Graco Ultra 395 User manual

309665L
EN
Operation
Electric Airless Sprayers
- For the application of architectural paints and coatings -
3300 psi (227 bar, 22.7 MPa) Maximum Working Pressure
Important Safety Instructions. Read all warnings and instructions in this manual. Save these
instructions.
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Ultra
TM
395/495/595 UltraMax II
TM
490/495/595
Ultimate Nova
TM
395
ST Max
TM
395/495/595
Ultimate MX II
TM
490/495/595
ST Max II
TM
490/495/595
Super Nova
TM
495/595

Models
2309665L
Models
VAC Model
120
Ultra 395
Ultimate Nova 395
233960
826014
233961 233962
Ultra 495
Super Nova 495
233966
826017
233967
826018
233968
826019
Ultra 595
Super Nova 595
234490
826052
234435
826046
Ultra Max II 490
Ultimate MX II 490
249911
825028
249913
825029
249914
825036
Ultra Max II 495
Ultimate MX II 495
249915
825037
249916
825038
249917
825039
Ultra Max II 595
Ultimate MX II 595
249918
825046
249919
825045
230 CEE
ST Max 395 Hopper 233955
ST Max 395 234176 258662
ST Max 495 233956 233970 233971
ST Max 595 248661 244437
ST Max II 490 Hopper 253011
ST Max II 490 249926 253012 253013
ST Max II 495 249928 253014 249978
ST Max II 595 253015 249930
230
Europe
ST Max 395 223963
ST Max 495 233957 233975
ST Max 595 244436
ST Max II 490 249927
ST Max II 495 249929 249979
ST Max II 595 249931
110 UK
ST Max 395 223972
ST Max 495 233973 233975
ST Max 595 244436
ST Max II 490 249935
ST Max II 495 249936 249980
ST Max II 595 249937
230 Asia
Ultra 395 234180
Ultra 495 234183 234181 234182
Ultra 595 248660 244439
Ultra Max II 490 249932
Ultra Max II 495 249933 253104 253105
Ultra Max II 595 253107 249934
100
Japan
Ultra Max 495 234186 233974
Ultra Max II 495 249938 253106

Warnings
309665L 3
Warnings
The following are general warnings related to the setup, use, grounding, maintenance and repair of this equipment.
Additional, more sepcific warnings may be found throughout the body of this manual where applicable. Symbols
appearing in the body of the manual refer to these general warnings. When these symbols appear throughout the
manual, refer back to these pages for a description of the specific hazard.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
• Sprayer generates sparks. When flammable liquid is used in or near the sprayer or for flushing or
cleaning, keep sprayer at least 20 feet (6 m) away from explosive vapors.
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Ground equipment and conductive objects in work area. Read Grounding instructions.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a fire extinguisher in the work area.
ELECTRIC SHOCK HAZARD
Improper grounding, setup, or usage of the system can cause electric shock.
• Turn off and disconnect power cord before servicing equipment.
• Use only grounded electrical outlets.
• Use only 3-wire extension cords.
• Ensure ground prongs are intact on sprayer and extension cords.
• Do not expose to rain. Store indoors.
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Engage trigger lock when not spraying.
•FollowPressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.

Warnings
4309665L
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. Read Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. Read Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS from distributor or retailer.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine Graco
replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your Graco distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or overbend hoses or use hoses to pull equipment.
• Comply with all applicable safety regulations.
• Keep children and animals away from work area.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
PRESSURIZED ALUMINUM PARTS HAZARD
Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids
containing such solvents in pressurized aluminum equipment. Such use can cause serious chemical
reaction and equipment rupture, and result in death, serious injury, and property damage.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDS’s to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
• Protective eye wear
• Clothing and respirator as recommended by the fluid and solvent manufacturer
•Gloves
• Hearing protection
CALIFORNIA PROPOSITION 65
The engine exhaust from this product contains a chemical known to the State of California to cause
cancer, birth defects or other reproductive harm.

Component Identification
309665L 5
Component Identification
English
1 ON/OFF switch
2 Drain tube
3 Siphon tube
4 Pressure control
5 Filter
6 Trigger lock
7Pump
8 Fluid outlet
9 Prime/Spray valve
10 Service Tag (below sprayer frame)
Model 233960 shown
6
1
8
9
5
4
3
2
7
B


Component Identification
6309665L
Grounding
English
The sprayer must be grounded. Grounding reduces the risk of
static and electric shock by providing an escape wire for the
electrical current due to static build up or in the event of a short
circuit.
• The sprayer cord includes a grounding wire with an appropriate grounding contact. • The plug must be plugged into an
outlet that is properly installed and
grounded in accordance with all
local codes and ordinances.
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Power Requirements Extension Cords
• Do not modify plug! If it will not fit
in outlet, have grounded outlet
installed by a qualified
electrician. Do not use an
adapter.
• 100-120V units require
100-120 VAC, 50/60 Hz, 15A,
1 phase.
• 230V units require 230 VAC,
50/60 HZ, 7.5A, 1 phase.
• Use an extension cord with an
undamaged ground contact.
• If an extension cord is necessary,
use a 3-wire, 12 AWG (2.5 mm
2
)
minimum.
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Ground
ti4295
120 volt plug

Pressure Relief Procedure
309665L 7
Pressure Relief Procedure
Pails
•Solvent and oil/based fluids:
follow local code. Use only
conductive metal pails, placed on
a grounded surface such as
concrete.
• Do not place pail on a
nonconductive surface such as
paper or cardboard which
interrupts grounding continuity.
•Grounding a metal pail: connect a
ground wire to the pail by clamping
one end to pail and other end to a
true earth ground such as a water
pipe.
•To maintain grounding
continuity when flushing or
relieving pressure: hold metal
part of spray gun firmly to side
of a grounded metal pail. Then
trigger gun.
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English
To reduce risk of injury
from injection, follow this
procedure whenever you
are instructed to relieve
pressure, stop spraying,
service equipment or
install or clean spray tip.
1 Turn power OFF and unplug
sprayer.
2 Turn pressure to lowest setting.
Trigger gun to relieve pressure.
Turn prime valve down.
If you suspect spray tip or hose is completely clogged, or that pressure has
not been fully relieved after following these steps, VERY SLOWLY loosen
tip guard retaining nut or hose end coupling to relieve pressure gradually,
then loosen completely. Now clear tip or hose obstruction.
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WASTE
WASTE
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2

Setup
8309665L
Setup
Throughout these instructions, Model 233960 is shown in all illustrations. Your sprayer model may look slightly
different than pictured.
1 Connect Graco airless
hose to sprayer.
Tighten securely.
2 Connect other end of
hose to gun.
3 Tighten securely. 4 Remove tip guard.
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5 Check inlet strainer for
clogs and debris.
6 Fill throat packing nut
with TSL to prevent
premature packing wear.
Do this each time you
spray.
7 Turn power OFF. 8 Plug power supply cord
into a properly grounded
electrical outlet.
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Approximate Fill Level
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Startup
309665L 9
Startup
9 Turn prime valve down. 10 Place siphon tube set in grounded metal pail partially filled with flushing fluid. Attach ground
wire to pail and to true earth ground. Do 1. - 5. of Startup, page 9 to flush out storage oil
shipped in sprayer. Use water to flush water-base paint and mineral spirits to flush oil-base
paint and storage oil.
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WASTE
FLUSH
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1 Turn pressure control to
lowest pressure.
2 Turn power ON. 3 Increase pressure to start
motor and allow fluid
to circulate through drain
tube for 15 seconds; then
turn pressure down.
4 Turn prime valve
horizontal.Take spray gun
trigger safety OFF.
TIB
-
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TIB
TIB
-
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Tip and Guard Assembly
10 309665L
Tip and Guard Assembly
5 Hold gun against grounded
metal flushing pail. Trigger
gun and increase fluid
pressure to 1/2. Flush
1 minute.
Inspect for leaks. Do not stop
leaks with hand or a rag! If leaks
occur, do Pressure Relief. Tighten
fittings. Do Startup, 1. - 5, page 9.
If no leaks, proceed to 6.
6 Place siphon tube in paint pail.
7 Trigger gun again into flushing pail until paint appears. Move gun to
paint pail and trigger for 20 seconds. Set gun safety ON. Assemble
tip and guard, page 10.
1 Insert metal seal and
OneSeal.
2 Insert SwitchTip. 3 Screw assembly onto
gun.
Tighten.
WASTE
WASTE
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PAINT
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WASTE
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