Graco APX 5200 Guide

3A4442F
EN
Operation, Parts
APX Electric Texture
Sprayers
For portable airless spraying of water-based materials only.
For professional use only.
Not approved for use in explosive atmosphere or hazardous locations.
Models: APX 5200, APX 6200 and APX 8200
See page 2 for model information, including maximum working pressure and approvals.
Important Safety Instructions
Read all warnings and instructions in this manual and related manuals.
Be familiar with the controls and the proper usage of the equipment.
Save these instructions.
Related Manuals
Gun – 309495 (APX 6200 & 8200) Pump – 332922
Gun – 308491 (APX 5200)
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Contents
23A4442F
Contents
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Mixing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Spray Tip Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Clear Tip Clog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
APX Cart Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
APX Pump and Motor Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
APX Control and Manifold Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
APX VIBRA-FLO Shaker Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
APX VIBRA-FLO Shaker Control Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Models
3000 psi (20.7MPa, 207bar) Maximum Working Pressure
VAC Model
110 U.K.
APX 5200 17S762
APX 5200 with bag roller 17S769
230 Europe
Multi
APX 6200 17N343
APX 8200 17N350
APX 6200 with bag roller 17N344
APX 8200 with bag roller 17N351
230
CEE 7/7
APX 6200 17N345
APX 6200 with bag roller 17N346
APX 8200 17N352
APX 8200 with bag roller 17N353
230
LA
Asia/ANZ
APX 6200 17N347
APX 6200 with bag roller 17N348
APX 8200 17N354
APX 8200 with bag roller 17N355

Warnings
3A4442F 3
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this
equipment. The exclamation point symbol alerts you to a general warning and the hazard
symbols refer to procedure-specific risks. When these symbols appear in the body of this
manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols
and warnings not covered in this section may appear throughout the body of this manual
where applicable.
GROUNDING
This product must be grounded. In the event of an electrical short circuit, grounding
reduces the risk of electric shock by providing an escape wire for the electric current.
This product is equipped with a cord having a grounding wire with an appropriate
grounding plug. The plug must be plugged into an outlet that is properly installed and
grounded in accordance with all local codes and ordinances.
•Improper installation of the grounding plug is able to result in a risk of electric
shock.
•When repair or replacement of the cord or plug is required, do not connect the
grounding wire to either flat blade terminal.
•The wire with insulation having an outer surface that is green with or without
yellow stripes is the grounding wire.
•Check with a qualified electrician or serviceman when the grounding instructions
are not completely understood, or when in doubt as to whether the product is
properly grounded.
•Do not modify the plug provided; if it does not fit the outlet, have the proper outlet
installed by a qualified electrician.
•This product is for use on a nominal 110V or 230V circuit and has a grounding
plug similar to the plugs illustrated below.
•Only connect the product to an outlet having the same configuration as the plug.
•Do not use an adapter with this product.
Extension Cords:
•Use only a 3-wire extension cord that has a grounding plug and a grounding
receptacle that accepts the plug on the product.
•Make sure your extension cord is not damaged. If an extension cord is necessary
use 12 AWG (2.5mm2) minimum to carry the current that the product draws.
•An undersized cord results in a drop in line voltage and loss of power and
overheating.
ti24583a
230V
110V UK

Warnings
43A4442F
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or
explode. To help prevent fire and explosion:
•Do not spray or clean with flammable materials. Use water-based materials only.
•Use equipment only in well ventilated area.
•Sprayer generates sparks. When flammable liquids are used near the sprayer,
keep sprayer at least 20 feet (6.1 meters) away from explosive vapors.
•Eliminate all ignition sources.
•Keep work area free of debris, including solvent, rags and gasoline.
•Ground all equipment in the work area. See Grounding instructions.
•Keep a working fire extinguisher in the work area.
SKIN INJECTION HAZARD
High-pressure spray is able to inject toxins into the body and cause serious bodily
injury. In the event that injection occurs, get immediate surgical treatment.
•Do not aim the gun at, or spray any person or animal.
•Keep hands and other body parts away from the discharge. For example, do not
try to stop leaks with any part of the body.
•Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.
•Use Graco nozzle tips.
•Use caution when cleaning and changing nozzle tips. In the case where the
nozzle tip clogs while spraying, follow the Pressure Relief Procedure for turning
off the unit and relieving the pressure before removing the nozzle tip to clean.
•Equipment maintains pressure after power is shut off. Do not leave the
equipment energized or under pressure while unattended. Follow the Pressure
Relief Procedure when the equipment is unattended or not in use, and before
servicing, cleaning, or removing parts.
•Check hoses and parts for signs of damage. Replace any damaged hoses or
parts.
•This system is capable of producing 3000 psi (207 bar, 20.7 MPa). Use Graco
replacement parts or accessories that are rated a minimum of 3000 psi (207 bar,
20.7 MPa).
•Always engage the trigger lock when not spraying. Verify the trigger lock is
functioning properly.
•Verify that all connections are secure before operating the unit.
•Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with
the controls.

Warnings
3A4442F 5
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•Always wear appropriate gloves, eye protection, and a respirator or mask when
painting.
•Do not operate or spray near children. Keep children away from equipment at all
times.
•Do not overreach or stand on an unstable support. Keep effective footing and
balance at all times.
•Stay alert and watch what you are doing.
•Do not operate the unit when fatigued or under the influence of drugs or alcohol.
•Do not kink or over-bend the material or air hose.
•Do not expose the hose to temperatures or to pressures in excess of those
specified by Graco.
•Do not use the hose as a strength member to pull or lift the equipment.
•Do not alter or modify equipment. Alterations or modifications may void agency
approvals and create safety hazards.
•Make sure all equipment is rated and approved for the environment in which you
are using it.
ELECTRIC SHOCK HAZARD
This equipment must be grounded.Improper grounding, setup, or usage of the
system can cause electric shock.
•Turn off and disconnect power cord before servicing equipment.
•Connect only to grounded electrical outlets.
•Use only 3-wire extension cords.
•Ensure ground prongs are intact on power and extension cords.
•Do not expose to rain. Store indoors.
•Wait five minutes after disconnecting power cord before servicing.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can
cause serious chemical reaction and equipment rupture. Failure to follow this
warning can result in death, serious injury, or property damage.
•Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated
hydrocarbon solvents or fluids containing such solvents.
•Do not use chlorine bleach.
•Many other fluids may contain chemicals that can react with aluminum. Contact
your material supplier for compatibility.

Warnings
63A4442F
MOVING PARTS HAZARD
Moving parts can pinch, cut, or amputate fingers and other body parts.
•Keep clear of moving parts.
•Do not operate equipment with protective guards or covers removed.
•Pressurized equipment can start without warning. Before checking, moving, or
servicing equipment, follow the Pressure Relief Procedure and disconnect all
power sources.
PLASTIC PARTS CLEANING SOLVENT HAZARD
Many solvents can degrade plastic parts and cause them to fail, which could cause
serious injury or property damage.
•Use only compatible water-based solvents to clean plastic structural or
pressure-containing parts.
•See Technical Specifications in this and all other equipment instruction
manuals. Read fluid and solvent manufacturer’s Safety Data Sheet (SDS) and
recommendations.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent
serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns.
This protective equipment includes but is not limited to:
•Protective eyewear, and hearing protection.
•Respirators, protective clothing, and gloves as recommended by the fluid and
solvent manufacturer.

Component Identification
3A4442F 7
Component Identification
JK
A
B
C
D
E
F
GL
M
S
H
P
ti29971a
A
BC
E
D
H
R
KN
A Smart Control
B ON/OFF Switch
C Pressure Control
D VIBRA-FLO™ ON/OFF Switch
(6200/8200 models)
E VIBRA-FLO Control
(6200/8200 models)
F Power Cord
GDrainTube
H Prime / Spray Valve
JPump
K VIBRA-FLO Hopper Shaker
(6200/8200 models)
L Amp Switch
M Hopper with cover
N Hopper Strainer
P Trigger Lock
RHose
S Bag Roller (Optional)
Model/Serial Tag (Located on
bottom)

Preparation
83A4442F
Preparation
Grounding
This sprayer includes a ground wire with an
appropriate ground contact. The plug must
be plugged into an outlet that is properly
installed and grounded in accordance with all
local codes and ordinances.
Do not modify the plug provided; if it does not
fit the outlet, have the proper outlet installed
by a qualified electrician.
Power Switch
Select 15A or 20A depending on your circuit
rating. 110V units require 100-120 VAC,
50/60 Hz, 15 – 20A, 1 phase
Select 10A or 16A depending on your circuit
rating. 230V units require 220-240 VAC,
50/60 Hz, 10 – 16A, 1 phase
Extension Cords
Use an extension cord with an undamaged
ground contact. If an extension cord is
necessary, use a 3-wire, 12 AWG (2.5 mm2)
minimum.
NOTE: Lighter gauge or longer extension
cords may reduce sprayer performance.
Generator Requirements
5000 W (5 kW) minimum.
ProGuard
The ProGuard protects the sprayer against
high and low voltage spikes. If the sprayer is
plugged into a power source that goes too
low or too high the sprayer stops operating.
VIBRA-FLO Shaker
(6200/8200 models)
The hopper shaker vibrates the hopper which
assists in moving the material down to the
pump inlet at the bottom of the hopper.
Bag Roller (Optional)
Bags of material can be difficult to empty. A
bag roller provides a quick and easy way to
empty material bags directly into the hopper.
Mixing Material
NOTE: Correct material mixture is essential.
The pump and spray gun will not operate if
the mixture is too thick. Use water-based
materials only.
1. Mix the material and water in a
separate container.
Dry Mix
Carefully mix texture material and water
according to manufacturer instructions
on bag.
The equipment must be grounded to
reduce the risk of static sparking and
electric shock. An electric or static spark
can cause fumes to ignite or explode. An
improper ground can cause electric shock.
A good ground provides an escape wire for
the electric current.
ti2496c
40 lb.
TEXTURE MIX
5 GAL

Preparation
3A4442F 9
Premix
Slowly add water to a 5 gallon (18.9 liter)
bucket of premix.
2. Agitate to mix with mixing paddle, to a
smooth, lump-free consistency.
3. Make certain all dry powder clumps are
mixed throughly before pouring mixture
into the sprayer hopper.
PREMIX
5
GAL
ti2493b
NOTICE
Failure to make certain that all dry powder
is throughly mixed may cause tip or pump
clogging.
ti30766a

Preparation
10 3A4442F
Pressure Relief Procedure
Follow the Pressure Relief
Procedure whenever you see this
symbol.
1. Turn ON/OFF switch to the OFF
position. Wait 7 seconds for power to
dissipate.
2. Engage trigger lock. Always engage the
trigger lock when sprayer is stopped to
prevent the gun from being triggered
accidentally by hand or if dropped or
bumped.
3. Turn pressure control to lowest setting.
Disengage the trigger lock.
4. Trigger the gun to relieve pressure.
5. Engage trigger lock.
6. Put drain tube in a pail. Turn prime valve
down. Leave prime valve in the down
(drain) position until you are ready to
spray again.
7. If you suspect the spray tip or hose is
clogged or that pressure has not been
fully relieved:
a. VERY SLOWLY loosen the tip
guard retaining nut or the hose end
coupling to relieve pressure
gradually.
b. Loosen the nut or coupling
completely.
c. Clear hose or tip obstruction.
This equipment stays pressurized until
pressure is manually relieved. To help
prevent serious injury from pressurized
fluid, such as skin injection, splashed fluid
and moving parts, follow the Pressure
Relief Procedure whenever sprayer is
stopped and before sprayer is cleaned or
checked, and before equipment is
serviced.
ti29972a
ti29240a