GreenWorks GC40L00 User manual

Read all safety rules and instructions carefully before operating this tool.
Owner’s Manual
TOLL-FREE HELPLINE: 1-888-90WORKS (888.909.6757)
www.GreenWorksTools.com
40V Self-Propelled Wheelbarrow
GC40L00

2
Contents .............................................................................................................................. 2
Product specications.......................................................................................................... 2
Safety information................................................................................................................ 3
Symbols............................................................................................................................... 7
Know your wheelbarrow....................................................................................................... 9
Assembly ........................................................................................................................... 10
Operation........................................................................................................................... 12
Maintenance ...................................................................................................................... 16
Environmentally safe battery disposal .............................................................................. 18
Troubleshooting ................................................................................................................. 19
Warranty ............................................................................................................................ 20
Exploded View................................................................................................................... 21
Parts List............................................................................................................................ 22
PRODUCT SPECIFICATIONS
40V SELF-PROPELLED WHEELBARROW
Model................................................................................................................GC40L00
Rating..............................................................................................................40V 300W
Loading capacity ............................................220 lbs (100kg) on level cement surfaces
Ination pressure................................................................................... 30PSI Maximum
Weight (with battery pack) ...................................................................................70.6 lbs
Capacity (Volume) ................................................................................ 106L / 3.74CUFT
Length .................................................................................................... 52.6” (133.6cm)
Width ........................................................................................................... 24.8” (63cm)
Height......................................................................................................... 42.1” (107cm)
Speed.................................................High: 3.5 Km/h (±0.5Km/h)/2.17 mph (±0.31 mph)
..................................................Low: 2.5 Km/h (±0.5Km/h)/1.55 mph (±0.31 mph)
.............................................. Reverse: 2 Km/h (±0.5Km/h)/1.24 mph (±0.31 mph)
Battery........................................................................................40V 146WH Lithium-ion
Front Tire..............................................................................10x3.5-4” Pneumatic wheel
Rear Tire ........................................................................................8” Solid caster wheel
Charge time (with 4Ah battery)................................................................................2 Hrs
Oil type .............................................................................Automatic Transmission Fluid
Oil capacity .......................................................................................................... 150ML
CONTENTS

3
SAFETY INFORMATION
READ ALL INSTRUCTIONS
GENERAL SAFETY RULES
WARNING
When using electric gardening appliances, basic safety precautions should always be followed to
reduce the risk of re, electric shock, and personal injury, including the following.
• Read, understand, and follow all instructions on your wheelbarrow’s label and in this guide. Be
thoroughly familiar with the controls and the proper use of your wheelbarrow before starting.
• Only allow responsible individuals who have a thorough understanding of these instructions to
operate your wheelbarrow. Never allow children to operate your wheelbarrow.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may
obscure your vision.
• Wear shoes with non-slip treads. If you have safety shoes, wear them. Do not use your
wheelbarrow while barefoot or wearing open sandals.
• If you are ever unsure about an action you are about to take, please don’t do it.
• Thoroughly inspect the area where your wheelbarrow is to be used, and remove all stones,
sticks, wire, pet supplies or lawn toys, and any other foreign objects that you could run over.
Also note the location of holes, ruts, bumps, stumps, and other possible hazards.
• Use your wheelbarrow only in daylight or in an area well lit by articial light.
• Keep a rm hold on the handle, and walk — never run.
• Do not put your hands or feet near or under the rotating wheels.
• Never operate your wheelbarrow in the rain or in tall wet grass. Remember, this is an electric
wheelbarrow.
• Do not move in reverse unless absolutely necessary. When maneuvering in reverse, use
extreme caution. Always look down and behind you before moving backwards.
• Do not operate your wheelbarrow if it does not start or stop normally.
• Stay alert and watch what you are doing.
• Always be sure of your footing.
• Do not operate your wheelbarrow when you are tired or under the influence of drugs or
alcohol.
• Do not use your wheelbarrow for any job other than those for which it is intended.
• Use only manufacturer-recommended replacement parts and accessories.
• Do not modify your wheelbarrow in any way. Modications void your warranty.
• When operating over uneven terrain and slopes, use extreme caution to ensure solid and rm
footing.
• Do not pull your wheelbarrow backwards while running in forward gear. This can damage the
motor and ruin the gears.
• Prevent damage to the motor and gears – do not tow anything behind your wheelbarrow or
overload it.

4
SAFETY INFORMATION
• Evenly disperse the load in your wheelbarrow’s bucket.
• Use caution when travelling on slopes.
WARNING
Do not operate the wheelbarrow on the road.
• Do not operate across steep slopes; always travel up and down slopes.
• Do not use on slopes over 15 degrees.
• Park on level surfaces for stability when loading or unloading.
• Weight limit: 220 lbs (100kg) on level cement surfaces — overloading may cause injury and
could permanently damage unit.
• Only load with as much weight as you can control when machine is moving.
• Never carry passengers.
• Use only Greenworks batteries.
• Do not use if forward/backward button or power switch or safety button is not working
properly.
• Use caution when operating in wet conditions.
• Do not operate in explosive atmospheres such as in the presence of flammable liquids,
gasses or ammable dust. If in doubt, wait for dust to settle before using.
• Be sure the area is clear of other people before moving. Do not allow children, bystanders, or
pets in your work area when your wheelbarrow is being moved.
• Do not charge appliance in rain, or in wet locations.
• Do not use battery-operated appliance in rain.
• Remove or disconnect battery before servicing, cleaning or removing material from the
gardening appliance.
• Use only the following type and size battery(ies): 40V 2Ah / 4Ah Lithium-ion battery (29462 /
29472).
• Do not dispose of the battery(ies) in a re. The cell may explode. Check with local codes for
possible special disposal instructions.
• Do not open or mutilate the battery(ies). Released electrolyte is corrosive and may cause
damage to the eyes or skin. It may be toxic if swallowed.
• Exercise care in handling batteries in order not to short the battery with conducting materials
such as rings, bracelets, and keys. The battery or conductor may overheat and cause burns.
• Dress Properly - Do not wear loose clothing or jewelry. They can be caught in moving parts.
Use of rubber gloves and substantial footwear is recommended when working outdoors. Wear
protective hair covering to contain long hair.
• Use Safety Glasses - Always use face or dust mask if operation is dusty.
• Don't Force Appliance - It will do the job better and with less likelihood of a risk of injury at the
rate for which it was designed.
• Store Idle Appliance Indoors - When not in use, appliances should be stored indoors in dry,

5
SAFETY INFORMATION
and high or locked-up place - out of reach of children.
• Check Damaged Parts - Before further use of the appliance, a guard or other part that is
damaged should be carefully checked to determine that it will operate properly and perform
its intended function. Check for alignment of moving parts, binding of moving parts, breakage
of parts, mounting, and any other condition that may affect its operation. A guard or other
part that is damaged should be properly repaired or replaced by an authorized service center
unless indicated elsewhere in this manual.
WARNING
Never stand in the bucket to activate the Wheelbarrow.
MOVING ON SLOPES
WARNING
Slopes are a major factor related to slip-and-fall accidents, which can result in severe injury. All
slopes require caution. If you feel uneasy on a slope, do not drive on it.
• Use caution on slopes. Whenever possible, move up and down the slope at an angle.
• Exercise caution when changing directions on slopes.
• Remove obstacles such as rocks, tree limbs, or any other potential object that your
Wheelbarrow could hit.
• Watch for holes, ruts, or bumps. Be careful on uneven terrain to avoid overturning your
Wheelbarrow. Tall grass can hide obstacles.
• When moving down slopes, always keep your Wheelbarrow in low gear and moving. The
friction of the motor helps you keep better control of your Wheelbarrow.
• Use caution when carrying heavy loads up slopes. If your Wheelbarrow is overloaded, the
safety fuse may trip and allow the Wheelbarrow to rollback toward you, which may cause
severe injury.
• Do not turn on slopes unless necessary, and then, turn slowly and gradually.
• Do not move near drop-offs, ditches, or embankments. The Wheelbarrow could suddenly
turnover if a wheel is over the edge of a cliff or ditch or if an edge caves in.
• Do not park your Wheelbarrow on hills or steep slopes.

6
CHILDREN
WARNING
This is not a toy. Children under 14 years of age are not allowed to operate it.
• Tragic accidents can occur if the operator is not aware of the presence of children. Keep
children out of the work area and under the watchful care of a responsible adult. Stay alert,
and turn the Wheelbarrow off if a child enters the work area. Look behind and down for small
children before and while driving backwards. Use extreme care when approaching blind
corners, doorways, shrubs, trees, or other objects that may obscure your view of a child who
may run into the work area.
• Do not allow children under the age of 14 to operate this Wheelbarrow. Children who are 14
years of age and older must read and understand the operating instructions and safety rules
in this manual, and must be trained and supervised by a parent.
SERVICE
WARNING
Altering the electrical system could cause a re resulting in serious injury. Don’t do it.
• Using components other than those supplied could cause overheating, re, or explosion.
• Never make adjustments or repairs with the motor running.
• Keep all nuts and bolts tight, and keep the equipment in good condition.
• Keep your Wheelbarrow’s wheels free of grass, leaves, or other debris build-up.
• Keep your Wheelbarrow clean and dry. Use a damp cloth or sponge with a mild soap or
detergent when cleaning your Wheelbarrow. Never use gasoline, solvents, or other petroleum-
based or solvent-based products when cleaning.
• When not in use, store your Wheelbarrow indoors in a dry place
SAFETY INFORMATION
SAVE THESE INSTRUCTIONS

Some of the following symbols may be used on this product. Please study them and learn their
meaning. Proper interpretation of these symbols will allow you to operate the product better and safer.
SYMBOL DESIGNATION/EXPLANATION
V Voltage
A Current
W Power
min Time
Type of current
Type or a characteristic of current
To reduce the risk of injury user must read and understand operator’s
manual before using this product.
Precautions that involve your safety.
Do not operate on inclines greater than 15°.
Do not expose machine to rain or wet conditions.
Pay attention that bystanders are not injured through foreign objects
thrown from the wheelbarrow.
Wear eye protection with side shields that are marked to comply with
ANSIZ87.1 when operating this equipment.
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SYMBOLS
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SERVICE
Servicing requires extreme care and knowledge and should be performed only by a qualied
service technician. For service we suggest you return the product to your nearest AUTHORIZED
SERVICE CENTER for repair. When servicing, use only identical replacement parts.

8
The following signal words and meanings are intended to explain the levels of risk associated
with this product.
WARNING
To avoid serious personal injury, do not attempt to use this product until you have read this
Owner's Manual thoroughly and understand it completely. If you do not understand the warnings
and instructions in this Owner's Manual, do not use this product. Call the Toll-free Helpline
(1-888-909-6757) or www.greenworkstools.com for assistance.
SYMBOL SIGNAL MEANING
DANGER Indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury.
WARNING Indicates a potentially hazardous situation, which, if not avoided,
could result in death or serious injury.
CAUTION Indicates a potentially hazardous situation, which, if not avoided,
may result in minor or moderate injury.
CAUTION (Without Safety Alert Symbol) Indicates a situation that may
result in property damage.
SYMBOLS

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Read this operator's manual and safety rules before operating your self-propelled wheelbarrow.
Compare the illustration in Figure 1 to your wheelbarrow in order to familiarize yourself with the
location of various controls and adjustments. Save this manual for future reference.
KNOW YOUR WHEELBARROW
FIG. 1
Throttle
Battery cover
Upper handle
Caster wheel
Front wheel
Bucket
Bucket release
lever
High/Low speed button
Power switch
Forward/Reverse
button
Safety button
LED light

UNPACKING
• Carefully remove the product and any accessories from the box. Make sure that all items
listed in the packing list are included.
• Inspect the product carefully to make sure no breakage or damage occurred during shipping.
• Do not discard the packing material until you have carefully inspected and satisfactorily
operated the product.
• If any parts are damaged or missing, please call 1-888-909-6757 for assistance.
WARNING
Do not use this product if any parts on the packing list are already assembled to your product when
you unpack it. Parts on this list are not assembled to the product by the manufacturer and require
customer installation. Use of a product that may have been improperly assembled could result in
serious personal injury.
PACKING LIST
• Self propelled wheelbarrow
• Knobs and U-bolts
WARNING
If any parts are damaged or missing, do not operate this product until the parts are replaced.
Using a product with damaged or missing parts could result in serious personal injury.
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ASSEMBLY INSTRUCTIONS
• Handle assembly
• Manual
Readallsafetyrulesandinstructionscarefullybeforeoperatingthistool.
Owner’s Manual
TOLL-FREEHELPLINE:1-888-90WORKS
(888.909.6757)
www.GreenWorksTools.com
40VGardenCart
7400000

11
ASSEMBLY INSTRUCTIONS
FIG. 2.1
ATTACH THE UPPER HANDLE (See Figure 2)
• Slide the upper handle over the lower handle tubes on the bucket assembly. Make sure the
bolt holes align.
• Insert a U-bolt from the outside of the handle, passing through the bolt hole where the upper
and lower handles attach.
• Once the U-bolt is completely through the handle assembly, tighten the knob securely.
• Attach the other side of the handle the same way.
ASSEMBLY INSTRUCTIONS
FIG. 2.2
WARNING
Do not attempt to modify this product or create accessories not recommended for use with this
product. Any such alteration or modication is misuse and could result in a hazardous condition
leading to possible serious personal injury.
WARNING
Never operate the wheelbarrow without the proper safety devices in place and working. Never
operate the wheelbarrow with damaged safety devices. Operation of this product with damaged
or missing parts could result in serious personal injury.

WARNING
You are responsible for controlling and steering the wheelbarrow once it is moving. Grasp the
handle securely before moving. Make sure you are ready to move with the wheelbarrow before
pressing the on-off button and safety button. Keep a firm grip on the handle once you are
moving.
LOADING YOUR WHEELBARROW
Load your Wheelbarrow carefully; disperse the load evenly across the bucket. The bucket can
take up to 220 pounds (100 kilograms). When moving up and down hills, limit your load to no
more than 220 pounds (100 kilograms). If you think you are carrying too much, remove some
material from your Wheelbarrow.
TO INSTALL BATTERY PACK (See Figure 3)
1. Open the battery cover.
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OPERATING YOUR WHEELBARROW
FIG. 3.1
2. Align the raised rib inside the panel with
the groove on the battery pack.
FIG. 3.2
3. Ensure the battery pack is secured in
place in the battery compartment.
4. Close the battery cover.
FIG. 3.4FIG. 3.3

13
OPERATING YOUR WHEELBARROW
WARNING
When placing battery pack in the tool, be sure raised rib on battery pack aligns with the groove
inside the tool and latches into place properly. Improper installation of the battery pack can cause
damage to internal components.
TO REMOVE BATTERY PACK
• Depress the latch on the back of the battery pack to release the battery.
• Remove the battery pack.
LOCK/UNLOCK THE BRAKE (See Figure 4)
• Step on the brake, the brake will be locked, and the Wheelbarrow will stop.
• Step on the brake again, the brake will be unlocked.
STARTING (See Figure 5)
• To utilize your Wheelbarrow set the power switch to the on position.
• The LED light indicates the wheelbarrow is in working condition.
Brake
FIG. 4
FIG. 5
Power switch
LED light

14
OPERATING YOUR WHEELBARROW
2. Select high/low speed.
High/Low speed
button
FIG. 6.2
3. Push safety button. (There is a 4-seconds
lead time to engage step 4.) If the throttle
is not engaged within 4 seconds, the unit
will not start and safety button needs to
be engaged again.
4. Engage the throttle to start the
wheelbarrow.
Safety button FIG. 6.3
Throttle
FIG. 6.4
Move in reverse only for short distances. If you have a long distance to travel, turn your
Wheelbarrow around and go forward.
FIG. 6.1
F: Forward
R: Reverse Fast
Slow
Unlock
WARNING
If you do not engage the throttle in 4 seconds after pressing the safety button, you have to press
the safety button again.
MOVING FORWARD/REVERSE (See Figure 6)
1. Select forward/reverse.

15
WARNING
When moving in reverse, be ready for the wheelbarrow to lurch towards you and get immediately
up to speed. Be careful; step back and be prepared to walk backwards. Consider standing to the
side of the wheelbarrow until you get used to moving backwards.
STOPPING (See Figure 7)
1. Release the throttle.
2. Press the power switch to the off position. Remove the battery and store in a safe place to
prohibit unauthorized use of the Wheelbarrow.
NOTE: The self-propelled wheelbarrow does not have a braking system. Instead, to stop your wheelbarrow,
you simply release the throttle. Because of its momentum, your wheelbarrow might continue to move a bit
after you release the throttle. Don’t let go of the handle until your wheelbarrow stops completely. Park your
wheelbarrow in a level area so it doesn’t roll away.
UNLOADING YOUR WHEELBARROW (See Figure 8)
1. Stop the wheelbarrow.
2. Squeeze the release lever on the bucket to release the bucket.
3. Grasp the handles on the bucket to raise and unload the bucket.
OPERATING YOUR WHEELBARROW
FIG. 7
Throttle
Release lever
FIG. 8

Like any machine, maintaining your Wheelbarrow ensures its best performance and extends its
life. Follow these procedures to keep your Wheelbarrow working at peak efciency.
• Check all screws and nuts regularly; tighten them as needed. Regularly check the plastic
parts for cracks or broken pieces.
• Periodically check the tire pressure on all three tires. Keep the tire pressure between 28 and
30 pounds per square inch (psi). The Wheelbarrow’s tire valves work like those on bicycle
tires. To add air, remove the cap and push the air hose or pump tting onto the end of the
valve stem. To remove air, depress the pin in the center of the valve stem.
WARNING
Never over inate the tires. If you over inate the tires, you could cause them to explode resulting
in severe injury.
• Try not to use your Wheelbarrow when it’s wet or snowy. And do not spray the electrical areas
of your Wheelbarrow with a hose. Water and moisture in the motors and electrical switches
can cause them to corrode, which then causes them to fail. Remember, this is an electrical
machine!
• That said; you can still hose off your Wheelbarrow. Just be careful not to spray water directly
on the Control Panel or through the battery cover.
• Wash your Wheelbarrow using a mild automotive type detergent and water with a soft brush
or rag. Do not use any alkaline-based soaps or pressure wash your Wheelbarrow.
STORING YOUR WHEELBARROW
WARNING
When you store your Wheelbarrow, follow these important guidelines to help ensure your
Wheelbarrow’s best performance when you use it again.
• Store your Wheelbarrow inside or under a protective cover.
• Charge the battery before storing your Wheelbarrow. In temperatures lower then 40° F (5° C),
the battery maintains a charge for about 60 days. If you store your Wheelbarrow for extended
periods of time, periodically recharge the battery. Once a month is a good rule of thumb.
• Always store your Wheelbarrow in an environment where the temperature is between –10° F
(–23° C) and +85° F (+23° C). Make sure the storage temperatures will never be outside these
limits.
• Store your Wheelbarrow in a dry environment. Water will damage your Wheelbarrow and the
battery.
• Do not store your Wheelbarrow near chemicals (such as fertilizers), or organic or other
solvents. These products are often highly corrosive and may cause permanent damage to
your Wheelbarrow.
• Do not store your Wheelbarrow close to a source of heat, sparks, or open ames.
16
MAINTENANCE

17
MAINTENANCE
DRAINING THE OIL (See Figure 9)
• Remove the drain plug with a wrench to drain the oil.
• After the oil is drained, screw the drain plug back in again.
REFILLING THE OIL (See Figure 10)
• Remove the oil plug with a wrench.
• Rell the oil from the oil hole. The oil capacilty is about 150 ml.
• screw the oil plug back in again.
FIG. 9
Drain plug
FIG. 10
Oil plug

18
ENVIRONMENTALLY SAFE BATTERY DISPOSAL
The following toxic and corrosive materials are in the batteries used in this tool battery pack:
Lithium-Ion, a toxic material.
WARNING
All toxic materials must be disposed of in a specified manner to prevent contamination of the
environment. Before disposing of damaged or worn out Lithium-Ion battery packs, contact your
local waste disposal agency, or the local Environmental Protection Agency for information and
specific instructions. Take the batteries to a local recycling and/or disposal centre, certified for
lithium-ion disposal.
WARNING
If the battery pack cracks or breaks, with or without leaks, do not recharge it and do not use.
Dispose of it and replace with a new battery pack. DO NOT ATTEMPT TO REPAIR IT!
To avoid injury and risk of re, explosion, or electric shock, and to avoid damage to the
environment:
• Cover the battery's terminals with heavy-duty adhesive tape.
• DO NOT attempt to remove or destroy any of the battery pack components.
• DO NOT attempt to open the battery pack.
• If a leak develops, the released electrolytes are corrosive and toxic. DO NOT get the
solution in the eyes or on skin, and do not swallow it.
• DO NOT place these batteries in your regular household trash.
• DO NOT incinerate.
• DO NOT place them where they will become part of any waste landll or municipal solid
waste stream.
• Take them to a certied recycling or disposal centre.

19
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
The Wheelbarrow does not
run.
Battery is not secure.
To secure the battery pack, make
sure the latch on bottom of the
battery pack snaps into place.
Battery is not charged.
Charger the battery pack according
to the instructions included with you
model
The wire is loose. Check all the connectors and to
see if any part is loose or not.
The controller is damaged.
Replace the damaged one with
specic controller by strictly
following up the instructions.
The Wheelbarrow runs
sluggishly.
Battery volume is low.
See the battery indicator to check
the volume. Charger the battery
pack according to the instructions
included with you model
The battery is old and does not
accept full charge.
Replace the battery with a new 40
Volt GreenWorks battery
The conditions are too stressful
for your Wheelbarrow.
The Wheelbarrow is intended for
residential use. If slopes are too
steep or the terrain too bumpy, your
Wheelbarrow might experience a
noticeable decrease in performance.
Sometimes the
Wheelbarrow runs, but
other times it does not.
The electrical switches might be
damaged or corroded because
they were exposed to water or
moisture, or they simply wore
down from extensive use.
Contact us at 1-888-909-6757 and
we’ll help you diagnose and repair
the problem.
Loud clunking or grinding
noise from the gearbox. The motor’s gears are broken.
Contact us at 1-888-909-6757 and
we’ll help you diagnose and repair
the problem.

20
GREENWORKS hereby warranties this product, to the original purchaser with proof of
purchase, for a period of four (4) years against defects in materials, parts or workmanship.
GREENWORKS, at its own discretion will repair or replace any and all parts found to be
defective, through normal use, free of charge to the customer. This warranty is valid only for
units which have been used for personal use that have not been hired or rented for industrial/
commercial use, and that have been maintained in accordance with the instructions in the
owners’ manual supplied with the product from new.
ITEMS NOT COVERED BY WARRANTY:
1. Any part that has become inoperative due to misuse, commercial use, abuse, neglect,
accident, improper maintenance, or alteration;
2. The unit, if it has not been operated and/or maintained in accordance with the owner's
manual;
3. Normal wear, except as noted below;
4. Routine maintenance items such as tires, tubes, blade sharpening;
5. Normal deterioration of the exterior nish due to use or exposure.
GREENWORKS HELPLINE 1-888-90WORKS:
Warranty service is available by calling our toll-free helpline at 1-888-909-6757.
TRANSPORTATION CHARGES:
Transportation charges for the movement of any power equipment unit or attachment are the
responsibility of the purchaser. It is the purchaser’s responsibility to pay transportation charges
for any part submitted for replacement under this warranty unless such return is requested in
writing by GREENWORKS.
LIMITED FOUR-YEAR WARRANTY