Grizzly H5527 User manual

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
MODEL H5527
18 GAUGE BRAD NAILER
OWNER'S MANUAL

This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially designed to filter
out microscopic particles.

Safety Instructions For Pneumatic Tools
1. KEEP ALL SAFETY DEVICES IN
PLACE
2. REMOVE ADJUSTING KEYS AND
WRENCHES
3. KEEP WORK AREA CLEAN
4. DO NOT USE IN DANGEROUS
ENVIRONMENT
5. KEEP CHILDREN AND VISITORS
AWAY.
6. MAKE WORKSHOP CHILD PROOF
7. DO NOT FORCE TOOL.
8. USE THE RIGHT TOOL.
9. DO NOT USE UNDER THE
INFLUENCE OF DRUGS OR
ALCOHOL.
For Your Own Safety Read Instruction Manual
Before Operating This Equipment
The purpose of safety symbols is to attract your attention to possible hazard-
ous conditions. This manual uses a series of symbols and signal words which
are intended to convey the level of importance of the safety messages. The
progression of symbols is described below. Remember that safety messages by
themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates a potentially hazardous situation which, if
not avoided, MAY result in minor or moderate injury. It
may also be used to alert against unsafe practices.
Indicates a potentially hazardous situation which, if
not avoided, COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if
not avoided, WILL result in death or serious injury.
This symbol is used to alert the user to useful informa-
tion about proper operation of the equipment.
SAFETY
NOTICE

10. USE PROPER AIR HOSE
11. WEAR PROPER APPAREL.
12. ALWAYSUSE SAFETYGLASSES.
13. WEAR APPROVED HEARING
PROTECTION.
14. SECURE WORK.
15. MAINTAIN TOOLS WITH CARE.
16. REDUCE THE RISK OF
UNINTENTIONAL FIRING.
17. DISCONNECT TOOLS
18. DO NOT OVERREACH.
19. USE THE RECOMMENDED
ACCESSORIES.
20. CHECK FOR DAMAGED PARTS
BEFORE USING.
21. NEVER LEAVE UNATTENDED
TOOL CONNECTED TO AIR.
22. NEVER ALLOW UNTRAINED
USERS TO USE THIS TOOL
WHILE UNSUPERVISED.
23. IF YOU ARE UNSURE OF THE
INTENDED OPERATION, STOP
USING TOOL.
24. BE AWARE OF HOSE LOCATION
WHEN USING PNEUMATIC
TOOLS.
Safety Instructions For Pneumatic Tools

Additional Safety Instructions for Nailers/
Staplers
1. HAND INJURIES:
2. COMBUSTIBLE GASES:
.
3. SAFE HANDLING:
4. MODIFICATIONS:
5. COMPRESSED AIR RATING:
6. HOSE USAGE:
7. OPERATING QUESTIONS:
8. CLEANING:
9. MAINTENANCE:
4. CHECK VALVE:

Operating this nailer can propel
objects into the air, causing imme-
diate eye damage. To protect your-
self, always wear American National
Standards Institute (ANSI) approved
safety glasses or goggles when oper-
ating this equipment. In addition, this
nailer discharges at up to 85-90 deci-
bels. To protect your hearing, always
wear ANSI approved ear protection
when operating this nailer.
Never point this nailer at yourself or
another person! Always pay attention
to the direction this nailer is pointed.
Use this tool with respect and caution
to lessen the possibility of operator or
bystander injury. Ignoring this warning
may result in serious personal injury.
Nailer/stapler accidents routinely hap-
pen while moving the gun to another
location, such as up ladders, to anoth-
er room, or even another job site.
Always disconnect the gun immedi-
ately after use and never transport the
gun while connected to the air—even
if the air compressor is disconnected
from its power source!
No list of safety guidelines can be
complete. Every shop environment is
different. Always consider safety first,
as it applies to your individual working
conditions. Use this and other tools
with caution and respect. Failure to
do so could result in serious personal
injury, damage to equipment or poor
work results.
Read the manual before operation.
Become familiar with this nailer, its
safety instructions, and its operation
before beginning any work. Serious
personal injury may result if safety or
operational information is not under-
stood or followed.

INTRODUCTION
Foreword Machine Data

SETUP
Inventory
Model H5527 Inventory (Figure 1)
A.
B.
C.
D.
Figure 1.
immedi-
ately call Customer Service at (570) 546-
9663for advice.
Otherwise, filing a freight
claim can be difficult.
Unpacking

DO NOT exceed
the 120 PSI maximum operating pres-
sure for your model.
Figure 2
Quick
Connector
Quick
Coupler
Air Hose Quick
Coupler
Quick
Connector
Lubricator
Filter
Regulator
Air
Compressor
Your
Tool
Figure 2.
Compressed Air
System
Exceeding the maximum permissible
operating pressure may cause the
nailer to explode, blowing metal frag-
ments in all directions. To protect
yourself from serious personal injury,
DO NOT allow your air compressor to
exceed the recommended pressure
when connected to this nailer!

To check the safety nose mechanism:
1.
2
3.
4.
Safety Nose
Mechanism
5.Without pressing the trigger
does fire
The safety mechanism is a mechanical
device that can fail. Never rely on this
mechanism as an excuse to point the
nailer at yourself or any bystanders.
Serious injury may occur.

OPERATIONS
Loading
When replacing nails in your Model
H5527, follow these guidelines:
To load your nailer:
1.
2.
Figure 3
Figure 4.
Figure 3.
3.
4.
Figure 4

5.
Figure 5.
Figure 5.
If you have not read the safety instruc-
tions in this manual, do not operate the
nailer.
To operate your nailer:
1.
2.
3.
4.
Operating

Clearing Jammed
Nails
Always disconnect air from nailer
whenever clearing a jammed nail! A
nailer connected to air may fire acci-
dentally, causing serious personal
injury!
To clear a jammed nail from the maga-
zine:
1.
2.
3.
To clear a jammed nail from the dis-
charge area:
1.
2.
Figure 6
Figure 6.
3.
4.
Safety Nose Mechanism
Page 8

Replacing Pistons/O-
Rings
6.
7.
8.
9.
10.
DO NOT force the piston into
the cylinder!
11.
12.
To replace a piston:
1.
2.
3.
4.
5.
Always disconnect air from nailer
whenever servicing! During mainte-
nance, a nailer connected to air may
fire accidentally, causing serious
personal injury!

ACCESSORIES
G2820—Pneumatic Tool Oil 8 oz.
G2821—Pneumatic Tool Oil 1 Pint
Figure 9.
G8114 — 3⁄8" x 25 Ft. Air Hose
G8115 — 3⁄8" x 50 Ft. Air Hose
G8116 — 3⁄8" x 100 Ft. Air Hose
Figure 8.
H3258—Filter/Lube/Regulator 3⁄8"NPT
H3259—Filter/Lube/Regulator 1⁄2"NPT
Figure 10.
H3275—1⁄4" x 25' Recoil Air Hose
H3275—1⁄4" x 50' Recoil Air Hose
Replacement Brad Nails
G1853—18 Gauge, 5⁄8", 5000
G1854—18 Gauge, 3⁄4", 5000
G1855—18 Gauge, 1", 5000
G1858—18 Gauge, 13⁄8", 5000
G1859—18 Gauge, 11⁄2", 5000
Figure 7.
H3175—1⁄4" NPT Female, Quick Coupler
H3176—1⁄4" NPT Male, Quick Coupler
H3177—1⁄4" NPT Male, Plug
H3178—1⁄4" NPT Female, Plug

CLEANING & LUBRICATION
Cleaning
Lubricating
Figure 11
Figure 11.
Never use gasoline or other flamma-
ble liquids to clean this tool. Vapors
in the tool may ignite, causing the
tool to explode. Ignoring this warning
may lead to serious personal injury or
even death!

H5527 PARTS BREAKDOWN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31 32
33
34
35
36
37
38
39
40 41
42 43
46
47 48 49
50 51
52
54
55
56
57
58
59
60
61
62
63
64
65
66
67
44
45
30
32
5
68
69

H5527 PARTS LIST
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 PH5527001 STEPPED BOLT M5-.7 X 50 35 PH5527035 STAND
2 PH5527002 EXHAUST CAP 36 PH5527036 SPRING 5.3 X 21
3 PH5527003 COMPRESSED SPRING 7.2 X 7 37 PH5527037 SAFETY STAND
4 PSB15M CAP SCREW M5-.8 X 20 38 PH5527038 DRIVER GUIDE
5 PLW01M LOCK WASHER 5MM 39 PH5527039 SPACER
6 PH5527006 CYLINDER CAP 40 PSB15M CAP SCREW M5-.8 X 20
7 PORP014 O-RING 13.8 X 2.4 P14 41 PSB23M CAP SCREW M4-.7 X 12
8 PH5527008 SEALING WASHER 2.5 X 31.2 42 PSB17M CAP SCREW M4-.7 X 10
9 PH5527009 COMPRESSED SPRING 7.8 X 7 43 PH5527043 DRIVER GUIDE COVER
10 PH5527010 HEAD VALVE PISTON 44 PH5527044 NAIL GUIDE LINER
11 PORP031-5 O-RING 31.2 X 3.5 P31.5 45 PH5527045 MAGAZINE SEAT
12 PORP025 O-RING 24.7 X 3.5 P25 46 PSS35M SET SCREW M4-.7 X 16
13 PH5527013 SEALING WASHER 43 X 53.5 47 PH5527047 MAGAZINE CAP
14 PH5527014 CYLINDER RING 48 PH5527048 BRACKET
15 PORP030 O-RING 29.7 X 3.5 P30 49 PSB41M CAP SCREW M4-.7 X 14
16 PORP042 O-RING 41.7 X 3.5 P42 50 PH5527050 PUSHER
17 PH5527017 CYLINDER 51 PH5527051 PUSHER PIPE
18 PORP021 O-RING 20.8 X 2.4 P21 52 PH5527052 COMPRESSED SPRING 6.7 X 204
19 PH5527019 PISTON (W/DRIVER) 54 PH5527054 PIN
20 PH5527020 BUMPER 55 PH5527055 LATCH SPRING 6.2 X 9.4
21 PH5527021 BODY 56 PH5527056 LATCH
22 PH5527022 RUBBER WASHER 4.5 X 8 57 PSB18M CAP SCREW M4-.7 X 8
23 PH5527023 SEAL 58 PH5527058 LATCH BRACKET
24 PH5527024 INNER VALVE SEAT 59 PSB16M CAP SCREW M4-.7 X 16
25 PH5527025 TRIG VALVE GUIDE 60 PH5527060 RUBBER SLEEVE
26 POR0011 O-RING 10.6 X 1.8 61 PORP036 O-RING 35.7 X 3.5 P36
27 PH5527027 TRIGGER VALVE GUIDE 62 PH5527062 CAP
28 PORP011-2 O-RING 11 X 2.4 P11.2 63 PH5527063 AIR PLUG 1/4" NPT MALE
29 PH5527029 COMPRESSED SPRING 9.1 X 17.5 64 PH5527064 CARRYING CASE
30 PH5527030 STEP PIN 65 PAW05M HEX WRENCH 5MM
31 PH5527031 TRIGGER 66 PAW04M HEX WRENCH 4MM
32 PEC01M E-CLIP 3MM 67 PH5527067 COMPLETE O-RING KIT
33 PH5527033 SAFETY PLATE 68 PH5527068 PISTON REPAIR KIT
34 PH5527034 PIN 69 PH5527069 SAFETY GLASSES

TROUBLESHOOTING
Symptom Possible Cause Solution

1 year
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail:
Web Site: http://www.grizzly.com
WARRANTY AND RETURNS
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