Graco ToughTek S340e Use and care manual

Operation,Repair,andParts
ToughTek® ToughTek®
ToughTek®S340e S340e S340e
Portable Portable
PortableStucco Stucco StuccoPump Pump Pump3A3437F
EN
Electric Electric
Electricsprayer sprayer sprayerfor for forwater water water- - -based based basedstucco stucco stuccobase, base, base,󰘰nish 󰘰nish 󰘰nishcoat coat coatmaterials, materials, materials,and and andExterior Exterior ExteriorInsulation Insulation Insulationand and andFinish Finish Finish
Systems Systems
Systems(EIFS). (EIFS). (EIFS).For For Forprofessional professional professionaluse use useonly. only. only.
Not Not
Notapproved approved approvedfor for foruse use usein in inexplosive explosive explosiveatmospheres atmospheres atmospheresor or orhazardous hazardous hazardouslocations. locations. locations.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanualandinrelated
manuals.Save Save
Savethese these theseinstructions. instructions. instructions.
For models and related manuals, seepage 3.
600 psi (4.13 MPa, 41.3 bar) MaximumFluid Working Pressure
PROVENQUALITY.LEADINGTECHNOLOGY.
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Contents Contents
Contents
Models...............................................................3
RelatedManuals................................................3
ReplacementPartsandAccessories....................4
Warnings...........................................................6
ComponentIdenti󰘰cation.....................................9
Overview.....................................................9
ComponentIdenti󰘰cationTable.....................9
MotorPowerSwitch.....................................10
ConnectHosesandApplicator......................10
InstalltheRemoteSwitch(Optional)..............11
PrimewithMaterial......................................11
Grounding..........................................................12
PowerRequirements..........................................12
Setup.................................................................13
Flush.................................................................14
PrimewithWater................................................16
MixtheMaterial..................................................17
PrimewithMaterial.............................................17
Spray.................................................................18
PreventPack-out.........................................18
BeforeStartingorStoppingMaterial
Flow..............................................18
Spraying......................................................18
SprayAdjustments(PoleSprayApplicator)...........19
GeneralAdjustments....................................19
SprayingTechniques....................................19
MaterialFlowAdjustment.............................19
AirFlowValveAdjustment............................19
InstallingNozzleRetainingCap.....................19
SprayAdjustments(HTXTMApplicator)...............20
FluidDrain/PurgeValve......................................21
PressureReliefProcedure..................................21
HopperRemoval................................................22
Shutdown...........................................................22
LiftingInstructions...............................................22
Maintenance......................................................23
DailyMaintenance.......................................23
PreventativeMaintenance............................23
CorrosionProtection....................................23
WaterExposure...........................................23
Troubleshooting..................................................24
Mechanical/FluidFlow..................................24
Electrical.....................................................25
Repair................................................................27
ReplacePumpLower...................................27
Parts..................................................................30
TechnicalSpeci󰘰cations......................................37
GracoStandardWarranty....................................38
2
3A3437F
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Models
Models Models
Models
Bare Bare
BareModel Model ModelElectric Electric
Electric
Requirements Requirements
Requirements
Approval Approval
ApprovalCountry Country
CountryRemote Remote RemoteOn/Off On/Off On/Off
Switch Switch
Switch
25A300
25A302
120V,15A,50/60
Hz,1ФNorthAmerica✔
25C610
25C612
120V,15A,50/60
Hz,1ФUnitedKingdom✔
25A304†
25A306†
230V,10A,50/60
Hz,1Ф
Europe,Asia,
Australia✔
† All 230V pumps include a Europe adapter and Australia adapter cord set.
Related Related
RelatedManuals Manuals Manuals
Manualsareavailableatwww.graco.com.
ComponentmanualsinEnglish:
Manual Manual
ManualDescription Description Description
3A3438PoleSprayApplicator
3A3653HTXFinishCoatApplicator
3A3112ToughTek®F340eRemoteSwitch
AccessoryKit17G554
3A3439ToughTek®S340ePumpLower
ConversionKit
3A5637ToughTek®CamlockMortarHose
3A4554ToughTek®MortarCouplingHose
3A3437F 3
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ReplacementPartsandAccessories
Replacement Replacement
ReplacementParts Parts Partsand and andAccessories Accessories Accessories
Accessories Accessories
Accessories
17G554KIT,remoteswitch
17W604KIT,remoteswitch,cable(switchand100ftcable)
17W829KIT,remoteswitch,extensioncord(110ft)
248515KIT,spongeball,30mmfor25mm(1.0in.)dia.hose(Qty.5)
25A227KIT,spongeball,40mmfor35mm(1–3/8in.)dia.hose(Qty.5)
17G930KIT,spongeball,60mmfor50mm(2in.)dia.hose(Qty.5)
114271STRAP,retaining
240296KIT,retainingstraps,4–pack
118665TUBE,grease,FusionGun,4oz.
248279TUBE,grease,FusionGun,4oz.,10–pack
206994FLUID,TSL8oz.bottle
Lower Lower
LowerAssembly Assembly Assembly
25A233KIT,rebuild,pump
17G456KIT,lower,clamp
16W490KIT,repair,10–pack,o-ring,cylinderend
25A467KIT,repair,checkballs
17G865KIT,repair,3–pack,seal,throat,triplelip
17G864KIT,pumplower,S340e
25A178KIT,conversion,F340etoS340e
Inlet Inlet
Inlet
17G863KIT,repair,seat,inlet
15H833BALL,neo/sstcore1.75in.
Piston Piston
Piston
17G862KIT,repair,seat,piston
17G798BALL,neoprene,cscore,1.625in.
16W491KIT,repair,3–pack,seal,piston
Check Check
CheckValve Valve Valve
25A466KIT,outlet,checkvalve,S340
17H192KIT,outlet,seat,o-ring
113082PACKING,o-ring
17H194KIT,outlet,check,valve
102973BALL,metallic
17J712KIT,F340e,check,retainer
17G866KIT,󰘰tting,cam,checkvalve
Rubber Rubber
RubberElbow Elbow Elbow
17H193KIT,inlet,elbow
17H196KIT,elbow,bandclamp
4
3A3437F
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ReplacementPartsandAccessories
Hopper Hopper
Hopper
17J707KIT,F340e,hopperwithcover
17J709KIT,F340e,hopper,bracket
17J812KIT,F340e,stop,bracket
17J710KIT,F340e,adjustablelatch
17J708KIT,F340e,stop,brackets
Motor Motor
Motorand and andDriver Driver Driver
17J702KIT,F340e,MCM,120V
25C512KIT,F340e,MCM,120V,UK
17J755KIT,F340e,MCM,230V
17J711KIT,F340e,motor
17J714KIT,F340e,󰘰nger,guard
17J704KIT,F340e,front,cover
287282KIT,repair,shield,motor
17J705KIT,F340e,toolbox
3A3437F 5
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Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
WARNING WARNING
WARNING
ELECTRIC ELECTRIC
ELECTRICSHOCK SHOCK SHOCKHAZARD HAZARD HAZARD
Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan
causeelectricshock.
•Turnoffanddisconnectpowercordbeforeservicingequipment.
•Connectonlytogroundedelectricaloutlets.
•Useonly3–wireextensioncords.
•Ensuregroundprongsareintactonpowerandextensioncords.
•Donotexposetorain.Storeindoors.
FIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area areacanigniteorexplode.Tohelp
prevent󰘰reandexplosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticsparking).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Neversprayor󰘱ushsolventathighpressure.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Useonlygroundedhoses.
•Holdapplicator󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepail
linersunlesstheyareantistaticorconductive.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock. . .Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
MOVING MOVING
MOVINGPARTS PARTS PARTSHAZARD HAZARD HAZARD
Movingpartscanpinch,cutoramputate󰘰ngersandotherbodyparts.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing
equipment,followthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedureanddisconnectallpowersources.
SUCTION SUCTION
SUCTIONHAZARD HAZARD HAZARD
Powerfulsuctioncouldcauseseriousinjury.
•Neverplacehandsnearthepump󰘱uidinletwhenpumpisoperatingorpressurized.
6 3A3437F
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Warnings
WARNING WARNING
WARNING
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalData Data Datainallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnicalData
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestSafetyDataSheets(SDSs)fromdistributoror
retailer.
•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
PRESSURIZED PRESSURIZED
PRESSURIZEDALUMINUM ALUMINUM ALUMINUMPARTS PARTS PARTSHAZARD HAZARD HAZARD
Useof󰘱uidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious
chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,
seriousinjury,orpropertydamage.
•Donotuse1,1,1-trichloroethane,methylenechloride,otherhalogenatedhydrocarbon
solventsor󰘱uidscontainingsuchsolvents.
•Donotusechlorinebleach.
•Manyother󰘱uidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial
supplierforcompatibility.
3A3437F
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Warnings
WARNING WARNING
WARNING
SKIN SKIN
SKININJECTION INJECTION INJECTIONHAZARD HAZARD HAZARD
High-pressure󰘱uidfromdispensingdevice,hoseleaks,orrupturedcomponentswillpierce
skin.Thismaylooklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get
Get
immediate immediate
immediatesurgical surgical surgicaltreatment. treatment. treatment.
•Donotpointdispensingdeviceatanyoneoratanypartofthebody.
•Donotputyourhandoverthe󰘱uidoutlet.
•Donotstoporde󰘱ectleakswithyourhand,body,glove,orrag.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopdispensingandbeforecleaning,
checking,orservicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.
TOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMESHAZARD HAZARD HAZARD
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.
•ReadSafetyDataSheets(SDSs)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Protectiveequipment
includesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.
8 3A3437F
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ComponentIdentication
Component Component
ComponentIdenti󰘰cation Identi󰘰cation Identi󰘰cation
Overview Overview
Overview
Component Component
ComponentIdenti󰘰cation Identi󰘰cation Identi󰘰cationTable Table Table
Key: Key:
Key:
AElectricMotor
BPumpLower
CFluidDrain/PurgeValve
ERemotePumpControlSwitch(optional)
FFluidOutlet
HFlowAdjustmentKnob
JHopper
LControlBoardStatusLight
Key: Key:
Key:
PHopperPin
SMotorPowerSwitch
UHopperLatch
3A3437F 9
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ComponentIdentication
Motor Motor
MotorPower Power PowerSwitch Switch Switch
Themotorpowerswitch(S)mustbeintheONforthe
sprayertopumpmaterial.
Motor Motor
MotorPower Power PowerSwitch Switch SwitchSettings: Settings: Settings:
OFFPowerisoff.Themotorwillnotrun.
ONThemotorwillruncontinuouslyat
aspeeddeterminedbythe󰘱ow
adjustmentknob.
Connect Connect
ConnectHoses Hoses Hosesand and andApplicator Applicator Applicator
•Beforeconnectinghoses/applicator,inspectfor
damageorweartoboththehose/applicatorand
camlock󰘰ttings.Fittingsshouldbecleanandfree
ofdebris,dents,cracksornicks.Thefemalecam
lock󰘰ttingmusthavethegasketinstalled.
•Alwaysconnecthosesfromlargestdiameterto
smallestdiameter.
•Useaminimumof25ftofhosewithaworking
pressureofatleast600psi(4.1MPa,41bar).
•Whenfasteningcamlocks,makesurethepullring
staystotheoutsideofthecamlockarmtoallow
forcompleteandpropersealingofthecamlock.
Onceinstalled,useVelcrostrapstosecurecam
locksinplace.
10 3A3437F
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ComponentIdentication
Install Install
Installthe the theRemote Remote RemoteSwitch Switch Switch(Optional) (Optional) (Optional)
Theremoteswitchisanadditionalaccessorykitand
doesnotcomewithmodels25A300and25A304.
Thekitpartnumberis17G554.Seemanual3A3112
forremoteswitchinstallationandreplacement.
NOTE: NOTE:
NOTE:Usezip-tie(Z)toinstalltheremoteswitch
tothehoseorpolesprayapplicator(followthe
illustrationsbelow).Theremoteswitchwill󰘰ton
hoses/applicatorssized.75in.upto1.25in.
Prime Prime
Primewith with withMaterial Material Material
NOTICE NOTICE
NOTICE
Loadingmaterialintoadrysystemwillcausethematerial
tosticktointernalcomponentsandcure,causing
damageandrequiringreplacementofthoseparts.To
preventmaterialcuringinsystem,neverloadmaterial
intoadrysystem.
Theapplicatormustberemovedbeforepriming.
Alwayspushoutanyremainingwaterintoawaste
containerbeforecirculatingmaterial.Alwayscirculate
cleanmaterialbackintothehopperforseveralcycles
beforebeginningtospray.
1.Primethesystemwithwater.See
PrimewithWater,page16.
2.Mixthematerial.SeeMixtheMaterial,page17.
3.Turnthe󰘱owadjustmentknob(H)
counterclockwiseuntilitstops.
4.Removetheapplicator.
5.Fillthecleanhopperwithmaterialtobesprayed.
6.Placethehoseoutletinawastecontainer.
7.Turnthemotorpowerswitch(S)toON.
8.Turnthe󰘱owadjustmentknob(H)clockwise
slowlytoincreasepressureuntilwaterispurged
outandasteadystreamofmaterial󰘱owsfrom
theapplicator.
NOTICE NOTICE
NOTICE
Topreventdamagetopumpsealscausedby
cavitation,runthepumpslowlyuntilthesystemis
primed.
9.Tostopdispensing,turnadjustmentknob(H)
counterclockwiseuntilitstops.
10.Installapplicator.
NOTE: NOTE:
NOTE:ForEIFS󰘰nishcoats,beforeinstallingthe
applicator,primethelargerIDhose,theninstall
andprimethetransition󰘰ttingandwhiphose.
11.Recirculateseveralcyclesofmaterialtomake
surethematerialis󰘱owingproperly.
12.Turnthe󰘱owadjustmentknob(H)
counterclockwisetostopthepump.
13.Installtheairlineandatipontotheapplicator
(seeapplicatormanual).Thesystemisnow
primedandreadytospray.
3A3437F
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Grounding
Grounding Grounding
Grounding
Theequipmentmustbegroundedtoreducethe
riskofstaticsparkingandelectricshock.Electric
orstaticsparkingcancausefumestoigniteor
explode.Impropergroundingcancauseelectric
shock.Groundingprovidesanescapewireforthe
electriccurrent.
Groundthesprayerbypluggingitintoanoutletthat
isproperlyinstalledandgroundedinaccordancewith
alllocalcodesandordinances.Donotmodifythe
powercordprovided;ifitdoesnot󰘰ttheoutlet,have
theproperoutletinstalledbyaquali󰘰edelectrician.
Extension Extension
ExtensionCords Cords Cords
•Useonlya3-wireextensioncordthathasa
groundingplugandagroundingreceptaclethat
acceptstheplugontheproduct.
•Makesureyourextensioncordisnotdamaged.
•Ifanextensioncordisnecessary,use12AWG(2.5
mm2)minimumtocarrythecurrentthattheproduct
draws.Anundersizedextensioncordresultsina
dropinlinevoltage,lossofpower,andoverheating.
NOTE: NOTE:
NOTE:CertainGFCIoutletshavebeenknowntotrip
whileusingthisproduct.
For120Vunits,useadedicated15ampcircuit.
Power Power
PowerRequirements Requirements Requirements
Model Model
ModelRequired Required RequiredPower Power Power
Source Source
Source
Power Power
PowerCord Cord CordConnectors Connectors ConnectorsSupplied Supplied SuppliedLocal Local LocalAdapters Adapters Adapters
EuroCEE7(Europe)
230V,1phase,
50/60Hz
Oneseparate
dedicatedcircuit
ratedatminimumof
10A
OneIEC3-20C20Plugs
AS/NZS(Australia)
120V,50/60HzOneseparate
dedicatedcircuit
ratedatminimumof
15AOneNEMA5–15APlug
12
3A3437F
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Setup
Setup Setup
Setup
Toavoidtippingover,ensurecartisona󰘱atand
levelsurface.Failuretodosocouldresultininjury
orequipmentdamage.
1.Turnthemotorpowerswitch(S)toOFF.
2.Groundsprayer(seeGrounding,page12).Plug
thepowercordintoadedicatedcircuit.See
PowerRequirements,page12.
3.CheckThroatSealLiquid(TSL)levelinpacking
nut(D).Fill1/2fullwithTSL.
4.Connectairsupplytoapplicator.
5.Attachcheckvalve(optional).Remove󰘱uid
outletassembly(F).Attachcheckvalve(M)to
pump󰘱uidoutlet.Attach󰘱uidoutletassemblyto
checkvalve(M)outlet.
NOTE: NOTE:
NOTE:Ifacheckvalve(M)isbeingused,itmust
beinstalledbetweenthe󰘱uidoutletassembly(F)
andthepumplowertoensureproperoperation
ofthepressurereliefvalve.
NOTE: NOTE:
NOTE:Checkvalve(M)isintendedforuse
withlowviscosity󰘱uidssuchaswaterresistive
barriers.
6.Attachhosetoapplicator󰘱uidinletandpump
󰘱uidoutlet(F),thensecureVelcrostraps(V)
aroundthecam󰘰tting.
7.Primethesystemwithwaterbeforeusing(see
PrimewithWater,page16).
3A3437F 13
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Flush
Flush Flush
Flush
NOTICE NOTICE
NOTICE
Failureto󰘱ushpriortomaterialcuringinthe
systemwillresultindamagetosystemandmay
requirereplacementofallsystempartsincontact
withthematerial.
NOTICE NOTICE
NOTICE
The󰘱uid/drainpurgevalvemustbe󰘱ushedto
preventmaterialhardeningin󰘱uid/drainpurge
valve.Ifthatisnotsuf󰘰cient,remove,disassemble,
andcleanthevalvethenreinstall.
•Flushifthematerialsinthesystemareaboutto
reachtheircuretime.
•Flushanytimethe󰘱owratestartstodecreaseand
therearenoclogsinthesystem,asthisisasign
thatthematerialisstartingtothickenandcure.
•Always󰘱ushthesystematleasttwice,drainingall
waterbetween󰘱ushesthenreplacingwithclean
water.
•Flushusingwateronly.
1.PerformPressureReliefProcedure,page21.
2.Removeapplicatortipandretainer.
3.Placeapplicatoroutletinawastecontainer.The
wastecontainermustbelargeenoughtohold
alldispensedmaterial.
ti2
1632a
4.Turnmotorpowerswitch(S)on.
5.Turnadjustmentknob(H)clockwiseslowlyto
increasepressure,untilasteadystream󰘱ows
fromgun.
6.Whenthemateriallevelinthehopperiswithina
fewinchesofthematerialinletatthebottom:
a.Scrapethematerialdownthesidesofthe
hopper.
b.Fillthehopperwithwaterasthematerial
runsoutandcontinuedispensing.
c.Scrubthewallsofthehopperwithascrub
brush.
7.Whenwaterbeginstoexittheapplicatoroutlet,
increasethe󰘱owadjustmentknobto󰘱ushheavy
sedimentsfromthesystem.
8.Onceheavysedimenthasbeen󰘱ushed,pump
theremainingcontaminatedwateroutofthe
hopper.
9.Turnthemotorpowerswitch(S)OFF.
10.Removethehopperandhopperelbow.
Cleanallresidualmaterial,thenre-install
theelbowandhopperontothesystem.See
HopperRemoval,page22.
14
3A3437F
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Flush
11.Circulatecleanwater:
a.Fillthesystemhopperwithcleanwater.
b.Turnthemotorpowerswitch(S)toONto
begincirculatingwater.Increase󰘱owand
pumpforseveralcycles.
c.Whilepumping,openthe󰘱uiddrain/purge
valve.Allowthewaterto󰘱ushoutany
materialtopreventmaterialhardeninginthe
valve.Oncethewaterappearsclean,close
the󰘱uiddrain/purgevalve.
d.Turnthemotorpowerswitch(S)toOFF.
12.Removetheapplicatorandclean/󰘱ush
separately.
a.Makesureallpartsarefreeofresidual
material.
b.Turnonairtomakesureairlinesarefree
ofobstructions.
13.Removetheremainingmaterialwithahose
clean-outball:
a.Placethehoseoutletbackinthewaste
container.
b.Removethehoseinletfromthepumpoutlet
andplaceahoseclean-outballwithinthe
hoseinlet.Theballmustbewetteddown
beforeinserting.Ifusinga1in.whiphose,
beginwiththesmallestclean-outball.
c.Reattachthehosetothepumpoutletand
turnthemotorpowerswitch(S)toONto
resume󰘱ushingthehose.
d.Thehoseclean-outballwillbepushedoutof
thehoseafterseveralminutes.Oncetheball
ispushedthroughthehose,turnthemotor
powerswitch(S)toOFF.Repeatuntilall
sedimentisremovedfromthehose.
NOTICE NOTICE
NOTICE
Materialleftonthethroatsealcandryoutand
damagetheseal.Alwaysstopthepumpat
thebottomofthestroketoavoiddamageto
thethroatseal.
e.Ifusinga1in.whiphose,removethe
hoseandtransition󰘰ttingandrepeatthe
processusingthelargeclean-outballonthe
remaininghoses.Oncetheballispushed
out,pumpouttheremainingwaterinthe
hopper,thenreattachthetransition󰘰tting
andwhiphose.
14.Drainremainingwaterfromsystem:
a.Placeadrainpanbeneathpumplowerinlet
connection.
b.Detachthehopper(see
HopperRemoval,page22).
c.Useascrewdrivertoliftthepumplower
inletball.Thiswilldraintheremainingwater
fromthepumplower.Whenthepumpstops
draining,releasethepumplowerinletball.
d.Disconnectthehosefromthepumplower
outlet.
e.Startingatthepump,raisethehosebundle
aboveyourheadandslowlymovetowards
theapplicator.Asyoumovetowardsthe
applicator,theremaining󰘱uidinthehosewill
drainfromtheapplicatorintothebucket.
f.Reattachthehoppertothepump.
15.Disposeofallwastematerialinaccordancewith
localrulesandregulations.Seemanufacturer’s
SDSsforadditionalinformation.
3A3437F 15
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PrimewithWater
Prime Prime
Primewith with withWater Water Water
NOTICE NOTICE
NOTICE
Topreventmaterialcuringinsystem,neverload
materialintoadrysystem.Loadingmaterialinto
adrysystemwillcausethematerialtostickto
internalcomponentsandcure,causingdamage
andrequiringreplacementofthoseparts.
1.Fillthehopperwithcleanwater.
NOTE: NOTE:
NOTE:Somematerialsrequireaslickingagent
toberunthroughthehose.Consultthematerial
manufacturerforrecommendation.
2.Turnthe󰘱owadjustmentknob(H)
counterclockwiseuntilitstops.
3.Placetheapplicatorintoawastecontainer.
4.Turnthemotorpowerswitch(S)toON.
5.Turnthe󰘱owadjustmentknob(H)clockwise
slowlytoincreasepressure,untilwaterispurged
out.
NOTICE NOTICE
NOTICE
Topreventdamagetopumpsealscausedby
cavitation,runthepumpslowlyuntilthesystem
isprimed.
6.Runtheclean-outball(s)tocoattheinsideof
thehoses.
a.Removetheapplicatorfromtheendofthe
hose.
b.Removethehoseinletfromthepumpoutlet
andplaceahoseclean-outballwithinthe
hoseinlet.Theballmustbewetteddown
beforeinserting.Ifusinga1in.whiphose,
beginwiththesmallestclean-outball.
c.Reattachthehosetothepumpoutletand
turnthemotorpowerswitch(S)toONto
resume󰘱ushingthehose.
d.Theclean-outballwillbepushedoutofthe
hoseafterseveralminutes.Oncetheball
ispushedthroughthehose,turnthemotor
powerswitch(S)toOFF.
e.Ifusinga1in.whiphose,removethe
hoseandtransition󰘰ttingandrepeatthe
processusingthelargeclean-outballonthe
remaininghoses.Oncetheballispushed
out,pumpouttheremainingwaterinthe
hopper,thenreattachthetransition󰘰tting
andwhiphose.
7.Removethehoseinletfromthepumpoutletand
walkthewateroutofthehoses.
a.Startingatthepump,raisethehosebundle
aboveyourheadandslowlymovetowards
theapplicatorend.Asyoumovetowardsthe
applicatorend,theremainingwaterwilldrain
fromthehoses.
8.Detachthehopperfromthepump(see
HopperRemoval,page22)andproperlydispose
ofanyremainingwateraccordingtolocaland
stateregulations.
9.Useascrewdrivertoliftthepumplowerinletball
anddraintheremainingwaterfromthepump
lower.Oncethepumpstopsdraining,release
thelowerinletball.
10.Reattachthehoppertothepump.
11.Thesystemisreadytoprimewithmaterial.
16 3A3437F
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MixtheMaterial
Mix Mix
Mixthe the theMaterial Material Material
Alwaysfollowthematerialmanufacturer’sinstructions
forthematerialbeingsprayed.Materialmustbe
thoroughlymixedtoasmoothconsistencybefore
loadingitinthehopper.
NOTE: NOTE:
NOTE:Forstuccobaseandbasecoats,itis
recommendedtouseastandard8oz.x4in.steel
plumbbob(notprovided)asagaugeformaterial
pumpability.Withthetipoftheplumbbobbarely
touchingthematerial,lettheplumbbobdropintothe
material.Iftheplumbbobsinks3/4ofthewayor
more,thematerialisasuf󰘰cientconsistency.
Managing Managing
ManagingMaterial Material MaterialAfter After AfterMixing: Mixing: Mixing:
1.Paycloseattentiontotheworklifeofthematerial
beingused.
2.Onlymixthematerialkitsasneeded.Donotlet
mixedmaterialsitlongerthannecessary.
3.Scrapematerialdownthesidesofthehopperas
thehoppermateriallevellowers.Donotletolder
materialcureonthewalls.
4.Toensurethatallmaterialinthehopperisused
whilefresh,occasionallywaituntilthehopperis
almostemptybeforere󰘰lling.
Prime Prime
Primewith with withMaterial Material Material
NOTICE NOTICE
NOTICE
Loadingmaterialintoadrysystemwillcausethematerial
tosticktointernalcomponentsandcure,causing
damageandrequiringreplacementofthoseparts.To
preventmaterialcuringinsystem,neverloadmaterial
intoadrysystem.
Theapplicatormustberemovedbeforepriming.
Alwayspushoutanyremainingwaterintoawaste
containerbeforecirculatingmaterial.Alwayscirculate
cleanmaterialbackintothehopperforseveralcycles
beforebeginningtospray.
1.Primethesystemwithwater.See
PrimewithWater,page16.
2.Mixthematerial.SeeMixtheMaterial,page17.
3.Turnthe󰘱owadjustmentknob(H)
counterclockwiseuntilitstops.
4.Removetheapplicator.
5.Fillthecleanhopperwithmaterialtobesprayed.
6.Placethehoseoutletinawastecontainer.
7.Turnthemotorpowerswitch(S)toON.
8.Turnthe󰘱owadjustmentknob(H)clockwise
slowlytoincreasepressureuntilwaterispurged
outandasteadystreamofmaterial󰘱owsfrom
theapplicator.
NOTICE NOTICE
NOTICE
Topreventdamagetopumpsealscausedby
cavitation,runthepumpslowlyuntilthesystemis
primed.
9.Tostopdispensing,turnadjustmentknob(H)
counterclockwiseuntilitstops.
10.Installapplicator.
NOTE: NOTE:
NOTE:ForEIFS󰘰nishcoats,beforeinstallingthe
applicator,primethelargerIDhose,theninstall
andprimethetransition󰘰ttingandwhiphose.
11.Recirculateseveralcyclesofmaterialtomake
surethematerialis󰘱owingproperly.
12.Turnthe󰘱owadjustmentknob(H)
counterclockwisetostopthepump.
13.Installtheairlineandatipontotheapplicator
(seeapplicatormanual).Thesystemisnow
primedandreadytospray.
3A3437F
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Spray
Spray Spray
Spray
Prevent Prevent
PreventPack Pack Pack- - -out out out
Toavoid“packingout”thepumporhose:
•Usethelowestpressureandlargestnozzlesize
thatprovidesanacceptablespraypattern.Thiswill
alsoresultinsealsandwearpartslastingmuch
longer.
•Donotuseanymore󰘱uidhosethanisnecessary
(minimum25ft).
•Useanapplicatorwitharubbertipretainerthatwill
blowoffifitplugs(polegunapplicationsonly).
Before Before
BeforeStarting Starting Startingor or orStopping Stopping StoppingMaterial Material Material
Flow Flow
Flow
Alwayshavetheatomizingairturnedonatthe
applicatorbeforeandafterspraying󰘱uid(see
applicatormanual).
Spraying Spraying
Spraying
1.PrimewithWater,page16.
2.MixtheMaterial,page17.
3.PrimewithMaterial,page17.
NOTICE NOTICE
NOTICE
•Donotallowpumptorunwithoutmaterial
inthehopper.Itcancausedamagetothe
pumpseals.
•Failureto󰘱ushpriortomaterialcuringinthe
systemwillresultindamagetosystemand
mayrequirereplacementofallsystemparts
incontactwiththematerial.
4.Turnonatomizingairandadjusttheairneedle
valveontheapplicator(seeapplicatormanual).
5.Turnthemotorpowerswitch(S)toON.
6.Turn󰘱owadjustmentknob(H)untildesired󰘱ow
isreached.Turnclockwisetoincrease󰘱ow,
counterclockwisetodecrease󰘱ow.
Typicalknobrangeforstucco:
TypicalknobrangeforEIFSbaseand󰘰nish
coats:
7.Ifthesystemisapproachingitscuretimeorthe
systemwillbeidleforenoughtimeformaterial
tobegincuringinthesystem,󰘱ushthesystem.
SeeFlush,page14.
NOTICE NOTICE
NOTICE
Failureto󰘱ushpriortomaterialbeginningto
cureinthesystemwillresultindamageto
systemandmayrequirereplacementofall
partsincontactwiththematerial.
18 3A3437F
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SprayAdjustments(PoleSprayApplicator)
Spray Spray
SprayAdjustments Adjustments Adjustments(Pole (Pole (PoleSpray Spray SprayApplicator) Applicator) Applicator)
Key: Key:
Key:
CAAirAssistAirLine
CBAirAssistShutoffBallValve
CCRubberTipRetainer
CDAirNeedle(adjustableposition)
CEAirNeedleRetainingScrew
CFFluidHousing
CGTip(Nozzle)
NOTE: NOTE:
NOTE:SeethePoleSprayApplicatormanualfor
modelinformation.
General General
GeneralAdjustments Adjustments Adjustments
Thespraypatterncanbeadjustedbychanging:
•Tip(CG)size
•Fluidand/orair󰘱ow
•AirNeedle(CD)position
Thestandardapplicatoradjustmentistoadjusttheair
needle(CD)slightlybehindthe󰘱uidtip.Fullyopenthe
airballvalve(CB)fortheminimumair󰘱ownecessaryfor
agoodpattern.NOTE: NOTE:
NOTE:Installingtheneedle(CD)toofar
forwardcanreducetheori󰘰cesize,stoppingmaterial󰘱ow.
Airbleedsfromtheapplicatornozzlewheneverthe
applicatorairballvalve(CB)isopen.Closethevalveto
stoptheairifdesired.Otherwise,theairvalvecanstay
openduringpriming.
Adjustingthespraypatternrequirestestingtobalancethe
󰘱uid󰘱owandtheairtotheapplicator,andrequiresthe
correcttipsize.
Spraying Spraying
SprayingTechniques Techniques Techniques
1.Testthespraypatternoncardboard.Holdthe
applicator18–30in.(45–76cm)awayfrom
thesurface.Usethissprayingdistanceformost
applications.
2.Adjust󰘱uid󰘱owuntilmaterial󰘱owisadequate.
3.Adjusttheapplicatorairballvalve(CB)toachievea
uniformroundspraypattern.
4.Considerthesizeofaggregateinthematerialandthe
coarsenessofthespraypattern.Largernozzlesallow
heavierpatterns.
5.Overlapeachstroke50%.Acircularoverlapping
patternmaygivethebestresults.
Whensprayingsmallcon󰘰nedareasusetheairballvalve
(CB)andairneedle(CD)tomake󰘰neadjustmentswithout
adjustingthepump.
Material Material
MaterialFlow Flow FlowAdjustment Adjustment Adjustment
Foralighterspraypattern,adjusttheairneedle(CD)
closertothe󰘱uidnozzleand/orreducethe󰘱uid󰘱ow.For
aheavierspraypattern,adjusttheairneedle(CD)farther
backfromthe󰘱uidtipand/orincreasethe󰘱uid󰘱ow.
NOTE: NOTE:
NOTE:Withdrawingtheneedle(CD)toofarcanforceair
pressurebackintothe󰘱uidhose,whichcanslowmaterial
󰘱ow.
Air Air
AirFlow Flow FlowValve Valve ValveAdjustment Adjustment Adjustment
Todecreaseair󰘱ow,turntheairballvalve(CB)
clockwise.Toincreaseair󰘱ow,turntheairballvalve(CB)
counterclockwise.
Checkthematerialandthinitasneededtomaintainthe
properconsistency.Thematerialmaythickenasitsitsand
couldslowdownapplicationoraffectthespraypattern.
Flushanddrytheapplicatorthoroughlyattheendofeach
use.Blowairthroughtheneedleaftertheapplicatoris
cleantoensurethatnomaterialisblockingair󰘱ow.
Installing Installing
InstallingNozzle Nozzle NozzleRetaining Retaining RetainingCap Cap Cap
1.Placethenozzleretainingcap(CC)overthetoplip
oftheapplicatorhousing.
2.Turntherubberretainerbackandforthtomakesureit
isfullyseated.
3.Turntherubberretainerbackandforthtobesureit
isfullyseated.
NOTE: NOTE:
NOTE:Therubbergasketinthecamandgrooveinlet󰘰tting
andtherubbernozzleretainershouldbehand-cleanedand
driedaftereachuse.
3A3437F 19
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SprayAdjustments(HTXTMApplicator)
Spray Spray
SprayAdjustments Adjustments Adjustments(HTX (HTX (HTXT T
TM M MApplicator) Applicator)
Applicator)
Key: Key:
Key:
DAAirAssistAirLine
DBFluidandAirManifold
DCTip(Nozzle)
DDTipRetainer
DEAirAssistNeedleValve
DFAirAssistShutOffBallValve
DGCheckValve
NOTE: NOTE:
NOTE:SeetheHTXApplicatormanualformodel
information.
When When
WhenSpraying Spraying Spraying
1.Setmaterial󰘱ow.Seeapplicatorinstruction
manualforadditionalinformation.
2.Spraytestpattern.
3.TurntheairknobONandadjust,and/orselect
anotherairnozzlefordesiredpattern.
NOTE: NOTE:
NOTE:Aircontinuesto󰘱owwhenthehandleisinthe
OFFpositiontokeepmaterialoutofairpassages.
General General
GeneralAdjustments Adjustments Adjustments
Thespraypatterncanbeadjustedbychanging:
•Tip(DC)size
•Fluid󰘱ow
•Air󰘱ow,useneedlevalve(DE)
Thestandardapplicatoradjustmentistofullyopen
theairassistvalve(DF)whileadjustingtheneedle
valve(DE)fortheminimumair󰘱ownecessaryfor
agoodpattern.
Airbleedsfromtheapplicatornozzlewhenevertheair
assistvalve(DF)isopen.Closethevalvetostopthe
air󰘱owifdesired.Otherwise,theairvalvecanstay
openduringpriming.Airmustbeonpriorto󰘱uid󰘱ow.
Adjustingthespraypatternrequirestestingto
balancethe󰘱uid󰘱owandtheairtotheapplicator,
andrequiresthecorrecttipsize.
Air Air
AirFlow Flow FlowValve Valve ValveAdjustment Adjustment Adjustment
Todecreaseair󰘱ow,turnthevalveknob(DE)
clockwise.Toincreaseair󰘱ow,turnthevalveknob
(DE)counterclockwise.
Checkmaterialandthinasneededtomaintainthe
properconsistency.Thematerialmaythickenasit
sitsandcouldslowdownapplicationoraffectthe
spraypattern.
Flushanddrytheapplicatorthoroughlyattheendof
eachuse.
Spray Spray
SprayTechniques Techniques Techniques
1.Testthespraypatternoncardboard.Holdthe
applicator6–18in.(15–46cm)fromthesurface.
Usethissprayingdistanceformostapplications.
2.Adjust󰘱uid󰘱owuntilmaterial󰘱owisadequate.
3.Adjusttheapplicatorairassistneedlevalveto
achieveauniformroundspraypattern.
4.Considerthesizeoftheaggregateinthematerial
andthecoarsenessofthespraypattern.Larger
nozzlesallowheavierpatterns.
5.Overlapeachstroke50%.Acircularoverlapping
patternmaygivethebestresults,andisobtained
bygraspingthe󰘱ex-headandswingingthehead
aroundasthehose󰘱exes.
Whensprayingsmallcon󰘰nedareasusethevalve
andknobtomake󰘰neadjustmentswithoutadjusting
thepump.
Cleanup Cleanup
Cleanup
Thoroughly󰘱ushapplicatoraftereachworksession
before󰘱uidbeginstocureintheapplicator.Remove
thecheckvalveandcleanallresiduefromair
passages.Storeinadrylocation.Donotleavethe
applicatororanypartsinwaterorcleaningsolvents.
NOTE: NOTE:
NOTE:Thecheckvalvewillbedamagedifanyobject
isinsertedintothevalve.
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