Grizzly G0577 User manual

Fretboard Radiusing Attachment
MODEL G0577
INSTRUCTION MANUAL
COPYRIGHT © FEBRUARY, 2005 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#EW6966 PRINTED IN TAIWAN

WARNING
Some dust created by power sanding, sawing, grind-
ing, drilling, and other construction activities contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and
other masonry products.
• Arsenic and chromium from chemically treated
lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to fil-
ter out microscopic particles.

Table of Contents
INTRODUCTION ............................................................................................................................... 2
Foreword .................................................................................................................................... 2
Contact Info ................................................................................................................................ 2
SECTION 1: SAFETY ....................................................................................................................... 3
Safety Instructions for Machinery ............................................................................................... 3
SECTION 2: SET UP ........................................................................................................................ 5
Set Up Safety ............................................................................................................................. 5
Unpacking .................................................................................................................................. 5
Items Needed For Set Up .......................................................................................................... 5
Inventory ..................................................................................................................................... 6
Drilling & Tapping Installation Holes .......................................................................................... 6
Assembly .................................................................................................................................... 8
SECTION 3: OPERATIONS ........................................................................................................... 10
Operation Safety ...................................................................................................................... 10
Attaching the Fretboard ............................................................................................................ 10
Adjusting Radius ...................................................................................................................... 11
Sanding .................................................................................................................................... 11
SECTION 4: MAINTENANCE ........................................................................................................ 12
Lubrication ................................................................................................................................ 12
Cleaning ................................................................................................................................... 12
G0577 Parts List ...................................................................................................................... 12
G0577 Parts Breakdown .......................................................................................................... 13
WARRANTY AND RETURNS ........................................................................................................ 14

-2- G0577 Fretboard Radiusing Attachment
If you have any comments regarding this manual,
please write to us at the address below:
Grizzly Industrial, Inc.
C/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
We stand behind our machines. If you have any
service questions or parts requests, please call or
write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: [phone]
Fax: [phone]
E-Mail: [email protected]
Web Site: http://www.grizzly.com
Foreword
INTRODUCTION
Contact Info
We are proud to offer the Model G0577 Fretboard
Radiusing Attachment. This attachment is part
of a growing Grizzly family of fine woodworking
accessories. When used according to the guide-
lines set forth in this manual, you can expect years
of trouble-free, enjoyable operation and proof of
Grizzly’s commitment to customer satisfaction.
We are pleased to provide this manual with the
Model G0577. It was written to guide you through
assembly, review safety considerations, and cover
general operating procedures. It represents our
effort to produce the best documentation pos-
sible.
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G0577 as supplied when the manual was pre-
pared. However, owing to Grizzly’s policy of con-
tinuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at www.
grizzly.com. Any updates to your attachment will
be reflected in these manuals as soon as they are
complete. Visit our site often to check for the lat-
est updates to this manual!

G0577 Fretboard Radiusing Attachment -3-
4. ALWAYS USE HEARING PROTECTION
WHEN OPERATING MACHINERY.
Machinery noise can cause permanent
hearing damage.
5. WEAR PROPER APPAREL. DO NOT
wear loose clothing, gloves, neckties, rings,
or jewelry which may get caught in moving
parts. Wear protective hair covering to con-
tain long hair and wear non-slip footwear.
6. NEVER OPERATE MACHINERY WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Be mentally alert
at all times when running machinery.
1. READ THROUGH THE ENTIRE MANUAL
BEFORE STARTING MACHINERY.
Machinery presents serious injury hazards
to untrained users.
2. ALWAYS USE ANSI APPROVED
SAFETY GLASSES WHEN OPERATING
MACHINERY. Everyday eyeglasses only
have impact resistant lenses, they are
NOT safety glasses.
3. ALWAYS WEAR AN ANSI APPROVED
RESPIRATOR WHEN OPERATING
MACHINERY THAT PRODUCES DUST.
Wood dust is a carcinogen and can cause
cancer and severe respiratory illnesses.
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages. The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY

-4- G0577 Fretboard Radiusing Attachment
7. ONLY ALLOW TRAINED AND PROP-
ERLY SUPERVISED PERSONNEL TO
OPERATE MACHINERY. Make sure
operation instructions are safe and clearly
understood.
8. KEEP CHILDREN AND VISITORS AWAY.
Keep all children and visitors a safe dis-
tance from the work area.
9. MAKE WORKSHOP CHILD PROOF. Use
padlocks, master switches, and remove
start switch keys.
10. NEVER LEAVE WHEN MACHINE IS
RUNNING. Turn power OFF and allow all
moving parts to come to a complete stop
before leaving machine unattended.
11. DO NOT USE IN DANGEROUS
ENVIRONMENTS. DO NOT use machin-
ery in damp, wet locations, or where any
flammable or noxious fumes may exist.
12. KEEP WORK AREA CLEAN AND WELL
LIT. Clutter and dark shadows may cause
accidents.
13. USE A GROUNDED EXTENSION CORD
RATED FOR THE MACHINE AMPERAGE.
Undersized cords overheat and lose power.
Replace extension cords if they become
damaged. DO NOT use extension cords
for 220V machinery.
14. ALWAYS DISCONNECT FROM POWER
SOURCE BEFORE SERVICING
MACHINERY. Make sure switch is in OFF
position before reconnecting.
15. MAINTAIN MACHINERY WITH CARE.
Keep blades sharp and clean for best and
safest performance. Follow instructions for
lubricating and changing accessories.
16. MAKE SURE GUARDS ARE IN PLACE
AND WORK CORRECTLY BEFORE
USING MACHINERY.
Safety Instructions for Machinery
17. REMOVE ADJUSTING KEYS AND
WRENCHES. Make a habit of checking for
keys and adjusting wrenches before turn-
ing machinery ON.
18. CHECK FOR DAMAGED PARTS
BEFORE USING MACHINERY. Check
for binding and alignment of parts, broken
parts, part mounting, loose bolts, and any
other conditions that may affect machine
operation. Repair or replace damaged
parts.
19. USE RECOMMENDED ACCESSORIES.
Refer to the instruction manual for recom-
mended accessories. The use of improper
accessories may cause risk of injury.
20. DO NOT FORCE MACHINERY. Work at
the speed for which the machine or acces-
sory was designed.
21. SECURE WORKPIECE. Use clamps or
a vise to hold the workpiece when practi-
cal. A secured workpiece protects your
hands and frees both hands to operate the
machine.
22. DO NOT OVERREACH. Keep proper foot-
ing and balance at all times.
23. MANY MACHINES WILL EJECT THE
WORKPIECE TOWARD THE OPERATOR.
Know and avoid conditions that cause the
workpiece to "kickback."
24. ALWAYS LOCK MOBILE BASES
(IF USED) BEFORE OPERATING
MACHINERY.
25. BE AWARE THAT CERTAIN WOODS
MAY CAUSE AN ALLERGIC REACTION
in people and animals, especially when
exposed to fine dust. Make sure you
know what type of wood dust you will be
exposed to and always wear an approved
respirator.

G0577 Fretboard Radiusing Attachment -5-
The Model G0577 was carefully packed when it
left our warehouse. If you discover the attach-
ment is damaged after you have signed for deliv-
ery, please immediately call Customer Service at
[phone] for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the con-
dition of your shipment, you should inventory the
contents.
Wear safety glasses dur-
ing the entire set up pro-
cess!
This attachment pres-
ents serious injury haz-
ards to untrained users.
Read through this entire
manual to become famil-
iar with the controls and
operations before using
this attachment!
Unpacking
Set Up Safety
SECTION 2: SET UP
The following items may be needed to complete
the set up process, but are not included with your
radiusing attachment:
DESCRIPTION QTY
• An Assistant ............................................... 1
• Hand Drill .................................................... 1
• Drill Bit 7⁄16" ................................................. 1
• Drill Bit ¹⁄8" or ³⁄16" ...................................... 1
• Drill Bit
5⁄16
" ................................................. 1
• Tap
3⁄8
" ........................................................ 1
• Level ........................................................... 1
Items Needed For
Set Up
Unsupervised children and
visitors inside your shop
could cause serious per-
sonal injury to themselves.
Lock all entrances to the
shop when you are away and
DO NOT allow unsupervised
children or visitors in your
shop at any time!

-6- G0577 Fretboard Radiusing Attachment
Inventory
After all the parts have been removed from the
boxes, you should have the following items:
G0577 Box Contents (Figure 1) QTY
A. Long Support Bracket ................................ 1
B. Short Support Bracket ................................ 1
C. Guide Rail A ............................................... 2
D. Guide Rail B ............................................... 4
E. Radius Control Swing Arm Assembly ........ 1
F. Horizontal Adjustment Tubes ..................... 2
G. Locking Plate A .......................................... 2
H. Locking Plate B .......................................... 4
I. Brace .......................................................... 1
J. Height Adjustment Arms ............................ 2
K. Hardware Bag ............................................ 1
—Shim ........................................................ 1
—Hex Bolt
5⁄16
"-18 x 2½" ............................. 3
—Hex Bolt
5⁄16
"-18 x 1½" ............................. 1
—Hex Bolt
3⁄8
"-16 x 1" ................................. 3
—Flat Washer
3⁄8
" ......................................11
—Flat Washer
5⁄16
" ...................................... 6
—Hex Nut
5⁄16
"-18 ....................................... 3
—Hex Bolt
3⁄8
"-16 x 2 .................................. 2
—Hex Nut
3⁄8
"-16 ......................................... 2
—
7⁄32
" Hex Wrench ...................................... 1
—12-14mm Open End Wrench ................... 1
—3mm Hex Wrench ................................... 1
Figure 1. Radiusing attachment inventory.
A
In the event that any nonproprietary parts are
missing (e.g. a nut or a washer), we would be
glad to replace them, or replacements can be
obtained at your local hardware store.
B
F
E
I
G
C
Drilling & Tapping
Installation Holes
Older Model G1140 Edge Sanders do not come
with the installation holes shown in Figure 2.
These models will have to be drilled and tapped
as described in the following instructions.
Figure 2. Installation hole locations.
To drill and tap the installation holes:
1. Unplug the sander!
2. If you are installing the radiusing attachment
onto a Model G1140 Edge Sander, remove
the end table, main table, table adjustment
mechanisms, and the sanding stop.
D
J
K
Continued on next page
H

G0577 Fretboard Radiusing Attachment -7-
Figure 3. Rotation plate mounting hole.
3. Use a center punch to mark the installation
holes shown in Figures 3 & 4.
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Figure 4. Platen mounting holes.
Figure 5. Stand mounting hole.
5. Drill pilot holes with an ¹⁄8" or a ³⁄16" drill bit.
6. Drill the holes through the platen and the
rotation plate with a
7
⁄16" drill bit.
7. Drill the installation hole in the stand using a
5⁄16
" drill bit.
Note—Always use cutting fluid when drilling
and tapping sheet metal (the stand and rota-
tion plate). When drilling or tapping cast iron
(the platen), cutting fluid is not necessary.
8. Thread the stand installation hole with a
3⁄8
"
tap.
Note—For every half turn of the tap, back off
a quarter turn to clear the chips and prevent
the tap from breaking.
4. Temporarily bolt the long support bracket into
the two holes indicated in Figure 5 and use a
center punch to mark the location of the third
hole.
Pre-Drilled
Mounting
Holes

-8- G0577 Fretboard Radiusing Attachment
Assembly
To install the fretboard radiusing attachment
onto the sander:
1. Slide the slot in the short support bracket
onto the rotation plate and loosely attach the
bracket to the platen with two 3⁄8"-16 x 2" hex
bolts, four flat washers, and two hex nuts.
Note—Some machines may require the
included 3⁄8" thick shim between the bracket
and the platen.
2. Align the hole in the short support bracket
with the hole in the rotation plate and loosely
secure it with a 3⁄8"-16 x 1½" hex bolt with a
flat washer.
3. Plumb the short support bracket as shown in
Figure 6 and tighten the bolts.
4. Install the long support bracket with three 3⁄8"-
16 x 1" hex bolts and washers.
5. Plumb the long support bracket and tighten
the bolts.
6. Remove the upper right motor mounting
bolt.
Figure 6. Plumbing the short support bracket.
7. Install the cross brace as shown in Figure
7 with three 5⁄16"-18 x 2½" hex bolts, six flat
washers, and three hex nuts.
Cross Brace
Figure 7. Cross brace placement.
8. Slide the horizontal adjustment tubes through
the guide rails as shown in Figure 8, with the
threaded holes towards the outside of the
machine, and tighten the hex bolts.
Figure 8. Guide rail installation.
Guide Rail B
Guide Rail A
Horizontal
Adjustment
Tube

G0577 Fretboard Radiusing Attachment -9-
9. Slide the height adjustment arms into the
locking plates, as shown in Figure 9, with the
hanger openings outward, and tighten the
hex bolts.
11. Adjust the height adjustment arms until the
swing arm is seated into the hangers and
both ends are an equal distance above the
sanding belt.
12. To use the full surface of the sanding belt,
slide the horizontal adjustment arms so the
swing arm is diagonal across the sanding belt
surface.
10. Place the swing arm into the hanger open-
ings as shown in Figure 10.
Figure 10. Swing arm placement.
Figure 9. Height adjustment arm installation.
Height
Adjustment
Arms
Height
Adjustment
Arms

-10- G0577 Fretboard Radiusing Attachment
Damage to your eyes, lungs, and ears could
result from using this attachment without
proper protective gear. Always wear safety
glasses, a respirator, and hearing protection
when operating this attachment.
Loose hair and cloth-
ing could get caught in
machinery and cause seri-
ous personal injury. Keep
loose clothing and long
hair away from moving
machinery.
Operation Safety
There are several methods of attaching the
fretboard to the radiusing attachment. These
include screws, double stick tape, friction pins,
clamping, or a vacuum system. These instruc-
tions only cover attaching the fretboard with
double stick tape.
To attach the fretboard to the radiusing attach-
ment:
1. Use a jointer to flatten the back of the
fretboard.
2. Mark a line down the center of the back of
the fretboard.
Note—This center line is important. If it is off
center, the radius of the fretboard will be off
center.
3. Place a strip of double stick tape on either
side of the holes in the swing arm crossbar.
Note—Only use high quality, film type, dou-
ble stick tape. Reinforced and foam backed
double stick tape will not hold the fretboard
securely.
4. Line up the swing arm crossbar holes with
the center line on the fretboard and carefully
stick the fretboard to the crossbar.
5. When finished radiusing the fretboard,
remove the tape residue from the crossbar
with WD-40®, or an oil, such as gun oil.
6. Clean off the oil residue with lacquer thinner
or an alcohol based solvent.
SECTION 3: OPERATIONS
NOTICE
If you have never used this type of attach-
ment or equipment before, WE STRONGLY
RECOMMEND that you read books, trade
magazines, or get formal training before
beginning any projects. Regardless of the
content in this section, Grizzly Industrial
will not be held liable for accidents caused
by lack of training.
Attaching the
Fretboard

G0577 Fretboard Radiusing Attachment -11-
Adjusting Radius
This fretboard radiusing attachment is capable of
creating radiuses from 8" to 16" by adjusting the
distance from the swing arm shaft to the sanded
surface.
To adjust the radius:
1. Loosen the button head cap screws that
secure the swing arm shafts to the height
adjustment arms as shown in Figure 11.
Swing Arm
Cap Screw
Figure 11. Swing arm shaft adjustment.
2. Adjust the height from the bottom surface of
the fretboard to the center of the swing arm
shaft to the desired radius.
Example: To achieve a 16" radius on the
fretboard, the distance shown as X" in Figure
11 would be 16".
3. Repeat Step 2 on the other end of the
fretboard.
Note—To create a compound radius, the
distance from the fretboard to the swing arm
shaft will be different on each end.
X"
Fretboard
Sanding
To radius a fretboard:
1. Adjust the height adjustment arm so the
cross member is parallel with the sanding belt
as shown in Figure 12.
Note—Notice how the swing arm shafts in
Figure 12 are different distances from the
fretboard (to create a compound radius),
but the fretboard is parallel with the sanding
belt.
Figure 12. Adjusting the cross member parallel
with the sanding belt.
Leveling
Knobs
2. Use the leveling knobs to fine tune the height
so the swing arm can have free motion.
3. Turn the sander ON. Lower the fretboard with
the leveling knobs and swing the swing arm.
Continue with this step until the fretboard is
sanded across its entire surface.
4. Check the fretboard for the desired radius
with radius gauges.
—If the radius is incorrect, increase the dis-
tance between the swing arm shaft and the
fretboard to make a larger radius; shorten it
to make a smaller radius.
—If the radius is correct, continue sanding
the fretboard to the desired thickness.
Cross
Member

-12- G0577 Fretboard Radiusing Attachment
Cleaning the Model G0577 is relatively easy.
Vacuum excess wood chips and sawdust, and
wipe off the remaining dust with a dry cloth.
Cleaning
SECTION 4: MAINTENANCE
Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious person-
al injury.
!
This radiusing attachment, requires minimal main-
tenance. For optimum performance, lubricate the
swing arm shafts with a general purpose grease,
as needed.
Lubrication
G0577 Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
201 P0577201 RADIUS SWING ARM 218 P0577218 BRACE
202 P0577202 CROSS MEMBER 219 P0577219 LOCKING PLATE A
203 P0577203 BTN HD CAP SCR 3/8-16 X 1-1/4 220 P0577220 LOCKING PLATE B
204 P0577204 CROSS MEMBER SHAFT 221 P0577221 GUIDE RAIL A
205 P0577205 SWING ARM SHAFT LEFT 222 P0577222 GUIDE RAIL B
206 P0577206 SWING ARM SHAFT RIGHT 223 PB23 HEX BOLT 5/16-18 X 2-1/2
207 P0577207 COLLAR 224 PLW01 LOCK WASHER 5/16
208 PSS11 SET SCREW 1/4-20 X 1/4 225 PB11 HEX BOLT 5/16-18 X 1-1/2
209 P0577209 HANGER 226 PW07 FLAT WASHER 5/16
210 PSS26 SET SCREW 10-24 X 3/8 227 PN02 HEX NUT 5/16-18
211 P0577211 SPECIAL SCREW 5/16 228 PSB14 CAP SCREW 3/8-16 X 1
212 P0577212 LEVELING BOLT 229 PW02 FLAT WASHER 3/8
213 P0577213 HEIGHT ADJUSTMENT ARM 230 PB18 HEX BOLT 3/8-16 X 1
214 P0577214 HORIZONTAL ADJUST TUBE 231 P0577231 SHIM
215 P0577215 END CAP 232 PN08 HEX NUT 3/8-16
216 P0577216 SHORT SUPPORT BRACKET 233 PB16 HEX BOLT 3/8-16 X 1-1/2
217 P0577217 LONG SUPPORT BRACKET 234 PB58 HEX BOLT 3/8-16 X 2

G0577 Fretboard Radiusing Attachment -13-
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G0577 Parts Breakdown

-14- G0577 Fretboard Radiusing Attachment
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the
carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
WARRANTY AND RETURNS

CUT ALONG DOTTED LINE
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Phone # ____________________ Email ________________________ Invoice # _________________
Model # ____________________ Order # _______________________ Serial # __________________
WARRANTY CARD
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.
1. How did you learn about us?
____ Advertisement ____ Friend ____ Catalog
____ Card Deck ____ Website ____ Other:
2. Which of the following magazines do you subscribe to?
3. What is your annual household income?
____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000
____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+
4. What is your age group?
____ 20-29 ____ 30-39 ____ 40-49
____ 50-59 ____ 60-69 ____ 70+
5. How long have you been a woodworker/metalworker?
____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____ 20+ Years
6. How many of your machines or tools are Grizzly?
____ 0-2 ____ 3-5 ____ 6-9 ____ 10+
7. Do you think your machine represents a good value? _____Yes _____No
8. Would you recommend Grizzly Industrial to a friend? _____Yes _____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area?
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GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
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