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Graco 244113 User manual

309317
Rev. A
Cup Feed
Includes 1-quart (1 liter) cup
Model 244113, without fluid set
Model 244117, with # 3 fluid set
T10746
Remote Pressure Feed
Model 244115, without fluid set
Model 244118, with # 3 fluid set
INSTRUCTIONS
INSTRUCTIONS
This manual contains important
warnings and information.
READ AND KEEP FOR REFERENCE.
US Patent Pending
HVLP–Turbine Guns
10 psi (0.07 MPa, .7 bar) Maximum Inlet Air Pressure
50 psi (0.35 MPa, 3.5 bar) Maximum Inlet Fluid Pressure
Related Manuals
309205 – HVLP–Turbine Gun for maintenance and service instructions
309243 – HVLP Turbine
309244 – HVLP Compressor/Cart
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
ECOPYRIGHT 2001, GRACO INC.
Graco Inc. is registered to I.S. EN ISO 9001
2309317
Table of Contents
Symbols 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warnings 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Component Identification 4. . . . . . . . . . . . . . . . . . . . . . . .
Setup 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spray 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shutdown 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts List 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Drawing 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Phone Number 18. . . . . . . . . . . . . . . . . . . . . . . . . .
Warning Symbol
WARNING
This symbol alerts you to the possibility of serious
injury or death if you do not follow instructions.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow instruc-
tions.
You will need:
Cleaning fluids: a compatible solvent; water–based paint also requires soap and water.
Suggested proper clothing:
•Safety glasses •Sturdy boots or shoes
•Respirator •Gloves
TOXIC FLUID HAZARD: Hazardous fluid or toxic
fumes can cause serious injury or death if
splashed in eyes or on skin, inhaled, or swallowed.
DKnow specific hazards of fluid you are
using and take protective measures as
recommended by the fluid and solvent manufacturer.
Equipment Misuse Hazard: Equipment misuse
can cause the equipment to rupture or malfunction
and result in serious injury.
DBefore operating equipment, read all instruction
manuals, tags, and labels.
DCheck equipment daily. Repair or replace worn
or damaged parts immediately.
DDo not exceed maximum working pressure (MWPR) of the lowest–rated
system component
DUse fluids and solvents that are compatible with the equipment
wetted parts. See Specifications on page for this information.
DWear hearing protection when operating this equipment.
DDo not “blow back”fluid; this is not an air spray system
DFollow Pressure Relief before cleaning, checking or servicing the
equipment.
Fire and explosion hazard: Solvent and paint
fumes can ignite or explode.
DSprayers generate sparks. Keep sprayer at least
20 feet (6 m) from explosive vapors.
DUse in an extremely well ventilated area.
DEliminate all ignition sources; such as pilot lights,
cigarettes and static arcs from plastic drop cloths.
Do not plug or unplug power cords or turn lights
on or off in spray area.
DGround Sprayer, object being sprayed, paint and
solvent pails.
DDo not use 1,1,1-trichloroethane, methylene chlo-
ride, other halogenated hydrocarbon solvents or
fluids containing such solvents in pressurized alu-
minum equipment. Such use could result in a
chemical reaction, with the possibility of explosion.
3309317
4309317
Component Identification
D
Air inlet
Air cap/retaining ring –Adjusts
fan direction
Air flow control –Adjusts TOTAL
air flow to spray gun Pattern Adjustment Knob –
Adjusts pattern from fan to
round
Fluid flow/Pattern size control –
Adjusts fluid volume
Cup
Swivel tube and strainer
EasyGlidetTrigger
Duckbill check valve
5309317
PRESSURE RELIEF –Follow this procedure when cleaning, repairing or shuting down
sprayer
1. Turn off turbine. 2. Unlatch cup
TIP SELECTION
A Tip consists of a fluid
nozzle, and fluid needle.
Use the following chart
for recommendations.
Fluid Set Tip Size Fluid Usage
#2
244123 0.8 mm
(0.032 in) Ink, dye and non–wiping stain.
#3
244124 1.3 mm
(0.051 in) Water base lacquer, urethane, varnish, stain, and automotive finish.
#4
244125
1.8 mm
(0.071 in) Lacquer, urethane, varnish, stain, primer, enamel and epoxy.
#5
244126 2.2 mm
(0.087 in) Lacquer, urethane, varnish, stain, primer, enamel, epoxy and
higher output industrial finishes.
#6
244127 2.5 mm
(0.098 in) Latex, multi–spec, oil wall paint, industrial finishes, buty-
rate, and nitrate dope.
Installing the Fluid Set
Trigger the gun whenever you tighten or remove the nozzle. This keeps the needle seat away from
the nozzle seating surface and prevents the seat from being scratched.
CAUTION
For Cup Guns
Follow these
instructions whenever
you stop spraying.
1. Turn off air supply to the pot.
2 quart
8069A 0288
2
For Pressure Feed Guns
2. Open pressure relief (A) on
pot until pressure is completely
relieved. Close relief.
AA
Follow these
instructions whenever
you stop spraying.
6309317
1. Use your hand to loosen and remove the air cap retaining ring
and air cap housing.
2. Test spray pattern and atomization while holding gun about 6
to inches (150 to 200 mm) from test piece.
3. While triggering the gun, use your hand to loosen and remove the nozzle.
4. Use your hand to loosen and remove the fluid knob assembly and
compression ring from the back of the gun and remove the old needle.
5. Insert the needle assembly in the back of the gun. Reassemble nozzle, air cap housing and air cap re-
taining ring. Hand tighten.
Note: Nozzle should always have an o–ring (A).
.
A
7309317
6. Connect air hose to gun and turbine.
7. For cup gun, turn fluid control out until trigger movement is not restricted.
Caution: Turning knob too far will remove it.
Setup
8. Reduce and test catalyze all paint to manufacturer’s specifications.
SIf no reduction instructions are given, mix the fluid thoroughly, then gradually mix in reducer. To check
the consistency of the fluid. Remove the stir stick from the thinned paint. When the paint streaming off
the stick breaks into droplets, the first few drops should be one second apart.
STo compensate for faster drying time of turbine systems, use a reducer one step slower than used for
conventional air spray systems.
9. Remove cup. Fill 3/4 full. DO NOT OVERFILL. Reattach and latch cup.
For remote pressure pot, hold gun parallel to floor and adjust fluid pressure
to an 8 to 10 inch (203 to 254 mm) fluid stream.
NOTE: Heavier fluids or longer fluid hoses require greater pressures.
8309317
10. Plug turbine power cord into a grounded outlet.
SPRAY
11. Open air control valve.
12. Turn turbine on. Wait several minutes prior
to spraying to allow warm–up time.
13. Turn air cap to obtain desired direction.
9309317
air control
14. Lock air cap with retaining ring.
15. Select spray pattern by adjusting the fluid knob
and pattern selection knob. The air control ad-
justs the TOTAL air to the pattern and gun.
Retainingring
Nozzle
Air cap
pattern selection
knob
fluid knob
16. Hold gun perpendicular, 6–8 inches from surface. Move
gun first, then pull gun trigger to spray.
RoundPattern
Set knob to RND
Vertical Pattern
Set knob to FAN
Horizontal Pattern
Set knob to FAN
Note: If fluid is not atomizing properly, fluid may need to be thinned further, or a different tip size may be used.
10 309317
17. To control over–spray, reduce air flow or reduce fluid volume.
Note: If fluid is not atomizing properly, fluid may need to be thinned further, or a different
tip size may be used.
Swivel Tube Adjustment
The adjustable swivel tube allows the HVLP–Turbine Gun to be held in any position why spraying. To adjust the
position of the tube in the cup:
1. Loosen the nut (A) with a wrench (42).
2. Rotate the cup to the desired spray position.
3. Retighten the nut (A) with a wrench (42).
Swivel tube positioned
for spraying UP
Swivel tube positioned
for spraying DOWN
A
cup
swivel tube
A
swivel tube
11309317
Shutdown
1. Close air valve.
2. Perform Pressure Relief Procedure. Remove and empty cup.
Cleaning the Spray Gun (solvent/oil–based)
3. Add 1.5 inches of compatible cleaning solvent. Reinstall cup.
4. Turn fan control to round spray pattern.
12 309317
5. Turn air control valve to approximately half way.
6. Trigger gun until solvent runs clean.
7. Turn turbine off.
8. Disconnect hose from gun. Perform Pressure Re-
lief. Properly dispose of excess solvent.
13309317
1. Turn turbine off.
Shutdown (water base)
2. Perform Pressure Relief Procedure. Remove cup, empty and clean
with soap and water.
3. Remove air cap and nozzle and clean with water and brush.
4. Clean fluid tube and nozzle housing with water and brush.
14 309317
Parts for HVLP–Turbine Gun
Model Nos. 244113, 244115, 244117, 244118
TI0745
23 21
14b
19b
22
26
17
1
25
14b 9
8
7
6
5
14a
15
13
18
27
24
19a 19
4
2
2a 2b
10
12
11
28
30c
30d
30a
32
31
15309317
Parts for HVLP–Turbine Gun
Model Nos. 244113, 244115, 244117, 244118
Ref.
No. Part No. Description Qty.
1 244426 BODY, gun 1
2 244429 HOUSING, nozzle 1
2a 196414 HOUSING
2b 112085 PACKING, o–ring 1
4 113137 PACKING, o–ring 1
5 188494 SPREADER, u-cup, 1
6 188495 PACKING, u–cup 1
7 196438 SPACER, packing 1
8 192352 SCREW, packing 1
9 192348 NUT, hex; 1/2–20 UNF 1
10 196439 TRIGGER 1
11 203953 SCREW, cap, hex head 1
12 192272 PIN, pivot 1
13 196415 RING, retaining, air cap 1
14 244124 FLUID SET 1
14a NOZZLE, fluid 1
14b NEEDLE ASSY 1
15 244226 HOUSING, air cap 1
17 188493 PACKING, u–cup, gun 1
18 196462 HANDLE, gun 1
19 244428 HOUSING, valve, fluid 1
19a 110066 PACKING, o–ring 1
19b 110453 PACKING, u–cup 1
21 196649 KNOB, fluid control 1
22 114069 SPRING, compression 1
23 114072 SPRING, compression 1
24 196464 COUPLER, male 1
Ref.
No. Part No. Description Qty.
25 243840 VALVE, air fan 1
26 243842 VALVE, air 1
27 196463 TUBE, handle 1
28 196468 FITTING, adapter 1
30†244130 CUP UNDER, kit 1
30a†M71667 CUP, 1 quart 1
30b†244133 AIR TUBE kit –15 pack
(not shown) 1
30c†244135 VALVE, duckbill 1
30d†240265 GASKET, cup 1
31†M70394 STEM, air 1
32 193218 STRAINER 1
33 M70613 BRUSH, cleaning (not
shown) 1
34 070303 LUBRICANT, grease (not
shown) 1
35 197448 TOOL, wrench (not shown) 1
*Not included on model 244113 or 244115.
†Not included on model 244115 or 244118.
16 309317
Technical Data
Maximum inlet fluid pressure 50 psi (0.35 MPa, 3.5 bar). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum inlet air pressure 10 psi (0.07 MPa, .7 bar). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air inlet Quick-disconnect. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluid inlet 3/8 nps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sound levels per ISO 3744
Sound power level less than 65.0 dB(A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sound pressure level less than 65.0 dB(A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wetted parts
Bare spray gun stainless steel, aluminum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spray gun cups aluminum, polyethylene. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-quart accessory remote pressure pot aluminum, polyethylene. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21/2-gallon accessory remote pressure pot steel with solvent-resistant finish, EPDM gasket (standard). . . . . . . . . .
17309317
Notes
18 309317
TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you:
1–800–690–2894 Toll Free
All written and visual data contained in this document reflect the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Sales Offices: Minneapolis, Detroit
International Offices: Belgium, Korea, Hong Kong, Japan
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
www.graco.com
PRINTED IN USA 309317 January 2001

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