
Table of Contents
INTRODUCTION............................................... 2
Machine Description ...................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Machine Data Sheet ...................................... 4
SECTION 1: SAFETY....................................... 5
Safety Instructions for Machinery .................. 5
Additional Safety for 3-in-1 Sheet Metal
Machines ........................................................ 7
SECTION 2: SETUP ......................................... 8
Unpacking ...................................................... 8
Needed for Setup ........................................... 8
Inventory ........................................................ 9
Cleanup ........................................................ 10
Cleaning Fingers .......................................... 10
Site Considerations ...................................... 11
Workbench Load .......................................................11
Placement Location ...................................................11
Bench Mounting ........................................... 12
Assembly ..................................................... 13
SECTION 3: OPERATIONS ........................... 14
Slip Roll Overview ........................................ 14
Slip Roll Tips ................................................ 15
Flat Rolling ................................................... 15
Rolling Curves.............................................. 16
Rolling Cylinders .......................................... 17
Removing Workpiece From Rollers ............. 19
Bending Wire/Rods ...................................... 20
Brake Overview............................................ 21
Bend Allowance ........................................... 21
Bending Sheet Metal ................................... 22
Pan/Box Bending ......................................... 23
Shearing ....................................................... 23
SECTION 4: ACCESSORIES ......................... 25
SECTION 5: MAINTENANCE......................... 26
Schedule ...................................................... 26
Cleaning ....................................................... 26
Lubrication ................................................... 26
SECTION 6: SERVICE ................................... 27
Troubleshooting ........................................... 27
Replacing/Seating Fingers ........................... 28
Reversing/Replacing Shear Blade ............... 29
Adjusting Shear Blade Gap ......................... 30
Checking Shear Blade Gap ......................................30
Adjusting Shear Table ...............................................30
Adjusting Blade Bow (T26472Z) ...............................31
Adjusting Blade Bow (G4011Z & T26751Z) ..............31
Aligning Brake .............................................. 32
SECTION 7: PARTS....................................... 33
G4011Z Breakdown ..................................... 33
T26472Z Breakdown.................................... 35
T26751Z Breakdown.................................... 37
WARRANTY & RETURNS ............................. 41