Models Models
Models
ProBellCartSystemsincludeapplicator,20meter(65ft.)hosebundle,ElectrostaticController,Speed
Controller,ElectronicAirController,andSystemLogicController.Thesystemsdifferbytheapplicator,hose
bundle,andelectrostaticcontrollerincluded.Seethetablesbelowforadescriptionofthemodelsavailable.
SOLVENTBORNE SOLVENTBORNE
SOLVENTBORNEPROBELL PROBELL PROBELLCART CART CARTSYSTEM SYSTEM SYSTEM
CART CART
CART
MODEL MODEL
MODELAPPLICATOR APPLICATOR
APPLICATORMODEL MODEL MODELAPPLICATOR APPLICATOR APPLICATORSTYLE STYLE STYLENOZZLE NOZZLE
NOZZLESIZE SIZE SIZE
(mm) (mm)
(mm)CUP CUP
CUPSIZE SIZE SIZE(mm) (mm) (mm)
P1A130R1A130STANDARD0.7515
P1A140R1A140STANDARD115
P1A150R1A150STANDARD1.2515
P1A230R1A230HOLLOWWRIST0.7515
P1A240R1A240HOLLOWWRIST115
P1A250R1A250HOLLOWWRIST1.2515
P3A130R3A130STANDARD0.7530
P3A140R3A140STANDARD130
P3A150R3A150STANDARD1.2530
P3A160R3A160STANDARD1.530
P3A230R3A230HOLLOWWRIST0.7530
P3A240R3A240HOLLOWWRIST130
P3A250R3A250HOLLOWWRIST1.2530
P3A260R3A260HOLLOWWRIST1.530
P5A140R5A140STANDARD150
P5A150R5A150STANDARD1.2550
P5A160R5A160STANDARD1.550
P5A240R5A240HOLLOWWRIST150
P5A250R5A250HOLLOWWRIST1.2550
P5A260R5A260HOLLOWWRIST1.550
24Z261ThismodeldoesnotcontaintheProBell®RotaryApplicatororthehosebundle.
*Allapplicatorsshipwithaserratedaluminumbellcup.SeetheCupSelectionChartsintheApplicator
manualtoseeallavailablecups.
**Solventbornesystemscomewithhosebundle24Z169whichincludesairlines,󰘱uidlines,󰘰beropticcable,
systempowercable,andgroundcable.
3A4232D3

Models
WATERBORNE WATERBORNE
WATERBORNEPROBELL PROBELL PROBELLCART CART CARTSYSTEM SYSTEM SYSTEM
CART CART
CART
MODEL MODEL
MODELAPPLICATOR APPLICATOR
APPLICATORMODEL MODEL MODELAPPLICATOR APPLICATOR APPLICATORSTYLE STYLE STYLENOZZLE NOZZLE
NOZZLESIZE SIZE SIZE
(mm) (mm)
(mm)CUP CUP
CUPSIZE SIZE SIZE(mm) (mm) (mm)
P1A138R1A138STANDARD0.7515
P1A148R1A148STANDARD115
P1A158R1A158STANDARD1.2515
P1A238R1A238HOLLOWWRIST0.7515
P1A248R1A248HOLLOWWRIST115
P1A258R1A258HOLLOWWRIST1.2515
P3A138R3A138STANDARD0.7530
P3A148R3A148STANDARD130
P3A158R3A158STANDARD1.2530
P3A168R3A168STANDARD1.530
P3A238R3A238HOLLOWWRIST0.7530
P3A248R3A248HOLLOWWRIST130
P3A258R3A258HOLLOWWRIST1.2530
P3A268R3A268HOLLOWWRIST1.530
P5A148R5A148STANDARD150
P5A158R5A158STANDARD1.2550
P5A168R5A168STANDARD1.550
P5A248R5A248HOLLOWWRIST150
P5A258R5A258HOLLOWWRIST1.2550
P5A268R5A268HOLLOWWRIST1.550
24Z717Systemforwaterborneapplicators.ThismodeldoesnotcontaintheProBell®Rotary
Applicatororthehosebundle.
*Allapplicatorsshipwithaserratedaluminumbellcup.SeetheCupSelectionChartsintheApplicator
manualtoseeallavailablecups.
**Waterbornesystemscomewithhosebundle24Z712whichincludesairlines,󰘰beropticcable,system
powercable,andgroundcable.Fluidlinespurchasedseparately.
43A4232D

Models
NON NON
NON- - -ELECTROSTATIC ELECTROSTATIC ELECTROSTATICCART CART CARTMODEL MODEL MODEL
CART CART
CART
MODEL MODEL
MODELPURPOSE PURPOSE
PURPOSEDESCRIPTION DESCRIPTION DESCRIPTION
25T742Controlcartfor
non-electrostaticbells
Cart-onlysystemforusewithnon-electrostaticbells.Includesthecart,
speedcontroller,electronicaircontroller,andsystemlogiccontroller.
Thenon-electrostaticProBellandhosebundlemustbepurchased
separately.
3A4232D5

Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanual,referbacktotheseWarnings.Product-speci󰘰c
hazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughoutthebodyofthismanual
whereapplicable.
WARNING WARNING
WARNINGFIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inworkareacanigniteorexplode.Paintor
solvent󰘱owingthroughthesystemcancausestaticsparking.Tohelpprevent󰘰reorexplosion:
•Electrostaticequipmentmustbeusedonlybytrained,quali󰘰edpersonnelwhounderstand
therequirementsofthismanual.
•Groundallequipment,personnel,objectbeingsprayed,andconductiveobjectsinorcloseto
thespraylocation.Resistancemustnotexceed1megohm.SeeGrounding Grounding
Groundinginstructions.
•Donotusepaillinersunlesstheyareconductiveandgrounded.
•AlwaysusetherequiredarcdetectionsettingsandmaintainaSafeDistanceof6inches(152
mm)betweentheapplicatorandtheworkpiece.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingorrepeatedarcdetectionerrorsoccur.Donot
useequipmentuntilyouidentifyandcorrecttheproblem.
•Checkapplicatorresistanceandelectricalgroundingdaily.
•Useandcleanequipmentonlyinawellventilatedlocation.
•Interlocktheapplicatorairand󰘱uidsupplytopreventoperationunlessventilationair󰘱owis
abovetheminimumrequiredvalue.
•UseonlyGroupIIAorGroupDmaterials.
•Alwaysturnoffanddischargetheelectrostaticswhen󰘱ushing,cleaningorservicing
equipment.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticarc).
•Donotplugorunplugpowercordsorturnlightsonoroffwhen󰘱ammablefumesarepresent.
•Keepthesprayareacleanatalltimes.Usenon-sparkingtoolstocleanresiduefromthe
boothandhangers.
•Keepaworking󰘰reextinguisherintheworklocation.
•InterlocktheElectrostaticControllerand󰘱uidsupplywiththeboothventilationsystemto
disableoperationiftheair󰘱owfallsbelowminimumvalues.Followyourlocalcodes.
•Usecleaningsolventswithhighestpossible󰘱ashpointwhen󰘱ushingorcleaningequipment.
•Tocleantheexterioroftheequipment,cleaningsolventsmusthavea󰘱ashpointatleast15°C
(59°F)aboveambienttemperature.Non-ignitable󰘱uidsarepreferred.
63A4232D

Warnings
WARNING WARNING
WARNINGELECTRIC ELECTRIC
ELECTRICSHOCK SHOCK SHOCKHAZARD HAZARD HAZARD
Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan
causeelectricshock.
•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesandbefore
servicingorinstallingequipment.
•Connectonlytogroundedpowersource.
•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodes
andregulations.
PRESSURIZED PRESSURIZED
PRESSURIZEDEQUIPMENT EQUIPMENT EQUIPMENTHAZARD HAZARD HAZARD
Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin
andcauseseriousinjury.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopspraying/dispensingandbefore
cleaning,checking,orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalSpeci󰘰cations Speci󰘰cations Speci󰘰cationsinallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
Technical
Speci󰘰cations Speci󰘰cations
Speci󰘰cationsinallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.
Forcompleteinformationaboutyourmaterial,requesttheSafetyDataSheet(SDS)from
distributororretailer.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworklocation.
•Complywithallapplicablesafetyregulations.
3A4232D7

Warnings
WARNING WARNING
WARNINGPLASTIC PLASTIC
PLASTICPARTS PARTS PARTSCLEANING CLEANING CLEANINGSOLVENT SOLVENT SOLVENTHAZARD HAZARD HAZARD
Manycleaningsolventscandegradeplasticpartsandcausethemtofail,whichcouldcause
seriousinjuryorpropertydamage.
•Useonlycompatiblewater-basedsolventstocleanplasticstructuralorpressure-containing
parts.
•SeeTechnical Technical
TechnicalSpeci󰘰cations Speci󰘰cations Speci󰘰cationsinallequipmentmanualsformaterialsofconstruction.Consult
thesolventmanufacturerforinformationandrecommendationsaboutcompatibility.
ENTANGLEMENT ENTANGLEMENT
ENTANGLEMENTHAZARD HAZARD HAZARD
Rotatingpartscancauseseriousinjury.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Donotwearlooseclothing,jewelryorlonghairwhileoperatingequipment.
•Equipmentcanstartwithoutwarning.Beforechecking,moving,orservicingequipment,follow
thePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedureanddisconnectallpowersources.
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMESHAZARD HAZARD HAZARD
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesorontheskin,
inhaled,orswallowed.
•ReadtheSafetyDataSheets(SDSs)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Protectiveequipment
includesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.
83A4232D

ProBellSystemInformation
ProBell ProBell
ProBellSystem System SystemInformation Information Information
Thismanualprovidesinstructionsonhowtocomplete
theassemblyofacart-mountedProBellRotary
ApplicatorSystem,whichincludesthefollowing
components.
•TheRotary Rotary
RotaryApplicator Applicator Applicatorcomesinvariousmodels.
SeetheModelslistforapplicatorsthatareavailable
withasystem.Manuals334452or334626arethe
mainsourceofsysteminformation.Theyinclude
installationandoperationinstructionsaswellas
maintenanceandrepairinformation.
•TheSystem System
SystemLogic Logic LogicController Controller Controllercontrolsandmonitors
therotaryapplicatorsystemfunctionsthrough
theuserinterfaceorthroughcommunicationwith
aPLC.ASystemLogicControllerisrequiredif
yoursystemincludesaSpeedControlleroranAir
Controller.MounttheSystemLogicControllerin
thenon-hazardousarea.Manual3A3955contains
allinformationneededtounderstandthesetupand
operationofthesystemviatheuserinterface.It
alsocontainsdetailedtroubleshootingandevent
codeinformation.
•TheSpeed Speed
SpeedController Controller Controllerdirectstheturbineairand
brakeairtotheapplicator.Thecontrollerusesa
󰘰beropticsignalfromtheProBellapplicatorto
providepreciseclosed-loopcontrolofthebellcup
rotationspeed.TheSpeedControllermustbe
mountedinthenon-hazardousarea,ascloseto
theapplicatoraspossibletominimizepressure
lossintheairlines.Manual3A3953contains
speci󰘰cinstallation,troubleshooting,repair,and
partsforthiscomponent.
•TheAir Air
AirController Controller Controllerelectronicallycontrolstheinner
andoutershapingair.Italsoprovidesairactivation
signalsforthepaint,dump,andsolvent(cupwash)
valvesintheapplicator.MounttheAirControllerin
thenon-hazardousarea,asclosetotheapplicator
aspossibletominimizepressurelossinthe
airlines.SeeManual3A3954forinstallation
instructionsandfeaturesofeachaircontroller,
speci󰘰cinstallation,troubleshooting,repair,and
partsforthiscomponent.
•TheElectrostatic Electrostatic
ElectrostaticController Controller Controllersendspowertothe
applicatorpowersupply,whichincreasesthe
voltagetothelevelsetatthecontroller.Itmust
bemountedinthenon-hazardousarea.See
ProBellElectrostaticControllermanual3A3657
forallinformationneededtounderstandthisuser
interface.
•TheTwenty Twenty
TwentyMeter Meter Meter(65 (65 (65ft) ft) ft)Hose Hose HoseBundle Bundle BundleKit Kit Kitincludes
9airlines,a󰘰beropticcable,powersupplycable,
groundingcable,and3󰘱uidlines(purchase󰘱uid
linesseparatelyforwaterbornesystems).
•TheCGM CGM
CGM(CommunicationGatewayModule)
providesacontrollinkbetweentheProBellsystem
andaselected󰘰eldbus.Thislinkageprovides
themeansforremotemonitoringandcontrolby
externalautomationsystems.TheProBellsystem
supportsModbusTCP,EtherNet/IP,DeviceNet,
andPROFINET.Onegatewaycansupporttwo
ProBells.SystemrequiresaProBellsystemCGM
installationkitandgateway.Seethefollowing
tables.
Table Table
Table1 1 1ProBell ProBell ProBellSystem System SystemCGM CGM CGMInstallation Installation InstallationKit Kit Kit
PartNumberFieldBusManual
24Z574All3A4384
Table Table
Table2 2 2Communication Communication CommunicationGateway Gateway GatewayModule Module Module
PartNumberFieldBusManual
CGMDN0DeviceNet312864
DGMEP0EtherNet/IP312864
DGMPN0PROFINET312864
24W462ModbusTCP334183
Electrical Electrical
ElectricalInputs Inputs Inputsand and andOutputs Outputs Outputs
ThefollowingdiscreteI/Oconnectionscanbeused
todrivethesystemremotely.
Speed Speed
SpeedController Controller Controller
•Systemstatusoutput
•OptionalInterlockinput
Electronic Electronic
ElectronicAir Air AirController Controller Controller
•PaintTriggerInput
•OptionalInterlockInput
Electrostatic Electrostatic
ElectrostaticController Controller Controller
•Safe-to-MoveOutput
•ErrorOutput
•ActualSprayingCurrentOutput
•ActualSprayingVoltageOutput
•ElectrostaticsDischargedOutput
•SAFEPOSITIONInterlockInput
•24VDCInterlockInput
•SystemInterlock
•ElectrostaticEnableInput
3A4232D9

SystemConnectionsandFeatures
System System
SystemConnections Connections Connectionsand and andFeatures Features Features
ThefollowingairconnectionsareincludedwithintheProBellsystem.
Air Air
AirLine Line LinePort Port PortLabel Label Label
Speed Speed
SpeedController Controller Controller
Connections Connections
Connections
Electronic Electronic
Electronic
Air Air
AirController Controller Controller
Connections Connections
Connections
B(BearingAir)
√
BK(BrakingAir)
√
BR(BearingAirReturn)
√
DT(DumpValveTrigger)
√
PT(PaintValveTrigger)
√
ST(SolventValveTrigger)
√
SI(ShapingAirInner)
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√
SO(ShapingAirOuter)
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√
TA(TurbineAir)
√
AuxiliaryTriggers
(forsystem󰘱exibility)1,2,3,√
103A4232D

Installation
Installation Installation
Installation
System System
SystemComponents Components Components
KEY: KEY:
KEY:
1Cart
11SpeedController
12ElectronicAirController
13DryaireMembraneFilter
14FilterCoalescer
15SystemLogicController
16PowerSupply
21ElectrostaticController
22AirFilter
36GroundWire
37CANcable(1m,3.3ft)
51CANcable(0.5m,1.6ft)
52CANcable(1.5m,4.9ft)
3A4232D11

Installation
Install Install
InstallOptional Optional OptionalWheels Wheels Wheels
Toreducetheriskof󰘰reandexplosion,do
notinstallequipmentapprovedonlyfora
non-hazardouslocationinahazardouslocation.
Followthesestepstoinstallthewheelsthatare
includedwiththecartsystem.Ifwheelsarenot
needed,useaforkliftortwopeopletomoveorlift
thecartsystem.
1.Withtwopeople,removethecartsystemfrom
thepallet.
2.Installthewheels(9),washers(44),andnuts
(43).Tightenthenutssecurely.
3.Installtheendplugs(4,8).
4.Whenthecartisinthedesiredlocation,lockall
fourwheels.
Install Install
Installthe the theSystem System SystemLogic Logic LogicController Controller Controller
Toprotectitfromdamageduringshipping,the
SystemLogicControllerispackagedseparately.Itis
alreadyloadedwiththenecessarysoftware.
1.SnaptheSystemLogicController(15)intothe
bracket(17)onthefrontoftheSpeedController
(11).
2.ConnectaCAN/powercable(37)fromtheCAN
portontheSystemLogicControllertotheCAN
portontheSpeedController.
3.AnoptionalLightTowerKit,PN24K337,is
availableforconnectiontotheSystemLogic
Controller.
123A4232D

Installation
Connect Connect
Connectthe the theElectrostatic Electrostatic ElectrostaticController Controller Controller
Asmuchaspossible,cablesandtubingare
connectedatthefactory.Twoadditionalconnections
areneededfortheElectrostaticController(21).
1.Foranyinstallationthatinvolvesdiscrete
integration,connectthediscreteI/Ocable(49)
fromtheI/OcableconnectionontheElectrostatic
ControllertoaPLCorotherdevice.Two
discreteI/Ointerlockconnectionsaresupplied
andmustbesatis󰘰ed.SeeManual3A3657for
detailedinformationoneachpinandforinterlock
requirements.
2.Connectthepowercord(50)totheinputpower
connectionontheElectrostaticController
andsecurewiththeconnectorscrew.This
connectionisrequiredforallinstallations.The
ElectrostaticControllercanoperateat100–240
VAC(50–60Hz).Connecttheleadstoapower
sourceaccordingtolocalelectricalcodes.Pin
3ontheinputpowerconnectionisthesystem
interlock.Pin3musthavelinevoltageappliedto
satisfythesysteminterlock.SeeManual3A3657
forinformationoneachpinandforinterlock
requirements.
3.ConnectthePowerSupplyCablefromPortR
ontheapplicatortothepowerconnectoron
theElectrostaticController.Thisconnection
shouldalreadybemadeatthefactoryforPxxxxx
systems.
Connect Connect
ConnectPower Power PowerSupply Supply Supply
Thepowersupplyisinstalledatthefactoryonthe
bottomoftheAirController.Connectthepower
cord(35)tothepowersupplyconnector(16).The
suppliedpowercordhasaNEMA5–15Pplugto
connecttoACpower.
3A4232D13

Installation
Ground Ground
Groundthe the theSystem System System
Whenoperatingtheelectrostaticbell,any
ungroundedobjectsinthespraylocation(people,
containers,tools,etc.)canbecomeelectrically
charged.Impropergroundingcanresultinstatic
sparking,whichcancausea󰘰re,explosion,or
electricshock.
Groundallequipment,personnel,objectbeing
sprayed,andconductiveobjectsinorclosetothe
spraylocation.Followthegroundinginstructions
below.
Forfullsystemgroundinginstructionsand
requirements,seeyourapplicatormanual(334452or
334626).Thegroundwirefromtheapplicatormust
beconnectedtothegroundlugontheelectrostatic
controllerorstand.Allcartcomponentsare
connectedtogetherforgrounding.Connectaground
wirefromthegroundinglugontheElectrostatic
Controllerorstandtoatrueearthground.
Figure1GroundonanElectrostaticSystem
Figure2GroundonaNon-ElectrostaticSystem
Complete Complete
Completethe the theInstallation Installation Installation
Ifacompletesystem(Pxxxxx)waspurchased,
linesandcables(except󰘱uid)areconnectedtothe
appropriatecontrolleratthefactory.Tocompletethe
setupandinstallationoftherotaryapplicatorand
system,followtheinstructionsintheProBellRotary
Applicatormanuals.
Connect Connect
ConnectAir Air AirSupply Supply Supply
NOTICE NOTICE
NOTICE
Airthatisnot󰘰lteredtospeci󰘰cationcanclog
bearingairpassagesandcausebearingfailure.
SeetheProBellapplicatormanualfor󰘰lter
requirements.
1.Requiredair󰘰ltershavebeeninstalledonthe
cartatthefactory.
2.Connecttheairsupplytothemainairinleton
youraircontroller.
Note
Onceairisappliedit󰘱owsfreelyoutof
PortBontheSpeedController.
143A4232D

Parts
Parts Parts
Parts
ProBell ProBell
ProBellSystem System System
1
Partssurroundedbydashedlinesarenotincludedfornon-electrostaticcarts.
3A4232D15

Parts
ProBell ProBell
ProBellSystem System System
Ref Ref
RefPart Part
PartDescription Description DescriptionQty Qty
Qty
124Z225CARTKIT1
1124Z220SPEEDCONTROLLER,
includesRef.601
1224Z222
AIRCONTROLLER,
includesRefs.12a,12b,
12c,and60
1
12a151395WASHER,󰘱at4
12b103181WASHER,lock4
12c100518SCREW,machine,pan
head,#6–32x0.375in.4
13*118560DRYER,membrane1
14*234403FILTER,air1
1524Z223CONTROLLER,systemlogic1
1624Z224
POWERSUPPLY,24VDC,
2.5A,60W,C13;includes
Refs.12a,12b,12c,and35
1
17†277853BRACKET,mounting,
systemlogiccontroller1
19†106084SCREW,machine,panhead2
20†111307WASHER,lock,external2
21CONTROLLER,electrostatic1
24Z098
solventborne,forallPxxxx0
modelsandModel24Z261;
kitincludesRefs.36,49,and
50
24Z099
waterborne,forallPxxxx8
andModel24Z717;kit
includesRefs.36,49,and
50
22*234402FILTER,air1
23*190451ADAPTER,swivel,
1/2npt-1/2nptm1
24*158491NIPPLE,1/2–14npt2
25*———TEE,1/2ODtubex3/4npt1
26†*107218SCREW,cap,sockethead,
1/4–20x2.754
27†*102040NUT,lock4
28*107183SCREW,cap,sockethead
#10–24x2.52
29*17M296CLAMP,loop,2inch2
30*112776WASHER2
31*113505NUT,keps,hexhead2
Ref Ref
RefPart Part
PartDescription Description DescriptionQty Qty
Qty
34*———TUBE,nylon,1/2ODx3/8ID5
245202
CORDSETwithNorth
AmericaNEMA5-15male
plug,13A,120V,10ft.(3m),
(notshown)
1
121056
CORDSETwithContinental
EuropeCEE7/7maleplug,
16A,250V,8ft.(2.4m),(not
shown)
1
124864
CORDSETwithAustralia
AS/NZS3112maleplug,
10A,250V,8ft.(2.4m),(not
shown)
1
35
121057
CORDSETwithUnited
KingdomBS1363plug,8
ft.(2.4m),10A250V(not
shown)
1
36223547WIRE,ground,25ft(7.6m);
notshown1
37121001CABLE,CAN,
female/female,1m(3.3ft)1
38*158581COUPLING,hex,1/2nptx
1/2npt2
39*15V204ELBOW,1/2nptx1/2tube4
46———RING,terminal3
47———HOLDER,tie3
48102478STRAP,tiewiring1
49———CABLE,I/O,20m(66ft),
includedwithRef.211
50———CABLE,power,includedwith
Ref.211
51130193CABLE,CAN,0.5m(1.6ft)1
52121002CABLE,CAN,1.5m(4.9ft)1
53———APPLICATOR,seeModels
section1
54———HOSEBUNDLE,seeModels
section1
60▲17K394LABEL,warning3
* IncludedinAirFilterKit25C822.
†
IncludedinCartKit24Z225.
▲
Replacementsafetylabels,tags,andcards
areavailableatnocost.
163A4232D

Parts
Cart Cart
CartKit Kit Kit24Z225 24Z225 24Z225
3A4232D17

Parts
Cart Cart
CartKit Kit Kit24Z225 24Z225 24Z225
Ref Ref
RefPart Part
PartDescription Description
DescriptionQty Qty
Qty
1———FRAME1
2———LEG,cart2
3———PLATE,gusset4
4115313PLUG,tube6
5100731WASHER8
6100454SCREW,cap,hex,3/8–16x
3inch16
7101566NUT,lock16
8114575PLUG,button4
916F207CASTER,swivel4
17†277853BRACKET,mounting,system
logiccontroller1
Ref Ref
RefPart Part
PartDescription Description
DescriptionQty Qty
Qty
1817H288BRACKET,mounting,
electrostaticcontroller1
19†106084SCREW,machine,panhead2
20†111307WASHER,lock,external2
26107218SCREW,cap,sockethead,
1/4–20x2.752
27102040NUT,lock2
32100086WASHER2
43100321NUT4
44100018WASHER4
64100639WASHER,Lock16
†Notshown,seeProBellSystem,page15
183A4232D

Dimensions
Dimensions Dimensions
Dimensions
A A
AB B BC C
CD D
DE E EF F FG G
G
19.26in.
(48.9cm)
28.4in.
(72.1cm)
64.7in.
(164.3cm)
22.0in.
(55.9cm)
2.0in.
(5.1cm)
18.0in.
(45.7cm)
17.26in.
(43.8cm)
3A4232D19

TechnicalSpecications
Technical Technical
TechnicalSpeci󰘰cations Speci󰘰cations Speci󰘰cations
ForProBellRotaryApplicatorinformation,seeManual334452or334626.
ForElectrostaticControllerinformation,seeManual3A3657.
ProBellCartSystem
US US
USMetric Metric
Metric
Maximumworkingairpressure100psi0.69MPa,6.9bar
Ambienttemperaturerange41°Fto104°F5°Cto40°C
Cartsystempowersupply(24Z224)
Powerconnection
StraightIEC320–C13maleconnector.Alsoincluded:
NorthAmericaNEMA5-15maleplug
AustraliaAS/NZS3112maleplug
ContinentalEuropeCEE7/7maleplug
UnitedKingdom,BS1363maleplug
Externalpowerrequirements100-240VAC,50/60Hz,2ampmaximumdraw,15amp
maximumcircuitbreakerrecommended
Electrostaticcontrollerpowersupply
PowerconnectionPowercordwith4-wireleadsisprovided
Externalpowerrequirements100-240VAC,50-60Hz,1ampmaximumdraw,15amp
maximumcircuitbreakerrecommended
SounddataLessthan70dB(A)
Airinletconnection1/2NPT(externalthread)
Weight
Model25T742,24Z261,24Z717(Cart
equipmentwithoutapplicatororhoses)197lb89kg
ModelsPxxxxx(Fullsystem)239lb108kg
California California
CaliforniaProposition Proposition Proposition65 65 65
CALIFORNIA CALIFORNIA
CALIFORNIARESIDENTS RESIDENTS RESIDENTS
WARNING: WARNING:
WARNING:Cancerandreproductiveharm—www.P65warnings.ca.gov.
203A4232D