Green motion RANGEXT 160 Guide

TECHNICAL
DOCUMENTATION
NON-CONTRACTUAL PICTURES | DOC. VERSION 20022021
NON-CONTRACTUAL PICTURES | DOC. VERSION 05052021
Opening the charging station and any changes to the configuration must be done by a qualified electrician and must comply with local regulations
and laws for safety in the use of electricity. Failure to comply with the regulations in this manual will result in the end the warranty period.

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CONTENT
1 INTRODUCTION 3
1.1 Technical Specifications 3
1.2 Dimensions and weights 3
2 INSTALLATION 4
2.1 Mounting 4
2.2 Site design 9
2.3 Wiring 10
3 COMMISSIONING 12
3.1 Opening the RANGE XT80/160 housing 12
3.2 Electrical connection 13
3.3 Charging station configuration 14
3.4 Emobility Cockpit connection 15
4USAGE OF THE STATION 18
4.1 Description of the station 18
4.2 Sockets and Cables 19
4.3 Charging states 20
5 MAINTAINACE 22
5.1 Troubleshooting 22
5.2 Cleaning or replacing the filters 23
5.3 Cable system tunning 24
5.4Support 29

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1 INTRODUCTION
1.1 Technical Specifications
POWER INPUT
DC RANGE XT EV CHARGER
Input voltage
3 x 400 VAC 50 Hz
Input current
3 x 120 Arms (80kW)
3 x 155 Arms (100kW)
3 x185 Arms (120kW)
3 x 212 Arms (140kW)
3 x 242 Arms (160kW)
Power factor
> 0.99
Standby consumption
< 100 W
POWER OUTPUT
Output power
80 kW to 160 kW, (upgradable by step of 20kW)
Output voltage
500 VDC
Output current 80 kW
200 ADC for CCS / 200 ADC for CHAdeMO
Output current 160 kW
400 ADC for CCS / 200 ADC for CHAdeMO
Output type
CCS cable and CHAdeMO cable
Efficiency
> 96%
Simultaneous charges
2 (DC)
USER INTERFACE & CONTROL
User interface
Button, charge status indicator, 10-inch touch screen display
Mobile phone app
iOS and Android (online charging station)
Control of access
RFID, App, SMS, Scan & Charge, SMS and Swisspass
Network interface
Ethernet cable; 3G/4G
Remote management
Software management system (eMobility Cockpit) (online)
ENVIRONMENTAL
Operating temperature
-25°C to 45°C
Altitude
Up to 2000 m (6500 ft.)
Setting
Floor mount
Humidity
<95% relative humidity
MECHANICAL
Dimensions
1902 x 2200 x 1017mm
Weight
980 kg for 160kW version
Housing material
Stainless steel
Cooling
Fan cooling
Cable length
5 meters (16.5 ft.)
REGULATION
Conformity
IEC 61851-1
Protection rating
IP54
Communication protocol
OCPP 1.6J
Bidirectional
V2G ready
Protection
Over current, under voltage, over voltage, residual current, surge protection, short circuit, over
temperature, ground fault, galvanically insulated
1.2 Dimensions and weights
Width
1902 mm w/o plug
Height
2200 mm
Depth
1017 mm
Weight
980 Kg

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2 INSTALLATION
2.1 Mounting
2.1.1 Front view:
2.1.2 Top view:

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2.1.3 Lifting Anchor
As the RANGE XT weight ~1000kg, it could be lift by a crane with 4 removable anchors on the roof top of
the charging station

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2.1.4 Air flow / Space definition
The RANGE XT has an air inlet on the left & right side and outlet on the rear side.
Keep left, right and rear sides with at least 300mm to guarantee an unimpeded airflow. If necessary, take
precautions to have a free air flow and to prevent snow or objects from blocking the inlet and outlet.

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2.1.5 Concrete base definition
The design must be adapted as regards of the civil engineering construction rules, in particular the SIA
rules for Switzerland, eventual communal and regional eventual legislation.
Each RANGE XT80/160 implantation project need a study to evaluate the ground specification. It will
adapt the concrete base dimension as return.
It should verify (Non- exhaustive list):
- Nature of the terrain (composition, density, compaction);
- Presence of water (proximity to water table, other);
- Presence of infrastructure (water pipes, gas, electricity) and at what depth;
- Possible external temperature variations.
2.1.6 Geometry
We recommend the design as follow with standard dimension: 200cm x 110cm x 80cm
Fixation point

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In case of modification, the design office shall comply as much as possible with the following
specifications:
• The height of the concrete base must be calculated and adapted according to these various
parameters to ensure a rest in an off-freeze zone;
• Concrete base thicknesses must not be less than 20 cm (if watertight, 25 cm and MPKC concrete
or equivalent);
• The concrete base must be reinforced;
• The bottom of the niche must have a drain for water discharge; (avoid any kind of water flow)
• The dimensions indicated for the center niche (width x depth) represent a minimum to ensure
the introduction of the power cable;
• The fixation points for fixing the charging station to the concrete base can be sealed through
chemical process and the holes must be at least 6 cm away from the edges.
2.1.7 Exclusion of liability clause
Green Motion SA delivered indicative information to the good execution of the concrete base. It won’t
be responsible, in any case, of the dimensioning, geometry and implantations of the base, this point of
the unique skills and responsibility of the civil engineering office mandated by the client to study carefully
each implantation project.

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2.2 Site design
A site for Electric Vehicles (EV) equipped with RANGE XT80/160 charging stations has to be designed as
following with respect to parking spaces.
Optimal placement
As show in the figure here below we recommend installing the RANGE XT80/160 front and between two
parking space and each charging station should serve two parking space.
RANGE XT80/160
RANGE XT80/160

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2.3 Wiring
Connect the station to the electrical panel with the following protections:
Model
80 kW
100kW
120kW
140kW
160 kW
Input voltage
400 VAC
400 VAC
400 VAC
400 VAC
400 VAC
Input current
120 Arms
155 Arms
185 Arms
212 Arms
242 Arms
Power cable min cross section 1
(1)
(1)
(1)
(1)
(1)
Recommended Circuit breaker
at panel 2
(2)
(2)
(2)
(2)
(2)
As the RANGE XT is connected directly to the Mains Grid, there is no need of Earth Fault Current
Breaker.
1
• The installer must define the power cable minimum cross section to be able to sustain the power
required by the charging station.
• The sections must be assessed by the installer according to the length of the cable from power
distribution to charging station
2
• The installer must define the types of HPC circuit breaker.
NOTE FOR SWITZERLAND
• The NIBT standard does not requires DC terminals to be protected against direct fault currents.

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2.3.1 Circuit diagram

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3 COMMISSIONING
The opening of the charger as well as any configuration changes must be carried out by a
qualified electrician according to the local safety and electrical regulations and laws. Failure
to comply with the regulations in this manual will result in the end the warranty period.
Electric shock hazard! Any operation requiring opening of the main converter box can
lead to electric shock hazards. Please make sure to carefully read instructions. In case of a
doubt, please immediately contact Green Motion support.
3.1 Opening the RANGE XT80/160 housing
Use the dedicated key and square key to open the three doors of the RANGE XT80/160.
Electric shock hazard! In case of an operation on the power converter, the operators
shall disconnect the MCB and wait for at least 5min. Before opening the door, operators
shall ensure absence of voltage on the DC-link capacitors.

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3.2 Electrical connection
Electric shock hazard! Please make sure that the main power supply is turned off before
trying to connect the power to the charging station. In any case, working under voltage
shall be avoided.
The electrical cable and the communication cable can be introduced into the RANGE XT80/160 from the
concrete base definition.
Introduction
Electrical Connection

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The electrical connection is made on the power supply terminals located at the center bottom of the
power module rack as shown in the picture below:
The power input line shall be connected in this way.
Please measure the rotating field and the line voltage
3.3 Charging station configuration
The charging station configuration is performed during the manufacturing process.
No on-site configuration is required.
In case of a doubt, please immediately contact Green Motion support.
N
L1
L2
L3
PE

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3.4 Emobility Cockpit connection
RANGE XT80/160 includes a 3G/4G/LAN router to enable the IoT connection
The router is located on the door.
Router Configuration
The configuration is performed on the Green Motion Manufacturing Plan
Teltonika RUTX09 modem router configuration
Default settings:
- IP: 192.168.1.1
- User: admin
- Password: admin01
- The router requires a password change during the first start *
*Please contact Green Motion SA support for the password.

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3G/4G Configuration
Insert the SIM card in the SIM1 port
• Connect a computer and go to the site http://192.168.52.1(*)
• During the first login, you must change the password to "Green1052!" and press "Submit".
• If a step-by-step configuration menu "Setup Wizard" appears, you must ignore it and go
directly to the menus described below.
• Go to the Network> WAN menu
• Activate and edit the MOB1S1A1 network
• If necessary, enter the APN and the PIN code of the SIM card (APN: shared.m2m.ch)
• Press Save & Apply
(*) Please contact Green Motion SA support for the password.

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LAN Configuration
Connect a computer and go to the site http://192.168.52.1 (*)
• If a configuration step-by-step menu appears, it must be closed.
• Go to the Network> WAN menu
• Activate the WAN network and deactivate the other networks
• Press Save & Apply
o Authorize the management of the router from the WAN (Only if in a private network)
§ Go to System> Administration> Access control
• Check Enable Remote HTTP and Enable Remote HTTPS
(*) Please contact Green Motion SA support for the password

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4 USAGE
4.1 Description of the station
1. Touch screen display
2. Led Display / Charging State
3. RFID reader
4. Emergency stop button, one for each charging side
To start a charge, simply connect the car to the appropriate socket. To switch on the Model either via the
button (offline charging station), via the RFID card (offline and online), via the mobile app (online stations
only) or via a SMS (online stations only).
Ç
Ç
Ç
Ç

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4.2 Sockets and Cables
The RANGE XT80/160 is available with the following configuration:
RANGE XT80/160
LEFT
RIGHT
CCS (EU)
CHAdeMO
CHAdeMO
CCS
X
X
X
X
When you have authenticated on the RANGE XT80/160, for the CHAdeMO plug, you must select the
plug icon on the screen, it is mandatory.
Plug type icon shows as below:
CCS (EU) CHAdeMO

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4.3 Charging states
4.3.1 Touch screen display
As the touch screen display is the user interface and implements a lot of screen, please take time to read
what is described and write on the screen before to operate.
In this section you will find the information to start your experience.
LED Display
status display
Splash screen
Touch the screen to wake up.
Authentication screen
Before any operation, please ensure
that the 4G sign is colored in blue.
If bar graph is RED, there is no
connection to the server
By touching the Flag, you can choose
your language
Present the RFID badge on the RFID
reader to initiate authentication.