Greenlee GATOR EK6IDLX User manual

SERVICE MANUAL
GATOR®
Battery-powered
In-line X Tools
52080036 REV 1 © 2017 Greenlee Textron Inc. 3/17
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Register this product at www.greenlee.com
(EK425LX shown)

Battery-powered In-line X Tools
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
2
Safety
Safety is essential in the use and maintenance of
Greenlee tools and equipment. This manual and any
markings on the tool provide information for avoiding
hazards and unsafe practices related to the use of this
tool. Observe all of the safety information provided.
Purpose of this Manual
This manual is intended to familiarize authorized
Greenlee service personnel with the service parts for the
Greenlee Battery-powered In-line X Tools listed on this
page.
Keep this manual available to all personnel.
Replacement manuals are available upon request at
no charge at www.greenlee.com.
Other Publications
Operation Manuals
• EK6IDLX 52080021
• EK410LX 52080011
• EK425LX 52080010
• EK622LX 52080013
• EK628LX 52080012
• ES20LX 52080507
• ES32LX 52080507
• ES32FLX 52080507
• ESC35LX 52080507
• ESG25LX 52080507
• ESG45LX 52080507
• ETS8LX 52080507
• ETS12LX 52080507
• LS100X 52079427
Do not discard this product or throw away!
For recycling information, go to www.greenlee.com.
All specications are nominal and may change as design
improvements occur. Greenlee Textron Inc. shall not be liable for
damages resulting from misapplication or misuse of its products.
GATOR is a registered trademark of Textron Innovations Inc.
KEEP THIS MANUAL
Table of Contents
Safety ............................................................................ 2
Purpose of this Manual ................................................. 2
Other Publications......................................................... 2
Important Safety Information ........................................ 3
Main Illustrations—All Tools .......................................4–6
Main Parts List—All Tools...........................................7–8
Head and Ram Illustrations and Parts Lists
EK6IDL....................................................................... 9
EK410L .................................................................... 10
EK425L, EK628L.................................................11–13
EK622L .................................................................... 14
ES20L, ES32L, ES32FL ........................................... 15
ESC35L.................................................................... 16
ESG25L.................................................................... 17
ESG45L.................................................................... 18
ETS8L ...................................................................... 19
ETS12L .................................................................... 20
LS100....................................................................... 21

Battery-powered In-line X Tools
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
3
IMPORTANT SAFETY INFORMATION
SAFETY
ALERT
SYMBOL
This symbol is used to call your attention to hazards
or unsafe practices which could result in an injury or
property damage. The signal word, dened below,
indicates the severity of the hazard. The message
after the signal word provides information for pre-
venting or avoiding the hazard.
Immediate hazards which, if not avoided, WILL result
in severe injury or death.
Hazards which, if not avoided, COULD result in
severe injury or death.
Hazards or unsafe practices which, if not avoided,
MAY result in injury or property damage.
Read and understand all of the
instructions and safety information
in this manual before operating or
servicing this tool. Refer also to the
Operation Manual, which is listed
under “Other Publications.”
Failure to observe this warning
could result in severe injury or death.
Wear eye protection when operating
or servicing this tool.
Failure to wear eye protection could
result in serious eye injury from
ying debris or hydraulic oil.
Skin injection hazard:
Do not use hands to check for oil
leaks. Oil under pressure easily
punctures skin. If injured, seek
medical attention immediately to
remove oil.
Failure to observe this warning
could result in serious injury, gan-
grene, or death.
Do not use solvents or ammable
liquids to clean the tool body.
Solvents or ammable liquids could
ignite and cause serious injury or
property damage.
Do not dispose of batteries in a re. They will vent
fumes and may explode.
Failure to observe this warning could result in severe
injury from harmful fumes or burns from ying
debris.
Do not perform any service or maintenance other
than as described in this manual. Injury or damage
to the tool may result.
Failure to observe this precaution may result in injury
and property damage.
Note: Keep all decals clean and legible, and replace
when necessary.

Battery-powered In-line X Tools
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
4
Main Illustrations—All Tools
102
103
71
70
All housing screws
screwed in completely.
T=2.5 Nm max.
75
7
77
72
78
73
5
6
19 32
100
76
40 69
79
68
T=1 Nm
T=12 Nm
29 T=2 Nm max.
T=2 Nm
80
T=40 Nm
T=12 Nm max.
101
4
T=1 Nm
Screw on hand-tight.
Then turn out until
the radial hole is
free to screw in the
anti-twist screw.
Motor Assembly
81
86
85
83
87
84
88
89
82

Battery-powered In-line X Tools
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
5
50
5
31
32
33
34
36 37
38
39
53
54
55
52
57 51
50
56
35
35
59
50
56
54
58
60
61
62 63
5
57
51
55 52
53
50
24
25
21 20
22
23
26
T=12 Nm
T=5.5 Nm
T=12 Nm
T=8 Nm
T=5.5 Nm
T=12 Nm
T=1 Nm
EK6IDL, ESC35L,
and ESG25L
Main Illustrations—All Tools (cont’d)
Pump Housing Unit, Relief Valve Unit,
and Piston Pump Assembly
All tools except EK6IDL,
ESC35L, ESG25L, ESG45L,
and LS100X

Battery-powered In-line X Tools
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
6
Main Illustrations—All Tools (cont’d)
Pump Housing Unit, Relief Valve Unit,
and Piston Pump Assembly
5
31
32
33
34
36 37
38
39
35
35
T=12 Nm
54
T=5.5 Nm
50
50
56
53 41
52
55
49
67
66 65
64
T=12 Nm
T=2 Nm
T=5 Nm
44
43
42 T=0.45 Nm 45
47
46
57 51
48
T=0.45 Nm
24
25
21 20
22
23
26
T=1 Nm
ESG45L and LS100X

Battery-powered In-line X Tools
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
7
Main Parts List—All Tools
52055860 Relief lever kit (includes 2, 3)
2 Screw ........................................................ 1
3 Relief valve lever ....................................... 1
52080597 Control board (X version)........................... 1
52082185 Control Board (EK425LX, EK628LX) ......... 1
52082186 Control Board (EK410LX) .......................... 1
52082187 Control Board (EK622LX) .......................... 1
52082190 Control Board (EK6IDLX)........................... 1
52082193 Control Board (ETS8LX, ETS12LX) ........... 1
52082194 Control Board (ES32LX, ES32FLX, ............
ES20LX, ESG25LX) ................................... 1
52082198 Control Board (ESG45LX).......................... 1
52082199 Control Board (ESC35LX).......................... 1
52080632 Control board (LS100X)............................. 1
52079478 Display Screen (LS100X)........................... 1
5* Seal ........................................................... 2
6 52049205 Sensor (EK6IDL, EK410L, EK425L,
EK622L, EK628L, LS100X)........................ 1
50121839 Screw (cutters) .......................................... 1
7 52080885 Ring (EK6IDL, EK410L, EK622L,
ESC35L, ESG25L, ESG45L, ETS12L) ....... 1
52080884 Ring (EK425L, EK628L, ETS8L) ................ 1
52080891 Ring (ES20L, ES32L, ES32FL, LS100X) .... 1
19 50018990 Piston pump assembly
(includes 20–26) ........................................ 1
20 Piston pump.............................................. 1
21 Spring........................................................ 1
22 50019309 Piston pump housing ................................ 1
23* Piston seal................................................. 1
24* Felt seal ..................................................... 1
25 Screw ........................................................ 1
26 Spring........................................................ 1
29 50018922 Relief valve unit (includes 31–39)
(all except EK6IDL, EK622L, ESC35L,
ESG25L, ESG45L, ETS12L, LS100X)........ 1
52054799 Relief valve unit (includes 31–39)
(EK6IDL, EK622L, ETS12L) ....................... 1
52072069 Relief valve unit (includes 31–39)
(ESC35L, ESG25L) .................................... 1
52080599 Relief valve unit (includes 31–39)
(ESG45L, LS100X)..................................... 1
31 52072070 Valve seat .................................................. 1
32 Needle valve.............................................. 1
33 Plunger ...................................................... 1
34 Spring........................................................ 1
Key Part No. Description Qty Key Part No. Description Qty
35 Washer ...................................................... 5
36* O-ring ........................................................ 1
37* O-ring ........................................................ 1
38 Pressure relief............................................ 1
39 Screw ........................................................ 1
40 52057116 Pump housing unit (includes 24, 50–63)
(EK6IDL, ESC35L, ESG25L) ...................... 1
52054796 Pump housing unit (includes 24, 50–57)
(EK410L, ETS12L) ..................................... 1
52048120 Pump housing unit (includes 24, 50–57)
(EK425L, EK628L, ETS8L)......................... 1
52054795 Pump housing unit (includes 24, 50–57)
(EK622L).................................................... 1
52072068 Pump housing unit (includes 24, 50–63)
(ES20L, ES32L, ES32FL)........................... 1
52080598 Pump housing unit
(includes 24, 41–57, 64–67) (ESG45L) ...... 1
52079407 Pump housing unit
(includes 24, 41–57, 64–67) (LS100X) ....... 1
41 Ball ............................................................ 1
42 Screw ........................................................ 1
43 Shaft.......................................................... 1
44 Bushing ..................................................... 2
45 Bearing ...................................................... 2
46 O-ring ........................................................ 1
47 Plate .......................................................... 1
48 Screw ........................................................ 2
49 Solenoid .................................................... 1
50 52055861 Clamp, nylon, 10 pack .............................. 1
50* Clamp........................................................ 2
51 Screw ........................................................ 1
52 50109162 Threaded bushing ..................................... 1
53 Pump block ............................................... 1
54 50109308 Threaded bushing ..................................... 1
55 50109316 Screen ....................................................... 1
56 52049296 Reservoir (all except ESG45L, LS100X) .... 1
52080654 Reservoir (ESG45L, LS100X)..................... 1
57* O-ring ........................................................ 1
58 Washer ...................................................... 1
59 Threaded bushing ..................................... 1
52082059 Valve kit (includes 60–63)
60 Valve seat .................................................. 1
61 Spring........................................................ 1
62 Washer ...................................................... 1
63 Needle valve.............................................. 1
64 Spring........................................................ 1
65 Washer ...................................................... 1
66 Screw ........................................................ 1

Battery-powered In-line X Tools
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
8
Main Parts List—All Tools (cont’d)
Key Part No. Description Qty Key Part No. Description Qty
67 Top............................................................. 1
68 52080591 Housing unit (includes 69–79)
(all except LS100X).................................... 1
52079476 Housing unit (includes 70–78) (LS100X).... 1
69 Ring ........................................................... 1
70 Screw ........................................................ 5
71 50019767 Screw ........................................................ 2
72 Compression spring, DA5.5 x L14.0 ......... 1
73 Trigger link................................................. 1
75 Housing half .............................................. 1
76 Housing half .............................................. 1
77 Relief valve button..................................... 1
78 Trigger cover ............................................. 1
79 Stud........................................................... 1
80 52048132 Motor assembly (includes 81–89) ............. 1
81 Retaining ring ............................................ 1
82 50019589 Pin ............................................................. 1
83 Motor cap.................................................. 1
84 Disc housing.............................................. 1
85 Disc ........................................................... 2
86 Screw ........................................................ 2
87 Gear lube, 1.5 g......................................... 1
88 Motor adapter ........................................... 1
89 Electric motor............................................ 1
100 52079315 In-line GATOR decal.................................. 1
52081566 In-line Intelli-PUNCH decal ....................... 1
101 52080505 FCC X version decal.................................. 1
102
52079271 Identication decal (EK6IDLX)................... 1
52079251 Identication decal (EK410LX) .................. 1
52079249 Identication decal (EK425LX) .................. 1
52079255 Identication decal (EK622LX) .................. 1
52079253 Identication decal (EK628LX) .................. 1
52079291 Identication decal (ES20LX) .................... 1
52079287 Identication decal (ES32LX) .................... 1
52079289 Identication decal (ES32FLX) .................. 1
52079312 Identication decal (ESC35LX).................. 1
52079293 Identication decal (ESG25LX).................. 1
52079303 Identication decal (ESG45LX).................. 1
52079283 Identication decal (ETS8LX) .................... 1
52079285 Identication decal (ETS12LX) .................. 1
52079410 Identication decal (LS100X)..................... 1
103 52068571 Warning decal, crimping tool .................... 1
52025832 Warning decal, cutter ................................ 1
50122746 Carrying strap
52080038 Carrying case (ALL OTHERS)
52082147 Carrying case (ESG45L)
52080165 Carrying case (LS100X)
52022041 Carrying pouch(EK425L)
52067905 Connector compatibility decal (EK6IDL)
52047649 Connector compatibility decal (EK410L)
52067054 Connector compatibility tag (EK425L)
52081370 Connector compatibility decal (EK622L, ....
EK628L)
* 50047957 Seal kit (includes items marked with
an asterisk, bushings not included)
52049190 18 V battery 2.0 Ah
52070023 18 V battery 4.0 Ah
52049201 18 V charger 120 VAC
52049202 18 V charger 230 VAC
52049204 18 V charger 12 VDC
52047087 18 V corded adapter 120 VAC
52047088 18 V corded adapter 230 VAC
52057878 Biodegradable hydraulic uid

Battery-powered In-line X Tools
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
9
Head and Ram Illustration and Parts List—EK6IDL
52067839 Head and ram (includes 1–21)
1 52067891 Fixed head................................................. 1
52068198 Head and latch kit (includes 2, 3)
2 Movable head............................................ 1
3 Latch head ................................................ 1
52068196 Fastener kit (includes 4–7)
4 Pin ............................................................. 2
5 Retaining ring ............................................ 4
6 Spring........................................................ 2
7 Screw ........................................................ 1
8 52067893 Cone die.................................................... 1
52068197 Ram kit (includes 9–13)
9 Ram........................................................... 1
10 Sleeve........................................................ 1
Key Part No. Description Qty
11 52067840 Piston cup, small....................................... 1
12 Bushing ..................................................... 1
13 Adapter disk .............................................. 1
52068199 Spring kit (includes 14, 15)
14 Compression spring .................................. 1
15 Spring........................................................ 1
16 52068200 Hex screw, M5 x 3..................................... 1
17* O-ring (included in 50047957)................... 1
18* Piston backup ring
(included in 50047957) .............................. 1
19* O-ring, 28.17 x 3.53 N870
(included in 50047957) .............................. 1
20* Backup ring (included in 50047957).......... 1
21* O-ring (included in 50047957)................... 1
Key Part No. Description Qty
21
7
11
18
20
19
10
15
9
14
12
17
13
1
5
3
8
2
6
4
T=2 Nm
T=2 Nm
16

Battery-powered In-line X Tools
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
10
Head and Ram Illustration and Parts List—EK410L
19
20
21
4
5
6
16
10
9
8
11
15
13
14
12
7
18
T=2 Nm
T=2 Nm
50018981 Head and ram (includes 4–18)
52055863 Ram kit (includes 4–6, 14, 15, 18)
4 Shoulder bolt............................................. 1
5 Disc ........................................................... 1
6 Spring........................................................ 1
7 50019180 Fixed head................................................. 1
52055864 Hardware kit (includes 8–11, 13, 14)
8 Screw ........................................................ 1
9 Retaining ring ............................................ 4
10 Pin ............................................................. 2
11 Spring........................................................ 2
Key Part No. Description Qty
52040994 Head and latch kit (includes 12, 16)
12 Movable head............................................ 1
13 Screw ........................................................ 1
14 Pin ............................................................. 1
15 Ram adapter.............................................. 1
16 Latch head ................................................ 1
18 Washer ...................................................... 1
19* O-ring (included in 50047957)................... 1
20* Piston backup ring
(included in 50047957) .............................. 1
21 50019082 Bushing ..................................................... 1
Key Part No. Description Qty

Battery-powered In-line X Tools
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
11
Ram Illustration and Parts List—EK425L and EK628L
52080600 Ram unit (includes 1–14).......................... 1
1 52080623 Sheath ....................................................... 1
52049399 Spring kit (includes 2–6)
2 Shoulder bolt............................................. 1
3 Disc ........................................................... 1
4 Compression spring .................................. 1
5 Washer ...................................................... 1
6* O-ring (included in 50047957)................... 1
7 52057496 Screw ........................................................ 1
8 Jaw holder................................................. 1
Key Part No. Description Qty
52049400 Latch kit (includes 9–12)
9 Compression spring .................................. 1
10 Locking pin................................................ 1
11 Compression spring .................................. 1
12 Pin ............................................................. 1
52049401 Roller kit (includes 13, 14)
13 Roller ......................................................... 2
14 Ram........................................................... 1
15 50120050 Bushing with seal ...................................... 1
16* Seal bushing (included in 50047957) ........ 1
Key Part No. Description Qty
1
2
3
4
5
6
8
14
13
9
10
7
11
12
15
16
T=2 Nm

Battery-powered In-line X Tools
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
12
Jaw Units Illustration and Parts List
CJXPJ
122
123
124B
125
CJB
122
123
124A
125
126
128
127
130
129
125
129
130
123
122
124C
CJ22
Key Part No. Description Qty
52024683 CJ22 crimping jaw unit for cUL and UL
classied crimps
52025649 CJXPJ crimping jaw unit
(includes 122-125)
52025648 CJB single-use lock cutter
(includes 122-126)
52049402 Jaw pivot kit (includes 122, 123)
122 Retaining ring ............................................ 2
123 Pivot pin .................................................... 1
124A Jaw, sharp—CJB ...................................... 1
124B Jaw, CJXPJ ............................................... 2
124C Jaw, CJ22.................................................. 2
125 52022544 Extension spring........................................ 1
126 Jaw, at—CJB........................................... 1
52023623 Die retaining pin kit (includes 127–130)
127 Die retaining pin ........................................ 2
128 Compression spring .................................. 2
129 Release button .......................................... 2
130 Retaining ring ............................................ 2

Battery-powered In-line X Tools
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
13
Jaw Units Illustration and Parts List (cont’d)
CJD3O
118A
113
110C
111
115
113
114
118A
116
117
CJD3
110D
114 113
115
118C
111
118C
116
117
CJD3BG
118A
118A
110A
114
115
113
116
117
111
CJK Kearney
119
121
120
117
116
111
115
118B
117
114
115
glued in with
Loctite 270
(green)
119
113
116
120
110B
118B
52027121 CJD3BG crimping jaw unit
(includes 110–118)
52027122 CJD3O crimping jaw unit
(includes 110–118)
52024068 CJD3 crimping jaw unit (includes 110–118)
52020114 CJK Kearney crimping jaw unit
(includes 110–118, 119-121)
110A Jaw, CJD3BG............................................ 2
110B Jaw, CJK ................................................... 2
110C Jaw, CJD3O ............................................. 2
110D Jaw, CJD3 ................................................. 2
111 52022544 Extension spring........................................ 1
52049402 Jaw pivot kit (includes 113, 114)
113 Retaining ring ............................................ 2
114 Pin pivot .................................................... 1
115 Bushing ..................................................... 2
116 Compression spring .................................. 2
117 Lock adapter ............................................. 2
118A 52025125 Jaw covers, CJD3O/CJD3BG (set of 2) .... 1
118B 52022386 Jaw covers, CJK (set of 2) ........................ 1
118C 52021086 Jaw covers, CJD3 (set of 2) ...................... 1
119 Bushing ..................................................... 2
120 Ball, 3 mm ................................................. 2
121 Locking pin................................................ 1
50103750 Die pin kit, “W”-style dies
(includes 115–117)
50105108 Die pin kit, Kearney-style dies
(includes 116, 119–121)
Key Part No. Description Qty

Battery-powered In-line X Tools
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
14
Head and Ram Illustration and Parts List—EK622L
52054798 Head and ram (includes 3–24)
3 52055797 Ram........................................................... 1
4 52080214 Adapter disk .............................................. 2
5* O-ring (included in 50047957)................... 1
6 50058398 Compression spring .................................. 1
52055866 Pin kit (includes 7–9, 17)
7 Spring........................................................ 2
8 Pin ............................................................. 1
9 Pin ............................................................. 1
52055867 Die retainer kit (includes 10, 11, 18–22)
10 Die retainer ................................................ 2
11 Compression spring .................................. 4
12 50041681 Screw ........................................................ 2
13 50058304 Bottom crimp head ................................... 1
14 50121693 Latch ......................................................... 1
Key Part No. Description Qty
15 50121731 Top die holder............................................ 1
16 50121715 Bottom die holder ..................................... 1
17 Retaining ring ............................................ 4
18 Die release button ..................................... 2
19 Die retainer ................................................ 2
20 Roll Pin ...................................................... 2
21 Die release button ..................................... 2
22 Locking pin................................................ 2
52055865 Die holder kit (includes 23, 24)
23 Threaded stud ........................................... 1
24 Pin ............................................................. 1
25 52020648 Piston cup ................................................. 1
26* Backup ring (included in 50047957).......... 1
27* O-ring (included in 50047957)................... 1
Key Part No. Description Qty
26
27
3
6
13
17
12
17
11
22
18
10
11
19
20
21
23
24
18
16
22
21
7
15 19
11
7
12
14
9
17
8
17
5
4
25
T=2 Nm
4
T=2 Nm

Battery-powered In-line X Tools
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
15
Head and Ram Illustration and Parts List—ES20L, ES32L, and ES32FL
52080212 Head assembly, ES20L
(includes 1–15)
50121197 Head assembly, ES32L
(includes 1–15)
52056587 Head assembly, ES32FL
(includes 1–15)
52055868 Ram kit (includes 1–3, 5)
1 Piston ........................................................ 1
2 Coil spring ................................................. 1
3 Steel washer.............................................. 1
52055870 Hardware kit (includes 4, 8–11, 13, 15)
4 Retaining clip............................................. 2
5 Steel washer.............................................. 1
6 50019295 Screw ........................................................ 1
Key Part No. Description Qty
7 50120913 Aluminum head ......................................... 1
8 Screw ........................................................ 1
9 Pivot .......................................................... 1
10 Retaining clip............................................. 1
11 Pivot .......................................................... 1
52055869 Blade kit, ES32L (includes 12–15)
52056589 Blade kit, ES32FL (includes 12–15)
52057271 Blade kit, ES20L (includes 12–15)
12 Fixed blade................................................ 1
13 Pivot bolt ................................................... 1
14 Movable blade........................................... 1
15 Hex nut...................................................... 1
16 50120050 Bushing with seal ...................................... 1
18* Seal bushing (included in 50047957) ........ 1
Key Part No. Description Qty
ES20L
1
4
15
14
411
7
5
3
2
6
8
9
12
13
16
18
ES32L
ES32FL
10

Battery-powered In-line X Tools
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
16
Head and Ram Illustration and Parts List—ESC35L
52081523 Head assembly (includes 4–20)
1* Backup ring (included in 50047957).......... 1
2* O-ring (included in 50047957)................... 1
3 52020648 Piston cup ................................................. 1
4 52081532 Screw ........................................................ 1
5 52081526 Piston rod.................................................. 1
6 50058398 Spring........................................................ 1
7 52080214 Shim .......................................................... 2
8 50058380 O-ring ........................................................ 1
9 52081525 Base .......................................................... 1
10 52057106 Screw ........................................................ 1
Key Part No. Description Qty Key Part No. Description Qty
11 52081524 Block ......................................................... 1
12 52081528 Link............................................................ 1
13 52081529 Pin ............................................................. 4
14 50034308 Ring ........................................................... 8
15 52081521 Blade ......................................................... 2
16 52081527 Pivot pin .................................................... 1
17 52081530 Nut............................................................. 1
18 52081531 Cover......................................................... 2
19 52024232 Screw ........................................................ 2
20 50019767 Screw ........................................................ 2
2
1
3
5
4
6
7
8
14
T=5.5 Nm
13
15 12
11
17
9
16 20
19
18
10
T=2.5 Nm
T=2.5 Nm

Battery-powered In-line X Tools
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
17
Head and Ram Illustration and Parts List—ESG25L
52057103 Head assembly (includes 4–19)
1* Backup ring (included in 50047957).......... 1
2* O-ring (included in 50047957)................... 1
3 52020648 Piston cup ................................................. 1
4 52057107 Ram........................................................... 1
5 Compression spring .................................. 1
6 Adapter disk .............................................. 1
7* O-ring (included in 50047957)................... 1
8 52057109 Base .......................................................... 1
9 52057108 Latch ......................................................... 1
Key Part No. Description Qty Key Part No. Description Qty
2
1
3
4
5
6
7
9
8
17
10
11
18
19
16
15
12
13
14
T=24 Nm
10 52057106 Screw ........................................................ 1
11 52057111 Blade pin ................................................... 1
12 52057115 Pivot pin .................................................... 2
13 Retaining clip............................................. 4
14 52057105 Movable blade........................................... 1
15 52057114 Ball ............................................................ 1
16 52057113 Spring........................................................ 1
17 52057112 Screw ........................................................ 4
18 52057104 Fixed blade................................................ 1
19 52057110 Guide plate................................................ 1

Battery-powered In-line X Tools
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
18
Head and Ram Illustration and Parts List—ESG45L
52080213 Head and ram (includes 8–21)
1 O-ring (included in 52054906)................... 3
2 Piston backup ring
(included in 52054906) .............................. 1
3 Screw, M3x6 mm button hd cap
(units without item 22) ............................... 2
*52057106 Screw, M3x5 mm socket hd cap
(units with item 22) .................................... 1
4 50058258 Compression spring .................................. 2
5 Adapter disk .............................................. 2
6 O-ring (included in 52054906)................... 1
7 50103962 Piston ....................................................... 1
8 Stationary blade ........................................ 1
9 Cutting blade............................................. 1
10 Screw ........................................................ 4
11 Snap ring................................................... 2
Key Part No. Description Qty
12 Cutting head.............................................. 1
13 Cutting head base..................................... 1
14 Pin, 8 x 20 ................................................. 1
15 Sleeve........................................................ 2
16 Pin ............................................................. 1
17 Guide plate................................................ 1
18 Side plate .................................................. 2
19 Pull pin....................................................... 1
20 Brace plate ................................................ 1
21 Screw ........................................................ 1
22 52065822 Stroke adjustor (used in models
with M3x5 mm screw) ............................... 1
23 52065824 Plate kit (includes 12, 13, 17, 18, 20) ........ 1
24 52065826 Blade kit (includes 8, 9, 14) .........................
25 52065825 Fastener kit (includes 3, 5, 10, 11, 14-16, ..
19, 21)
Key Part No. Description Qty
18
11
16
13
21
19
14
15
12
9
8
20
17
10
5
6
4
7
21
3
3
22
3*

Battery-powered In-line X Tools
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
19
Head and Ram Illustration and Parts List—ETS8L
52024562 Head and ram (includes 2–8)
1 50120050 Bushing with seal ...................................... 1
52024565 Cutter blade kit (includes 2–5)
2 Cutter plate ............................................... 1
3 Cutting rod ................................................ 1
4 Spring-type straight pin ............................ 1
5 Socket head cap screw, m5-14 ................ 1
Key Part No. Description Qty
6 50019295 Hex head cap screw, m3x4....................... 1
7 50019120 Compression spring .................................. 1
8 52026760 Cutter head ............................................... 1
9* Seal bushing (included in 50047957) ........ 1
Key Part No. Description Qty
2
7
3
1
4
5
6
8
9

Battery-powered In-line X Tools
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
20
Head and Ram Illustration and Parts List—ETS12L
52033626 Head assembly (includes 1–7, 11)
52033628 Cutter blade kit (includes 1–4)................... 1
1 Fixed blade................................................ 1
2 Movable blade........................................... 1
3 Roll pin ...................................................... 1
4 Socket head cap screw............................. 1
5 50019295 Hex head cap screw, m3x4....................... 1
Key Part No. Description Qty
6 50019236 Compression spring .................................. 1
7 Cutter head ............................................... 1
8* O-ring (included in 50047957)................... 1
9* Piston backup ring
(included in 50047957) .............................. 1
10 50019082 Bushing ..................................................... 1
11 Washer ...................................................... 1
Key Part No. Description Qty
8
9
10
2
6
5
7
3
1
4
11