Graco Glutton 400 Series Datasheet

STAINLESS STEEL OR CARBON STEEL
Air–Powered Gluttonr
Pumps
100 psi (0.7 MPa, 7 bar) Maximum Incoming Air Pressure
400 Series Pumps
400 psi (2.8 MPa, 28 bar) Maximum Fluid Working Pressure
Model 220663, Series D
Model 237008, Series A
Carbon steel pumps*
Model 220666, Series D
Model 237011, Series A
Stainless steel pumps*
Electro-polished for use with waterborne coatings
1200 Series Pumps
1200 psi (8 MPa, 83 bar) Maximum
Fluid Working Pressure
Model 220664, Series D
Model 237009, Series A
Carbon steel pumps*
Model 220667, Series D
Model 237012, Series A
Stainless steel pumps*
Electro-polished for use with waterborne coatings
2500 Series Pumps
2500 psi (17 MPa, 170 bar) Maximum Fluid
Working Pressure
Model 220665, Series D
Model 237010, Series A
Carbon steel pumps*
Model 220668, Series D
Model 237013, Series A
Stainless steel pumps*
Electro-polished for use with waterborne coatings
*See TECHNICAL DATA on pages 44 through 46
for a complete materials list.
Instructions–Parts List
307843ZAF
EN
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.

2 307843
Table of Contents
Warnings 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Drawing and List
400 Series Carbon Steel Pumps, Models 220663 and 237008 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
400 Series Stainless Steel Pumps, Models 220666 and 237011 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1200 Series Carbon Steel Pumps, Models 220664 and 237009 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1200 Series Stainless Steel Pumps, Models 220667 and 237012 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2500 Series Carbon Steel Pumps, Models 220665 and 237010 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2500 Series Stainless Steel Pumps, Models 220668 and 237013 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Control Valve 220902 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pilot Valve 221133 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair and Conversion Kits 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter, Regulator, Lubricator Kit 222345 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drum Cover Kit 222655 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Return Tube Kit 223319 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Suction Kit 208259 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Performance Chart
400 Series Pumps 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1200 Series Pumps 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2500 Series Pumps 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensional Drawing 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting Hole Layout 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Standard Warranty 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Information 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

307843 3
Warnings
Warning Symbol
WARNING
This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
instructions.
WARNING
SKIN INJECTION HAZARD
Spray from the gun, leaks or ruptured components can inject fluid into your body and cause extremely
serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also
cause serious injury.
DFluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate
surgical treatment.
DDo not point the gun at anyone or at any part of the body.
DDo not put your hand or fingers over the spray tip.
DDo not stop or deflect leaks with your hand, body, glove or rag.
DDo not “blow back” fluid; this is not an air spray system.
DAlways have the tip guard and the trigger guard on the gun when spraying.
DCheck the gun diffuser operation weekly. Refer to the gun manual.
DBe sure the gun trigger safety operates before spraying.
DLock the gun trigger safety when you stop spraying.
DFollow the Pressure Relief Procedure on page 10 whenever you: are instructed to relieve pres-
sure; stop spraying; clean, check, or service the equipment; and install or clean the spray tip.
DTighten all fluid connections before operating the equipment.
DCheck the hoses, tubes, and couplings daily. Replace worn or damaged parts immediately. Perma-
nently coupled hoses cannot be repaired; replace the entire hose.
DUse only Graco approved hoses. Do not remove the spring guard that is used to help protect the
hose from rupture caused by kinks or bends near the couplings.

4 307843
WARNING
INSTRUCTIONS
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
DThis equipment is for professional use only.
DRead all instruction manuals, tags, and labels before operating the equipment.
DUse the equipment only for its intended purpose. If you are uncertain about usage, call your Graco
distributor.
DDo not alter or modify this equipment. Use only genuine Graco parts and accessories.
DCheck equipment daily. Repair or replace worn or damaged parts immediately.
DDo not exceed the maximum working pressure of the lowest rated system component. Refer to the
Technical Data section on pages 44 through 46 for the maximum working pressure of this equip-
ment.
DUse fluids and solvents which are compatible with the equipment wetted parts. Refer to the Tech-
nical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.
DDo not use hoses to pull equipment.
DRoute hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose
Graco hoses to temperatures above 82_C (180_F) or below –40_C (–40_F).
DDo not lift pressurized equipment.
DComply with all applicable local, state, and national fire, electrical, and safety regulations.
DNever place your hands on or near the pump fluid inlet. Powerful suction could cause serious
bodily injury.
MOVING PARTS HAZARD
Moving parts can pinch or amputate your fingers or other body parts.
DKeep clear of all moving parts when starting or operating the equipment.
DBefore servicing the equipment, follow the Pressure Relief Procedure on page 10 to prevent the
equipment from starting unexpectedly.
DNever operate the motor with the pump housing removed.

307843 5
WARNING
FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames, or sparks can cause a hazardous condition and
result in a fire or explosion and serious injury.
DGround the equipment and the object being sprayed. See Grounding on page 7.
DProper hose grounding continuity is essential in maintaining a grounded spray/dispense system.
Check the electrical resistance of your air and fluid hoses at least once a week. If your hose does
not have a tag on it that specifies the maximum electrical resistance, contact the hose supplier or
manufacturer for the maximum resistance limits. Use a resistance meter in the appropriate range
for your hose to check the resistance. If the resistance exceeds the recommended limits, replace it
immediately.
DIf there is any static sparking or you feel an electric shock while using this equipment, stop spray-
ing immediately. Do not use the equipment until you identify and correct the problem.
DProvide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
being sprayed.
DKeep the spray area free of debris, including solvent, rags, and gasoline.
DElectrically disconnect all equipment in the spray area.
DExtinguish all open flames or pilot lights in the spray area.
DDo not smoke in the spray area.
DDo not turn on or off any light switch in the spray area while operating or if fumes are present.
DDo not operate a gasoline engine in the spray area.
HAZARDOUS FLUIDS
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,
inhaled, or swallowed.
DBe sure all fluids and solvents used are chemically compatible with the wetted parts shown in the
TECHNICAL DATA for your pump model. Always read the fluid and solvent manufacturer’s litera-
ture before using the fluid or solvent in this pump.
DKnow the specific hazards of the fluid you are using.
DStore hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,
state and national guidelines.
DAlways wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and
solvent manufacturer.
DProvide for safe piping and disposal of exhaust air.
DSecure the fluid outlet house tightly into the receiving container to prevent the hose from coming
loose and creating a fluid spill.
DProvide proper ventilation in accordance with accepted industry standards and government regula-
tions.
United States Government safety standards have been adopted under the Occupational Safety and Health Act. You
should consult these standards – particularly the General Standards, Part 1910, and the Construction Standards,
Part 1926.

6 307843
Installation
Mounting the Pump
D400 and 1200 Series Pumps: Mount the pump
with the accumulators in the top position as shown
in Fig. 1. The accumulators must be in the position
shown or the pump will not prime.
DBe sure the pump is securely bolted to its mounting
and that the mounting can support the weight of the
pump, hoses, and stress caused during operation.
DThe outlet manifold can be removed and turned 180
degrees to change the direction of the outlet and
ease installation, as shown in Fig. 3.
General Information
DThe installation shown in Fig. 4 is only a guide for
selecting and installing system components. Con-
tact your Graco distributor for assistance in plan-
ning a system to suit your needs.
DSee pages 38 through 43 for accessories and kits
available from Graco. Always use Genuine Graco
Parts and Accessories.
DUse a thread sealant compatible with the fluid being
pumped on all male pipe threads. Tighten all con-
nections firmly to avoid air or fluid leaks.
DReference numbers and letters in parentheses in
the text refer to the figure illustrations.
Fig. 1
accumulators
02321

307843 7
Installation
Grounding
WARNING
This pump must be grounded. The steps for
grounding may differ from the way you ground
other pumps. Carefully read and follow these
grounding instructions. See FIRE AND EXPLO-
SION HAZARD on page 5 before you operate the
pump.
Static electricity is created by the high-velocity flow of
fluid through the pump and hose. If every part of the
equipment is not properly grounded, sparking may oc-
cur. To reduce the risk of static sparking, ground the
pump and all other equipment used or located in the
pumping area. Check your local electrical code for de-
tailed grounding instructions for your area and type of
equipment. Ground all of the following equipment:
DPump: use a ground wire and clamp as shown in
Fig. 2.
DFluid and air hoses: use only grounded hoses with
a maximum of 500 feet (150 m) combined hose
length to ensure grounding continuity.
DAir Compressor: Follow the manufacturer’s recom-
mendations.
DSpray gun or dispensing valve: Obtain grounding
through connection to a properly grounded fluid
hose and pump.
DFluid supply container: Follow the local code.
DObject being sprayed: Follow the local code.
DAll solvent pails used when flushing: Follow the
local code. Use only metal pails, which are conduc-
tive. Do not place the pail on a non-conductive
surface, such as paper or cardboard, which inter-
rupts the grounding continuity.
To ground the pump: Loosen the grounding lug lock-
nut (W) and washer (X). Insert one end of a 12 ga (1.5
mm@) minimum ground wire (Y) into the slot (Z) of the
grounding lug, and tighten the locknut securely. Con-
nect the clamp end of the ground wire to a true earth
ground. To order a ground wire and clamp, order Part
No. 222011.
Fig. 2
02322
Z
W
X
Y
grounding lug

Fig. 3
ME
F
H
0232
5
J
8 307843
Installation
Connect the Fluid Lines
1. Use grounded fluid hoses.
a. The pump fluid outlet (J) on the 400 and
1200 Series Pumps is 1 npt(f) .
b. The pump fluid outlet (J) on the 2500 Series
Pump is 3/4 npt(f).
2. Install a fluid filter (F) and drain valve (E) near the
fluid outlet. See Fig. 3.
WARNING
A fluid drain valve (E) is required in your system to
relieve pressure in the fluid outlet hose (H) if the
hose becomes plugged. See Fig. 3. Install a drain
valve close to the pump’s fluid outlet. The drain
valve reduces the risk of property damage or
serious bodily injury, including splashing in the eyes
or on the skin, or contamination from hazardous
fluids.
3. Install a control device, such as a gun, dispensing
valve, or shutoff valve, on the grounded fluid
hose (H).
Connect the Fluid Suction Line
CAUTION
The pump must be suction fed in order to operate
properly. Pressure feeding or exceeding 15 psi (104
kPa, 1.04 bar) maximum fluid inlet pressure may
cause premature bellows seal failure.
Connect the fluid suction hose (S) to the pump fluid
inlet (M). See Fig. 4.
DThe pump fluid inlet (M) is 1.25 npt(f).
DThe maximum suction lift is 15 ft (4.57m) for the
400 Series and 1200 Series Pumps, and 6 ft (1.83
m) for the 2500 Series Pump.
WARNING
SUCTION HAZARD
Never place your hands on or near the pump fluid
inlet. Powerful suction could cause serious bodily
injury.

307843 9
Installation
Connect the Air Lines
1. Install the air line accessories to the left of the
pump as shown in Fig. 4. Mount these accessories
on the wall or on a bracket. Be sure the air line
supplying the accessories is grounded.
2. Install a flexible air hose between the accessories
and the 1/2 in. npt(f) air inlet (G). Use a minimum
1/2 in. ID air hose.
3. Install an air line lubricator (B) upstream from the
pump air inlet for automatic pump lubrication.
4. Install a pump runaway valve (T) to sense when
the pump is running too fast and shut off the air
supply to the motor. To order a pump runaway
valve, order Part No. 224040.
5. Install an air regulator (D) to control air inlet pres-
sure.
WARNING
A bleed-type master air valve (C) is required in
your system to relieve air trapped between this
valve and the pump after the air regulator is closed.
Trapped air can cause the pump to cycle unexpect-
edly, which could result in serious bodily injury,
including splashing in the eyes, injury from moving
parts, or contamination from hazardous fluids.
6. Install one bleed-type master air valve (C) down-
stream from the air regulator and use it to relieve
trapped air. Locate the other master air valve up-
stream from all air line accessories and use it to
isolate the accessories during cleaning and repair.
7. Install an air line filter (A) to remove harmful dirt
and moisture from your compressed air supply.
8. Install a grounded air supply line (P) with a mini-
mum 1/2 in. ID. See Fig. 4.
Ventilate the Air Exhaust
WARNING
Improper handling of hazardous fluids or inhaling
their vapors can cause serious bodily injury, even
death. For your safety, it is imperative that you read
all product warning labels and Material Safety Data
Sheets (MSDS) for the fluids you are using. An
MSDS can be obtained from your fluid suppliers. It
is also important that you read and understand the
warnings and precautions regarding HAZARDOUS
FLUID HAZARD on page 5 before you operate.
All systems using hazardous fluid in enclosed
areas or within buildings should have a properly
designed and installed ventilation system. Consult
your local building code and other industrial and
governmental standards for proper design criteria.
Fig. 4
KEY
AAir line filter
BAir line lubricator
CBleed-type master air valve
DAir regulator
EFluid drain valve
FFluid filter
GPump air inlet
HGrounded fluid line
JOutlet manifold
KMain air line
LGround wire
MIntake manifold
NGlutton pump
PGrounded air line
RFluid supply
SFluid suction hose
TRunaway valve
0232
3
K
C
C
D
AB
T
G
L
NJF H
S
R
M
E
P

10 307843
Operation
Pressure Relief Procedure
WARNING
The system pressure must be manually relieved to
prevent the system from starting or spraying acci-
dentally. To reduce the risk of an injury from acci-
dental spray from the gun, splashing fluid, or
moving parts, always follow the Pressure Relief
Procedure whenever you
Dare instructed to relieve the pressure
DStop spraying
DCheck or service any of the system equipment
Dinstall or clean the spray nozzle.
1. * Engage the spray gun or dispensing valve safety
latch.
2. Shut off the air supply.
3. * Disengage the gun or dispensing valve safety
latch.
4. * Hold a metal part of the gun or valve firmly to a
grounded metal waste container and trigger it to
relieve the fluid pressure.
5. * Engage the safety latch again.
6. Open the pump drain valve (required in system),
and have a container ready to catch the drainage.
7. Leave the drain valve open until you are ready to
spray again.
* Applies only when using a spray gun or dispensing
valve.
If you suspect that the spray tip, nozzle, or hose is
clogged or that pressure has not been fully relieved
after following the steps above, very slowly loosen the
hose end coupling and relieve pressure gradually, then
loosen completely, then clear the tip, nozzle, or hose
obstruction.
Flush the Pump Before First Use
WARNING
To reduce the risk of fluid injection injury, static
sparking and splashing, read and follow Flushing
Safety under FIRE OR EXPLOSION HAZARD on
page 5.
The pump was tested with lightweight oil, which is left
in to protect the pump parts. If this solution could con-
taminate the fluid you are pumping, flush it thoroughly
with a compatible solvent. To start the pump, follow the
procedure in Start and Adjust the Pump, below.
Start and Adjust the Pump
NOTE: Check all fittings to be sure they are tight. Be
sure to use a thread sealant compatible with the fluid
being pumped on all male pipe threads.
1. Place the suction hose (S) in the fluid to be
pumped. See Fig. 5.
2. Close the fluid drain valve (E).
3. With the air regulator (D) closed, open both bleed-
type master air valves (C).
4. Open the fluid control device while continuing with
the following steps.
5. Slowly open the air regulator (D). Adjust it until the
pump runs smoothly.
6. Allow the pump to cycle slowly until all air is
pushed out of the lines (the fluid will be flowing in a
steady stream from the fluid outlet) and the pump
is primed.
WARNING
To reduce the risk of component rupture, which
could cause serious bodily injury, never exceed
100 psi (0.7 MPa, 7 bar) air supply pressure to the
pump. Read the warning section EQUIPMENT
MISUSE HAZARD on page 4.