Grunbeck GENO-UV 60 S User manual

Operation Manual
Disinfection systems GENO-
UV 60 S
120 S
200 S
According to the list given in §11 of the German Drinking Wa-
ter Ordinance, GENO-UV disinfection systems intended for the
application in drinking water must be operated according to
DVGW worksheet W 294-1. This is only possible with systems
tested and certified according to worksheet W 294-2
The UV disinfection systems type GENO-UV 60 S, 120 S and
200 S described in this operation manual comply with this re-
quirement.
Edition May 2019
Order no. 264 523 940-inter

Content
Order no. 094 523 941-inter Edited by: mal-mrie G:\BA-523940-INTER_264_DECKBL.DOCX
1
Content

This operation manual consists of several parts as shown in the
table below. Please refer to the cover sheets of the individual
parts for detailed information on their contents
General....................................................................
Basic information.....................................................
Product description .................................................
Installation ...............................................................
Start-up....................................................................
Operation ................................................................
Troubleshooting ......................................................
Maintenance............................................................
Attachment: Operation log
A
B
C
D
E
F
G
H
Publisher's information
All rights reserved.
©Copyright by Grünbeck Wasseraufbereitung GmbH
Printed in Germany
Effective with the date of edition on the cover sheet.
-We reserve the right to modifications, especially with regard to
technical progress-
Reprints, translations into foreign languages, electronic storage
or copying only with explicit written approval of Grünbeck Was-
seraufbereitung GmbH.
Any type of duplication not authorised by Grünbeck Wasserauf-
bereitung is a copyright violation and subject to legal action.
Responsible for contents:
Grünbeck Wasseraufbereitung GmbH
Josef-Grünbeck-Str. 1 89420 Hoechstaedt/Germany
P.O. box 1140 89416 Hoechstaedt/Germany
Phone [phone] Fax [phone]
www.gruenbeck.com [e-mail]
Print: Grünbeck Wasseraufbereitung GmbH
Josef-Grünbeck-Str. 1, 89420 Hoechstaedt/Germany

Declaration of Conformity
Order no. 094 523 941-inter Edited by: mal-mrie G:\BA-523940-INTER_264_DECKBL.DOCX
2
EU Declaration of conformity
This is to certify that the system designated below meets the safety and health requirements of
the applicable European guidelines in terms of its design, construction and execution.
If the system is modified in a way not approved by us, this certificate is void.
Manufacturer:
Grünbeck Wasseraufbereitung GmbH
Josef-Grünbeck-Str. 1
89420 Hoechstaedt/Germany
Responsible for documentation:
Markus Pöpperl
System designation:
Disinfection system
System type:
GENO-UV 60 S; GENO-UV 120 S; GENO-UV 200 S
Serial number:
Refer to type designation plate
Applicable guidelines:
Low voltage (2014/35/EU)
EMC (2014/30/EU)
Applied harmonised standards, in
particular:
DIN EN 60335-1:2012-10,
DIN EN 61000-6-2:2006-03,
DIN EN 61000-6-3:2011-09
Applied national standards and
technical specifications,
in particular:
DVGW-W 294-2:2006-06
Place, date and signature: Hoechstaedt, 15.05.2019 i. V.
M. Pöpperl
Dipl.-Ing. (FH)
Function of signatory:: Head of Product Realisation and Product Launch

General
Order no. 114 181 949-inter Edited by: KONS-mpöp-mrie G:\BA-181949-INTER_114_A_WEE-B2C.DOCX
A-1
A General
Table of contents
1 | Preface ......................................................................
2 | How to use this operation manual ............................
3 | General safety information ........................................
3.1 Symbols and notes..............................................
3.2 Operating personnel............................................
3.3 Designated application ........................................
3.4 Protection from water damage ............................
3.5 Indication of specific dangers ..............................
4 | Shipping and storage.................................................
5 | Disposal ....................................................................
5.1 Packaging............................................................
5.2 Product ................................................................
A-1
A-2
A-2
A-2
A-3
A-3
A-3
A-3
A-4
A-4
A-4
A-4
1 | Preface
Thank you for opting for a Grünbeck product. Backed by dec-
ades of experience in the area of water treatment, we provide
solutions for all kind of processes.
Drinking water (raw water) is classified as food and requires par-
ticular care. Therefore, always ensure the required hygiene in
operating and maintaining systems for drinking water treatment.
This also applies to the treatment of water for industrial use if re-
percussions for the drinking water (raw water)cannot completely
be excluded.
All Grünbeck systems and devices are made of high-quality ma-
terials. This ensures reliable operation over many years, pro-
vided you treat the systems with the required care. This opera-
tion manual assists you with important information. Therefore,
read the complete manual before installing, operating or main-
taining your system.
Customer satisfaction is our prime objective and providing cus-
tomers with qualified advice is crucial. If you have any questions
concerning this system, possible extensions or general water
and waste water treatment, our technical service staff, as well as
the experts at our headquarters in Hoechstaedt, is available to
help you.
Advice and assistance
For advice and assistance please contact your local representa-
tive (www.gruenbeck.com).
Our service hotline is available for emergencies on +49 (0)9074 /
41-333.
We can connect you with the appropriate expert more quickly if
you provide the required system data. To ensure that this infor-
mation is to hand at all times, please keep the precise equip-
ment data to hand (refer to the type plate in chapter C-1).

General
Order no. 114 181 949-inter Edited by: KONS-mpöp-mrie G:\BA-181949-INTER_114_A_WEE-B2C.DOCX
A-2
2 | How to use this operation manual
This operation manual is intended for the operators of our sys-
tems. It is divided into several chapters (a letter is assigned to
each of them) which are listed in the “Table of contents” on page 1
in alphabetical order. In order to find the specific information you
are looking for, check for the corresponding chapter on page 1.
The headers and page numbers with chapter information make it
easier to find your way around in the manual. In case of larger
chapters, first check out page 1 of said chapter (e. g. H-1) where
you will find more information on the contents of this chapter.
3 | General safety information
3.1 Symbols and notes
Important notes in this operation manual are characterised by
symbols. Please pay particular attention to these notes in order
to ensure a danger-free, safe and productive system operation.
Danger! Failure to adhere to these notes will cause serious or
life-threatening injury, extreme damage to property or inadmissi-
ble contamination of drinking water.
Warning! Failure to adhere to these notes may cause injury,
damage to property or contamination of the drinking water.
Attention! Failure to adhere to these notes may result in dam-
age to the system or other objects.

Note: This symbol characterises notes and tips to make your
work easier.
Tasks with this symbol may only be performed by Grünbecks
technical service or by persons expressly authorised by
Grünbeck.
Tasks with this symbol may only be performed by qualified elec-
trical experts according to the VDE guidelines or according to
the guidelines of a similar local institution.
Tasks with this symbol may only be performed by water compa-
nies or approved installation companies. In Germany, the instal-
lation company must be registered in a water company installa-
tion directory as per §12(2) AVBWasserV (German Ordinance on
General Conditions for the Supply of Water).

General
Order no. 114 181 949-inter Edited by: KONS-mpöp-mrie G:\BA-181949-INTER_114_A_WEE-B2C.DOCX
A-3
3.2 Operating personnel
Only persons who have read and understood this operation
manual are permitted to work with the system. The safety guide-
lines are to be strictly adhered to.
3.3 Designated
application
The system may only be used for the purpose outlined in the
product description (chapter C). The guidelines in this operation
manual as well as the applicable local guidelines concerning the
drinking water protection, accident prevention and occupational
safety must be adhered to.
In addition, appropriate application also implies that the system
may only be operated when it is in proper working order. Any
malfunctions must be repaired at once.
3.4 Protection from water damage
Warning! In order to properly protect the installation site from
water damage:
a) a sufficient floor drain system must be available or
b) a water stop device (see chapter C Accessories) must be in-
stalled.
Warning! Floor drains that are channelled off to the lifting sys-
tem do not function in case of a power failure.
3.5 Indication of
specific dangers
Danger due to electricity! →Do not touch electrical parts with
wet hands! Disconnect the system from mains before starting
work on electrical parts of the system. Have qualified experts re-
place damaged cables immediately.
Danger due to mechanical energy! System parts may be subject
to overpressure. Danger of injury and damage to property due to
escaping water and unexpected movement of system parts. →
Check pressure pipes regularly. Depressurise the system before
starting repair or maintenance work on the system.
Hazardous to health due to contaminated drinking water! →The
system may only be installed by a qualified company. The oper-
ation manual must be strictly adhered to! Ensure that there is
sufficient flow. The pertinent guidelines must be followed for
starting-up after long periods of standstill. Inspections and
maintenance must be performed at the intervals specified!

Note: By concluding a maintenance contract, you ensure that all
of the required tasks are performed on time. You may perform
the interim inspections yourself.

General
Order no. 114 181 949-inter Edited by: KONS-mpöp-mrie G:\BA-181949-INTER_114_A_WEE-B2C.DOCX
A-4
4 | Shipping and storage
Attention! The system may be damaged by frost or high tem-
peratures. In order to avoid damage of this kind:
Protect from frost during transportation and storage! Do not in-
stall or store system next to objects which radiate a lot of heat.
The system may only be transported and stored in its original
packing. Ensure that it is handled with care and placed the right
side up (as indicated on the packing).
5 | Disposal
Comply with the applicable national regulations.
5.1 Packaging
Dispose of the packaging in an environmentally sound manner.
5.2 Product
If this symbol (crossed out waste bin) is on the product, Euro-
pean Directive 2012/19/EU applies to this product. This means
that this product and the electrical and electronic components
must not be disposed of as household waste.
Find out about local regulations on the separate collection of
electrical and electronic products.
Use the collection points available to you for disposing of your
product.

For information on collection points for your product, contact
your municipality, the public waste disposal authority, an
authorised body for the disposal of electrical and electronic prod-
ucts or your waste collection service.

Basic information
GENO-
UV disinfection
Order no. 084 523 942-inter Edited by: mal-mrie G:\BA-523942-INTER_084_B.DOCX
B-1
B Basic information (GENO-disinfection systems)
Contents
1 Laws, regulations, standards.......................................
2 Disinfecting effect of UV light ......................................
3 Room irradiation ..........................................................
B-1
B-2
B-3
1 Laws, regulations, standards
In the interest of good health, rules cannot be ignored when it
comes to the processing of drinking water. This instruction man-
ual takes the applicable German guidelines into account and
provides all the information you need to safely operate your wa-
ter treatment system.
Among other things, the regulations stipulate that
•only approved companies are permitted to make major modi-
fications to water treatment facilities,
•and that tests, inspections and maintenance are to be per-
formed on installed systems at regular intervals.
Especially when the water treated by means of this system is
made available to third parties, it must be ensured that the Ger-
man Drinking Water Ordinance is observed.
According to § 11 of the German Drinking Water Ordinance, the
UV disinfection systems may only be applied if these have been
tested corresponding to DVGW worksheet W 294-2. Grünbeck’s
UV disinfection systems GENO-UV 60-200 S comply with this
requirement and have to be installed and operated according to
DVGW worksheet 294-1 for the purpose of proper operation.

Note: In order for the operation of the UV disinfection systems to
comply with the German Drinking Water Ordinance according to
the DVGW’s work sheet W 294 part 1, the water flow must be in-
terrupted in case of a power failure, especially if the irradiation
intensity is insufficient or there is a lamp failure. This can be en-
sured by means of the optional accessory (safety device) de-
scribed in chapter C-6.
Attention! Without the above mentioned safety device, the UV dis-
infection system cannot be operated according to the German
Drinking Water Ordinance. There is a risk that water which is not or
insufficiently disinfected might enter the installation downstream of
the system and contaminate the pipework. The resulting microbio-
logical load of the water makes it unfit for human consumption.
In Germany only DVGW-certified UV-disinfection systems are ap-
proved for installation in drinking water systems!

Basic information
GENO-UV disinfection
Order no. 084 523 942-inter Edited by: mal-mrie G:\BA-523942-INTER_084_B.DOCX
B-2
2 Disinfecting effect of UV light
UV light (ultraviolet light) is light of wave lengths between 100
and 380 nm which are imperceptible (invisible) to the naked eye.
For the UV disinfection, the wave length of 254 nm is of major
importance. This wave length is emitted by mercury-arc lamps
whose built-up is similar to that of common fluorescent lamps.
The disinfecting properties of the UV light are due to the fact that
light of a wave length of 254 nm is absorbed by the nucleic acids
in the genetic material of micro-organisms. The absorption of the
high-energy radiation results in the modification of the genetic
material (DNA resp. RNA) and leads to an incapability to repro-
duce.
The room irradiation (light dose) required to inactivate the mirco-
organisms depends on the respective species and population.
For fungi, spores and algae a much higher room irradiation is re-
quired compared to bacteria and viruses.
The DVGW’s Technical Regulation W 294 stipulates a minimum
room irradiation of 400 J/m² by which a reduction rate of 99.99%
for viruses and bacteria is achieved.
For further details, please refer to DVGW worksheet W 294-1.