Graco Hydra-clean 24V616 Parts list manual

Instructions/Parts
Hydraulic Hydraulic
HydraulicHydra Hydra Hydra- - -Clean® Clean® Clean®Packages Packages Packages334187H
EN
A A
Apackage package packagesolution solution solutionfor for forpressure pressure pressurewashing washing washingapplications applications applicationswithout without withoutan an anair air airsupply. supply. supply.For For Foruse use useonly only onlywith with withwater water waterand and and
cleaning cleaning
cleaningsolutions. solutions. solutions.For For Forprofessional professional professionaluse use useonly. only. only.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanual.Save Save
Savethese these these
instructions. instructions.
instructions.
Seepage3formodelinformation,
includingthemaximum󰘱uidworking
pressure.
PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents
Contents
Models...............................................................3
RelatedManuals................................................3
Warnings...........................................................4
Installation..........................................................6
Grounding...................................................6
WallMountPackages...................................7
ConnectMaterialHoses...............................7
ConnectHydraulicLines...............................8
Operation...........................................................12
PressureReliefProcedure............................12
CleaningSolutions.......................................12
FlushthePump...........................................13
StartandAdjustthePump............................14
Shutdown....................................................14
Troubleshooting..................................................15
Repair................................................................16
DisconnecttheDisplacementPump..............16
ServicetheDisplacementPump...................16
ReconnecttheDisplacementPump...............17
DisconnecttheHydraulicMotor.....................18
ServicetheHydraulicMotor..........................18
ReconnecttheHydraulicMotor.....................18
Parts..................................................................19
Kits....................................................................28
PumpPerformanceTables..................................29
Dimensions........................................................31
MountingHoleLayout.........................................32
Notes.................................................................33
TechnicalData...................................................34
GracoStandardWarranty....................................36
2334187H

Models
Models Models
Models
Checkyourpackage’sidenti󰘰cationplate(ID)forthe6-digitpartnumberofyourpackage.
Part Part
Part
Number Number
Number
Maximum Maximum
MaximumFluid Fluid FluidWorking Working WorkingPressure Pressure Pressure
psi psi
psi(MPa, (MPa, (MPa,bar) bar) bar)Description Description Description
24V6163000(20.7MPa,207bar)CartMount
24V6174300(29.6MPa,296bar)CartMount
24V6283000(20.7MPa,207bar)WallMount
24V6294300(29.6MPa,296bar)WallMount
24W4743000(20.7MPa,207bar)CartMountwithHoseReel
24W891660psi(4.6MPa,46bar)WallMount
II II
II2 2 2G G G
Ex Ex
Exh h hIIA IIA IIAT5 T5 T5Gb Gb Gb
Related Related
RelatedManuals Manuals Manuals
Manual Manual
ManualDescription Description Description
311716Dura-Flo™DisplacementPump,1000
311825Dura-Flo™DisplacementPump;1800and2400
311827Dura-Flo™DisplacementPump;600,750,900,and1200
308511Hydra-Clean®SprayGun
307158Viscount®IIHydraulicMotor
334187H3

Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
WARNING WARNING
WARNING
FIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area areacanigniteorexplode.Tohelp
prevent󰘰reandexplosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticarc).
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Useonlygroundedhoses.
•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunless
theyareantistaticorconductive.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock. . .Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
SKIN SKIN
SKININJECTION INJECTION INJECTIONHAZARD HAZARD HAZARD
High-pressure󰘱uidfromdispensingdevice,hoseleaks,orrupturedcomponentswillpierce
skin.Thismaylooklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get
Get
immediate immediate
immediatesurgical surgical surgicaltreatment. treatment. treatment.
•Engagetriggerlockwhennotdispensing.
•Donotpointdispensingdeviceatanyoneoratanypartofthebody.
•Donotputyourhandoverthe󰘱uidoutlet.
•Donotstoporde󰘱ectleakswithyourhand,body,glove,orrag.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopdispensingandbeforecleaning,
checking,orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.
MOVING MOVING
MOVINGPARTS PARTS PARTSHAZARD HAZARD HAZARD
Movingpartscanpinch,cutoramputate󰘰ngersandotherbodyparts.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing
equipment,followthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedureanddisconnectallpowersources.
4334187H

Warnings
WARNING WARNING
WARNING
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalData Data Datainallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnicalData
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestMSDSfromdistributororretailer.
•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMESHAZARD HAZARD HAZARD
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.
•ReadMSDSstoknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
BURN BURN
BURNHAZARD HAZARD HAZARD
Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoid
severeburns:
•Donottouchhot󰘱uidorequipment.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective
equipmentincludesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.
334187H5

Installation
Installation Installation
Installation
Whencleaninginenclosedareas,suchasstorage
tanks,locatethepumpandhydraulicsupplyoutside
thearea.Provideadequateventilation.
Grounding Grounding
Grounding
Theequipmentmustbegroundedtoreducethe
riskofstaticsparking.Staticsparkingcancause
fumestoigniteorexplode.Groundingprovidesan
escapewirefortheelectriccurrent.
Pump: Pump:
Pump:Usethegroundscrew(GS)andlockwasher
(LW)toattachthegroundwire(L)tothemotorplate.
Connecttheotherendofthegroundwiretoatrue
earthground.
Fluid Fluid
Fluidand and andhydraulic hydraulic hydraulichoses: hoses: hoses:Useonlyelectrically
conductivehoseswithamaximumof500ft(150m)
combinedhoselengthtoensuregroundingcontinuity.
Checkelectricalresistanceofhoses.Iftotal
resistancetogroundexceeds25megohms,replace
hoseimmediately.
Hydraulic Hydraulic
HydraulicPower Power PowerSupply: Supply: Supply:Followmanufacturer’s
recommendations.
Spray Spray
SprayGun: Gun: Gun:Groundthroughconnectiontoaproperly
grounded󰘱uidhoseandpump.
Object Object
Objectbeing being beingsprayed: sprayed: sprayed:Followlocalcode.
Material Material
Materialsupply supply supplycontainer: container: container:Followlocalcode.
Container(s) Container(s)
Container(s)that that thatreceive receive receivematerial: material: material:Followlocalcode.
Solvent Solvent
Solventpails pails pailsused used usedwhen when when󰘱ushing: 󰘱ushing: 󰘱ushing:Followlocal
code.Useonlyconductivemetalpails,placedon
agroundedsurface.Donotplacethepailona
nonconductivesurface,suchaspaperorcardboard,
whichinterruptsgroundingcontinuity.
To To
Tomaintain maintain maintaingrounding grounding groundingcontinuity continuity continuitywhen when when󰘱ushing 󰘱ushing 󰘱ushingor or or
relieving relieving
relievingpressure: pressure: pressure:Holdmetalpartofthegun󰘰rmly
tothesideofagroundedmetalpail,thentriggerthe
gun.
6334187H

Installation
Wall Wall
WallMount Mount MountPackages Packages Packages
1.Ensurethewallisstrongenoughtosupportthe
weightofthepumpassemblyandaccessories,
󰘱uid,hoses,andstresscausedduringpump
operation.
2.Ensurethatthemountinglocationhassuf󰘰cient
clearanceforeasyoperatoraccess.
3.Positionthewallbracketataconvenientheight
ensuringthatthereissuf󰘰cientclearancefor
the󰘱uidsuctionlineandforservicingthe
displacementpump.
4.Drillfour7/16in(11mm)holesusingthe
bracketasatemplate.Useanyofthethree
mountingholegroupingsinthebracket.See
MountingHoleLayout,page32.
5.Boltthebracketsecurelytothewallusingbolts
andwashers.
6.Attachthepumpassemblytothemounting
bracket.
Connect Connect
ConnectMaterial Material MaterialHoses Hoses Hoses
1.Connectthesuctionhose(G)betweenthepump
󰘱uidinletandthesuctiontube(H),usingthread
sealantonthemalethreads.
2.Screwonthesuctiontubestrainer.
3.Placethesuctiontubeinthesupplydrum,and
adjustitsoitis1in(25mm)offthebottomof
thedrum.Tightenthethumbscrewofthepipe
hangerontothedrum.
4.Connectthesprayhose(J)tothepumpoutlet
manifold.
NOTE: NOTE:
NOTE:Fortwo–gunspraying,removetheplugin
themanifoldandconnectanothersprayhose.
5.Connectthespraygun(K)tothehose.
334187H7

Installation
Connect Connect
ConnectHydraulic Hydraulic HydraulicLines Lines Lines
NOTICE NOTICE
NOTICE
Thehydraulicsupplysystemmustbekeptclean
atalltimestoavoiddamagetothemotorand
hydraulicpowersupply.Blowoutallhydraulic
lineswithairand󰘱ushthoroughlywithcompatible
solventbeforeconnectingthelinestothemotor.
Alwaysplugthehydraulicinlets,outlets,andlines
whendisconnectingthemforanyreason,toavoid
introducingdirtandothercontaminantsintothe
system.
Wall Wall
WallMount Mount MountModel Model Model24W891: 24W891: 24W891:
1.Connecta3/4in(19mm)minimumIDhydraulic
supplyline(E)totheinletportofthehydraulic
motor(B)
2.Connecta3/4in.(19mm)minimumIDhydraulic
returnline(D)totheoutletportofthehydraulic
motor(B).
Figure1
All All
AllOther Other OtherModels: Models: Models:
1.Connecta3/4in(19mm)minimumIDhydraulic
supplyline(E)tothesupplyinletportofthe
hydraulicregulator(C).Thesystemisshipped
withasecondline(72)connectedfromthesupply
outletportoftheregulator(C)totheinletportof
thehydraulicmotor(B).
2.Connecta3/4in(19mm)minimumIDreturn
line(D)tothereturnoutletportonthehydraulic
regulator(C).Thesystemisshippedwitha
secondline(73)connectedfromthereturninlet
portoftheregulator(C)totheoutletportonthe
hydraulicmotor(B).
Wall Wall
Wall
Mount Mount
Mount
Cart Cart
Cart
Mount Mount
Mount
8334187H

Installation
Typical Typical
TypicalInstallation Installation Installation
Cart Cart
CartMount Mount MountModels Models Models
KEY: KEY:
KEY:
A A
ADisplacementPumpH H HFluidSuctionTubeandStrainer
B B
BHydraulicMotorJ J JFluidSprayHose
C C
CHydraulicRegulatorK K
KGunandWand
D D
DHydraulicReturnLine(usersupplied)L L LGroundWire
E E
EHydraulicSupplyLine(usersupplied)M M MHydraulicSupplyShutoffValve(usersupplied)
F F
FPortableCartN N NHydraulicReturnShutoffValve(usersupplied)
G G
GFluidSuctionHoseP P
PHoseReel;includedinModel24W474.Kit24W471is
availabletoaddahosereeltoothermodels.
334187H9

Installation
Wall Wall
WallMount Mount MountModels Models Models
KEY: KEY:
KEY:
A A
ADisplacementPumpH H HFluidSuctionTubeandStrainer
B B
BHydraulicMotorJ J JFluidSprayHose
C C
CHydraulicRegulatorK K
KGunandWand
D D
DHydraulicReturnLine(usersupplied)L L LGroundWire
E E
EHydraulicSupplyLine(usersupplied)M M MHydraulicSupplyShutoffValve(usersupplied)
F F
FWallMountingBracketN N NHydraulicReturnShutoffValve(usersupplied)
G G
GFluidSuctionHose
10334187H