GRAVOGRAPH IS200 User manual

Before installing and using this
machine, you must read this
user guide carefully. Keep it in
a safe place, in case you need
to refer to it later.
This manual should not be
used without the IS200
program manual - B5113 701.
B5134 701 - 07.2005 - ENG - (UPDATED EDITION NUMBER: 5)
(Please read carefully before use)
User manual
IS200 TX machine
Firstcontact

IS200 TX machine . 2 First contact
Gravograph reserves the right to modify the information contained in this document without
notice.
TYPE OF MACHINE : IS200 TX
MANUFACTURER : GRAVOGRAPH INDUSTRIE INTERNATIONAL
BP 15 - Z.I. - 10600 LA CHAPELLE SAINT LUC - FRANCE
Importer's address
(c) Gravograph Industrie International, 2005
All Rights Reserved.

First contact IS200 TX machine . 3
Summary
Information about regulations............................................................................. 4
Conformity standards .........................................................................................................................4
Electrical security ...............................................................................................................................4
Presentation...........................................................................................................5
Contra-indications ............................................................................................................................. 5
Stages of unpacking ......................................................................................................................... 6
Unpacking - Contents of package ......................................................................................................7
Description............................................................................................................ 9
Front view of the machine ..................................................................................................................9
Vice ..................................................................................................................................................11
Rear view of the machine ................................................................................................................12
Installing.............................................................................................................. 13
Physical installation advice ............................................................................................................. 13
Mounting the protective vice housing...............................................................................................14
Electric installation advice ................................................................................................................15
Electrical connections of the machine............................................................................................. 16
Switching the machine on ................................................................................................................17
Problems ......................................................................................................................................... 17
Switching the machine off ................................................................................................................17
Mechanical block .............................................................................................................................17
Switching on again ...........................................................................................................................17
Setting up transmission between the IS200 TX and a PC type computer..... 18
Connection cables ...........................................................................................................................18
PC/IS200 TX connection using the USB port ..................................................................................19
PC/IS200 TX connection using the parallel port ............................................................................. 20
Machine configuration (language)....................................................................................................21
Installing the engraving software in Windows..................................................22
Transfer ............................................................................................................... 23
Transfer procedure ......................................................................................................................... 23
Positioning the plate.........................................................................................................................24
Positioning the TX vice ....................................................................................................................25
Adjusting the spindle ........................................................................................................................26
Starting to engrave...........................................................................................................................30
General maintenance ......................................................................................... 31
Changing the belt .............................................................................................................................31
Changing the fuses ......................................................................................................................... 32
Adjusting the machine......................................................................................................................33
Technical Characteristics .................................................................................. 35
Mechanical Characteristics ............................................................................................................. 35
Electrical Characteristics..................................................................................................................36
Engraving software characteristics ..................................................................................................36
Optional accessories........................................................................................................................37

IS200 TX machine . 4 First contact
Information about regulations
Conformity standards
This hardware was designed and built in conformity with the relevant EC marking and EEC directives :
• "Security" Directive 98/37/EEC (22/06/98).
• "Electromagnetic compatibility" Directive 89/336/EEC (03/05/89) (modified)
• "Low voltage" Directive 73/23/EEC (modified)
The modification or transformation of this equipment, the adaptation and instal-
lation of accessories not recommended by GRAVOGRAPH, modify the
characteristics of this material and can make it not compliant with the European
Directives it is subjected.
These modifications voids the responsibility of the manufacturer.
In this case, the person who fits the machine and the equipment is responsible for
the EC compliance of the final work station.
Electrical security
This hardware is in conformity with the norms EN 60204-1 and EN 60950.
The different fuses of the machine comply with the IEC 127-2 norm (International Electric Committee).
The different security levels the input/output answer are indicated for each connector in the chapter "Rear view
of the machine". Two security levels are possible :
- Dangerous voltage (power supply, accessories, plugs ...).
- Very low security voltage.
Machine security
This hardware is in conformity with the norm EN 292-1 and EN 292-2.
Electromagnetic compatibility
This hardware is in conformity with electromagnetic compatibility norms:
• EN 50081-1 (emission in residential, commercial, and light industrial environment)
• EN 61000-6-2 (immunity in industrial environment)
All the cables used with this hardware must be in conformity with the electronic compatibility standards, norm
EN 55022 - class B.
Electrical security
This material is «class 1». The mains plug MUST always be connected to a neutral
socket and comply with the regulations in force in the country of installation. If
you do not have a plug of this type, have one installed by an approved
electrician. Under no circumstances should you depart from this instruction.
The manufacturer bears no responsibility towards any user where alterations have been carried out contrary to
the manufacturer's specifications, notably with respect to electrical/electronic elements.
Any operation, other than those mentioned here, must only be carried out by an
approved Gravograph technician.
Do not take the machine apart to repair or clean it : this will void your guarantee.

First contact IS200 TX machine . 5
Presentation
The machine must never be handled without an adult present. Keep the
machine, wires and cables out of children's reach.
Contra-indications
This machine is only designed for light engraving purposes and must never be
used for other applications.
To use this machine, you are advised to wear protectives glasses against the chip
ejections.
Never use this machine for sawing or drilling.
Do not use this machine for working with wood.
Do not use this machine in explosive environment.
• This machine is only designed for one user. Do not let several people use the machine simultaneously.
• If the machine is not to be used for a long period, unplug the electricity supply and cover the machine (packaging,
cover, lid...)
• Do not move the engraving head by hand (pict.) unless mechanical block of the machine as described in the
paragraph "Mechanical block" of this manual's "Installing" chapter.
• Do not spill any liquids onto the machine (drinks, cleaning fluids…) unless when recommended by GRAVOGRAPH
(example : lubrication).
• The machine should never be used with anything other than Gravograph accessories and tools.
• Never hold the material to be engraved in your hands. Only use the GRAVOGRAPH clamping systems
designed for your machine.
• Make sure that the material is well clamped before starting to engrave.
• During engraving, do not use this machine without a nose (depth regulating nose or vacuum nose) in order to
avoid projections of swarf.
• Do not take the engraving material out of the machine during engraving.
• If the engraving must be stopped, use the function key provided for this purpose on the keyboard of the
machine.
To avoid any risks of being crushed by the machine during engraving, do not
stand near the tools (the travel area of the tool is 225 x 80mm).
Do not lean over the spindle holder.
Ensure that no one is in the travelling area of the moving parts of the machine and
that no object will obstruct the travelling of the moving parts.
This sign shown on the tool-holder of the machine shows the danger
caused by the rotating spindle during engraving (risks of getting burnt
or cut).
To avoid any risks of getting burnt, the protective belt housing of the
tool-holder must be always closed, except when carrying out
adjustments.

IS200 TX machine . 6 First contact
Stages of unpacking
Before opening the cardboard box, check that it is the right way up.
1. Cut the straps (photo 1).
2. Lift the box off vertically.
3. Take out the cardboard stand (photo 2).
4. Take out the tool box (photo 3).
5. Loosen the two screws with a 13 key.
6. Take off the two protective bars with the
stands (marked G (L) and D (R) for left
and right sides).
7. Loosenthescrews witha13keyandtake
out the slats (photo 4).
8. Take out the protective housing .
9. Take the machine out (get someone to help
you).
Always move the machine with 2 people.
Make sure that no components are missing from the package. If any part has
been forgotten please get in touch with your GRAVOGRAPH dealer.
Keep all the packaging materials so that you can move your IS200 TX machine in total safety.
This packaging is in conformity with European recycling standards.

First contact IS200 TX machine . 7
Unpacking - Contents of package
Check the condition of the packaging when you receive it. If there are any signs
of damage, inform the carrier and your GRAVOGRAPH dealer immediately by
recorded delivery, specifying the exact nature of the problem.
Contents of package
(pict 5)
A. An IS200 TX machine
B. A power cable
C. A CD-Rom contains the user manual
D. A tool box
E. An USB connection cable
F. A protective housing for the underside of the TX frame

IS200 TX machine . 8 First contact
3,5
Contents of tool box
(pict 6)
D1. a depth-regulating nose
D2. a cutter knob
D3. a spindle belt
D4. a short allen key
D5. a round allen key
D6. a brush
D7. two fuses 2 A T
D8. an allen key
D9. a screwdriver (3,5)
D10. a pair of standards jigs

First contact IS200 TX machine . 9
Description
The IS200 TX machine is an engraving machine.
It has a control panel with a L.C.D. screen connecting the software which is in the machine.
Files to be engraved are transferred from the computer to the machine by the intermediary of a cable which is
plugged into one of the two ports on the IS200 TX machine.
The actual engraving process is controlled by the spindle.
The object to be engraved is held in the vice (as standard) or by any other system recommended by
GRAVOGRAPH (consult your GRAVOGRAPH dealer for more information on systems available).
The IS200 TX machine has a maximum engraving surface area of 225x80 mm.
Front view of the machine
(pict 7)
G. Control panel
G1. L.C.D. screen
G2. 12-key control keyboard
H. TX base
I. TX vice with pair of jaws
J. Tool holder

IS200 TX machine . 10 First contact
Tool holder
(pict 8)
J1. Cutter
J2. Cutter button
J3. Pressure knurl on spindle
J4. Belt housing
J5. Belt
J6. Index finger
J7. Scaled knob
J8. Nose nut
05 2

First contact IS200 TX machine . 11
Vice
The vice holds the material to be engraved (pict 9).
The IS200 TX machine is supplied with a pair of jigs (G) which should be mounted onto the vice.
1. Open the jaws (L2) by turning the tightening knob (L3) anti-clockwise.
Open them far enough so as to mount the jaws easily.
2. Push the jigs (G) firmly onto the pins (L1) of the jaws (L2).

IS200 TX machine . 12 First contact
Rear view of the machine
(pict 10)
Each connection responds to one of the following security levels :
- Dangerous voltage.
- Very low security level.
M. Switch used as an immediate stop
- Switch I/0 (ON/OFF) used as an immediate stop
- Fuse drawer
- Plug - Dangerous voltage
N. Connection socket
N1 : Lid closed
N2 : Lid open :
- PARALLEL : Parallel port - Very low security level
- SCREEN : Do not use
- SERIAL : USB port - Very low security level
- KEYBOARD : Keyboard port - (not available) -
The machine must always be switched off before connecting or disconnecting a
cable, the cylinder attachment and the pen attachment (optional accessories),
as indicated on label displayed on the back of the electronic box and of the
machine :
PARALLEL SCREEN SERIAL KEYBOARD

First contact IS200 TX machine . 13
Installing
Physical installation and electrical installation (connections) must only be carried
out by an approved GRAVOGRAPH technician.
Before carrying out the following operations, make sure the machine is switched
off and unplugged, switch (M) to position 0.
Physical installation advice
•Put the Gravograph machine onto a stable flat, clean surface with mini. sizes of 510x470 mm.
If you do not have the tubular TXL stand (optional
accessory) this plan should have a hole (photo 11)
enabling you to insert the protective housing for the
vice column (mounting instruction on the next page).
Make sure the back of the machine is well-ventilated,
do not put it too close to anything (wall, other machines
etc). (diagram 12).
•Normal lighting is sufficient to use the machine.
•Clear the work surface so that you can
- easily and quickly access all external parts of the machine,
- quickly access, in case of necessity, the stop switch ON/OFF (M) at the rear of the machine,
- make sure that all moving parts of the machine have enough room to move freely,
- avoid any accidental unplugging of the cables.
The machine's power supply cable being used as a sectionning device, it must
be easily accessible and the wall plug must be installed near the machine and
must also be easily accessible.
The connectors screws must be very tight to avoid accidental disconnection of
the cables while the machine is turned on as this could permanently damage the
electronic cards.
•Protect Gravograph equipment against:
- Moisture (rain, snow, condensation…),
- Heat (direct sunlight, heating…),
- Brusque temperature changes,
- Dust (exhaust pipe),
- Liquid splashes, spillages,
- Vibrations,
- Electric or electronic radiation.

IS200 TX machine . 14 First contact
Mounting the protective vice housing
For this operation you need access to the underside of the machine. For this tip the machine with help from another
person, or, if the workbench allows, access it directly from the hole (see "Physical installation advice" photo 11).
1. Loosen the two screws (photo 13) and put them safety to one side.
2. Place the housing so that the holes are directly over the two grub screws (photos 13
and 14).
3. Tighten the two screws (photo 14).
If the plate is correctly tightened, noise and vibrations are reduced to a minimum when the machine is engraving.

First contact IS200 TX machine . 15
Electric installation advice
Before connecting any equipment to the machine, earth it in order to protect it against electric surges which can
occur during installation.
This material is "class 1". The plug must always be connected to a neutral socket.
If you do not have a plug of this type, have one installed by an approved
electrician. Never use the machine without a neutral connection.
In order to avoid outside interference, the user is advised to carry out the following points.
•Plug the Gravograph machine into a mains line, avoiding having several machines on the same line (several
plugs on the same line or using a multi-plug).
Exception : If other things are connected to the machine (such as a computer or an ISIS
console linked to an IS table), the machines should be connected to the same
mains line.
•Avoid using the same line to supply inductive or capacitive machines as well as the Gravograph machine
(motors, electrosluices, chargers...).
•Avoid using a manual or automatic commutator on the same mains line as the Gravograph machine (relay,
temporiser, programmer, automatic circuit interrupter, automatic interrupter...).
•Check that machines surrounding your Gravograph machine are in conformity to the norms of radioelectric
perturbation emissions (consult the technical leaflet of each machine). If they are not in conformity, place them
as far away as possible from the Gravograph machine.
•Only use Gravograph accessories (Gravograph relay box, etc ...).
The machine must always be switched off before connecting or disconnecting a
cable, the cylinder attachment and the pen attachment (optional accessories)
(label ).

IS200 TX machine . 16 First contact
Electrical connections of the machine
Stand behind the machine (Pict 15).
1. Plug the end of the main cable into the socket on the back part of the machine (1).
2. Plug the male end (2) into an earthed wall socket.
To cut off the mains supply to your machine in the case of severe problems,
unplug the mains cable or swith off the machine with the stop switch (M) at the
rear of the machine. Make sure that you can reach them easily.
As the electrical plug acts as a sectioning device, it is important you set up the
machine so that you always have easy access to the power cable.

First contact IS200 TX machine . 17
Switching the machine on
Switch on the machine (switch to position I).
When switched on the ventilator of the machine will start.
The following message will be displayed on the L.C.D. screen of the machine :
Boot Program X.X
RAM: 2M
The machine will then emit a "beep" and a new message will be displayed :
<< GRAVOGRAPH >>
VERSION XX.XX
Leave the machine plugged in even if it is not in constant use.
Problems
If one of the operationan signs is absent, check the following points :
•Are the twoo ends of the mains cable correctly connected ?
•Is the mains plug connected ? Is it live ?
If the machine does not come on, before calling a technician, please check
power connections to the mains socket and also the fuses (see "Changing the
fuses").
Switching the machine off
Switch the switch ON/OFF (I) to position 0.
Switch off the machine for the following reasons :
- if you are leaving the workstation (end of the day, for example),
- physical damage (fall, fire, liquids coming into machine…),
- mechanical/electrical/electronic faults, leading to a possible breakdown,
- in case of major problem or mechanical block of the machine,
- to reboot,
- for external cleaning.
Mechanical block
In the following cases :
- danger for the operator,
- block on the support to be engraved,
- block on an object placed in the work area,
1. Cut the power supply by switching the switch ON/OFF (I) to position 0.
2. Free the tool, without switching the machine on, by manually and slowly moving the tool
holder as required.
3. Only switch the machine back on after ensuring that the tool's moving area is totally clear.
Switching on again
If the machine or the programme which runs it crashes you may have to reboot the machine.
If this happens, switch the machine off. Wait 30 seconds and switch it on again.
You must wait for 30 seconds. This time allows any electric shock to the machine,
possibly damaging the power supply, to be avoided.

IS200 TX machine . 18 First contact
Setting up transmission between the IS200 TX
and a PC type computer
The computer and the IS200 TX machine must be switched OFF.
PC computers and the WINDOWS®graphic environment being very widespread
throughout the world, we have based ourselves on these products to define the
installation and use procedures of the IS200 TX.
If you don't have equipment which is compatible and you encounter some problems of installation or use, contact
your Gravograph agent.
Connection cables
•Use Gravograph connection cables (consult your Gravograph distributor for the products available).
These cables are adapted for the machines to which they will be connected.
They are conform to the norms of CEM radio waves and protect from external electric "attacks" (conform to the
norms of immunity and CEM susceptibility).
•Do not use cables which are too long. Keep the machines as close as possible and use a short a cable as
possible.
•Separate the mains cable and the transmission cable (avoid connecting the transmission and mains cables to
the same socket, etc ...).
Follow the connection procedure depending on the transmission cable supplied with the IS200 TX.
The machine is delivered with the following cables :
•USB cable

First contact IS200 TX machine . 19
PC/IS200 TX connection using the USB port
1. Plug the USB cable into the USB port of the IS200 TX machine (diagram 13).
2. Plug the USB cable into the USB port of the PC.
Refer to the installation manual of the computer for the USB port (1.1 or 2.0).

IS200 TX machine . 20 First contact
PC/IS200 TX connection using the parallel port
1. Plug the parallel cable into the parallel port of the IS200 TX machine (diagram 16).
This is a 26-pin Mini-Delta Ribbon connector.
2. Plug the parallel cable into the parallel port of the PC (diagrams 17 and 18).
Refer to the installation manual of the computer for the parallel port.
The connectors screws must be very tight to avoid accidental disconnection of
the cables while the machine is turned on as this could permanently damage the
electronic cards (label ).
IS200 TX PC
125
1
25