Grundfos Geo-Flo Universal Pump Controller Installation guide
www.geo-o.com
Geo-Flo Products Corporaon
905 Williams Park Drive
Bedford, Indiana 47421, U.S.A.
Main Number: 812-275-8513
Toll Free: 800-784-8069
Fax: 888-477-8829
Document # 3704
Rev. 05JUL2016
Installaon, Operang, and Maintenance Manual
3704-07-05-16
Installaon,Operang,andMaintenanceManual Rev.05JUL2016
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General Descripon
Overview
-
-
Flow-rate based control (Grundfos VFS ow sensor required)
Rev. 05JUL2016
ΔT based control (Two immersion thermistors required)
-
-
Technical Specicaons
Parameter Rang Tolerance (+/-)
GND
mode or
Agency Lisngs/Approvals
Dimensional Data
ABC D E F G H I J Weight
conduit
knockout
13 17 4.7 8.6 14.3 8.6 4.3 0.75 0.34
!
Rev. 05JUL2016
Installaon
Locaon
-
Tools Required
Drill
Legend of Abbreviaons
GND Earth Ground
L Line
N Neutral
Mounng the Controller
1.
2.
3.
Wiring the Controller (Single Heat Pump -- Magna Geo Pump)
-
1.
2.
3.
NOTES:
A.
IMPORTANT:
-
24 VAC Input to Power
Controller
(
Note 3
)
24VAC Input Signal
(Note 2)
24VAC Input Signal
(Note 1)
Magna GEO Pump
Input
/Output
Grundfos Direct
Sensor Inputs
1-10 VDC Input
(not used)
Earth Ground
Thermistor
Inputs
Y2
Brown
Black
Blue
Entering
Water Therm (from loop)
Leaving
Water Therm (to loop)
Thermistors Common
4-pin connector from
Grundfos Flow Sensor
on either Entering OR
Leaving Water side
R
C
LWT
EWT
OUT
IN
REF
PWM
HP IN1 HP IN2
LWT
EWT
C
THERMS
+
-
1-10 DCIN
24VAC IN
GND
AUXILIARY
L1 L2
N1 N2
OUT OUT
ININ
BRN
BLK
BLU
ACC
(Note A)
C
208-230 VAC Input/Output
Power to UPS26-99 (2nd pump)
for two pump flow centers. Do
not connect Magna GEO single
pump flow center to this
terminal block.
Line Voltage Wiring
(115V or 230V)
UPS26-99 (2nd pump)
Do not connect to
Magna GEO pump.
115V
or 230V
pump
(Note B)
(Note C)
IMPORTANT:
Controller must
be grounded.
Rev. 05JUL2016
B.
C.
24 VAC Input to Power
Controller
(
Note 3
)
24VAC Input Signal
(Note 2)
24VAC Input Signal
(Note 1)
Magna GEO Pump
Input
/Output
Grundfos Direct
Sensor Inputs
1-10 VDC Input
(not used)
Earth Ground
Thermistor
Inputs
Y2
Brown
Black
Blue
Entering Water Therm (from loop)
Leaving Water Therm (to loop)
Thermistors Common
4-pin connector from
Grundfos Flow Sensor
on either Entering OR
Leaving Water side
R
C
LWT
EWT
OUT
IN
REF
PWM
HP IN1 HP IN2
LWT
EWT
C
THERMS
+
-
1-10 DCIN
24VAC IN
GND
AUXILIARY
L1 L2
N1 N2
OUT OUT
ININ
BRN
BLK
BLU
(Note A)
C
208-230 VAC Input/Output
Power to UPS26-99 (2nd pump)
for two pump flow centers. Do
not connect Magna GEO single
pump flow center to this
terminal block.
Line Voltage Wiring
(115V or 230V)
UPS26-99 (2nd pump)
Do not connect to
Magna GEO pump.
115V
or 230V
pump
(Note B)
(Note C)
C
ACC
LP1 HP2HP1YLP2 FLOW
SWITCH
LPS
HPS
FLOW
T-STAT
NO
STATUS
TEST
YES
C R CCFAULT
Fault
Contactor
Coil
CC
Compressor
Contactor
Coil
24 VAC
230 VAC
Use for ACC
connection*
Find an easy
to access
Common (C)
connection*
*May require a“piggyback” spade connector.
Typical WSHP Lockout Board Without an Accessory Terminal
Important Wiring Notes for Variable Speed Flow Centers:
Heat Pumps Without an Accessory Terminal
Many geothermal heat pumps have an accessory terminal (sometimes labeled “A”or “ACC”). One of the
purposes for the accessory terminal is for control of a solenoid valve for open loop systems. However,
it also aects the operation of the Grundfos UPC-GEO variable speed pump controller. This document
will address wiring for systems without an accessory terminal.
The accessory terminal is typically connected to the output from the lockout board to the compressor
contactor coil (labeled “CC” in the example below). The compressor contactor is only energized after
the anti-short cycle delay, and if there are no lockouts. If the water solenoid is connected between “C”
(common) and the heating/cooling thermostat terminal (”Y” or “Y1”), the solenoid will be energized
any time there is a thermostat call. Most of the time, this approach works ne. However, if the heat
pump is locked out, the water will continue to run even when the compressor is locked out, potentially
causing substantial use of water and electricity for the pump. Therefore, using the“CC” connection to
engage an accessory ensures that the solenoid valve will not open if the unit is locked out.
NOTE: This only applies to solenoid valves without an end switch. Solenoid valves with an end switch
must be wired to the thermostat heating/cooling terminals.
A similar issue could occur with the variable speed pump controller. If the heat pump is locked out, and
the controller is in temperature dierence (∆T) mode, the thermostat will continue to call, but there will
be no ∆T because the compressor is o. Once the heat pump is reset, the controller may not be able to
react qucikly enough, potentially causing insucient water ow. When an accessory terminal is used,
the control will only be enabled when the compressor contactor is energized.
If the heat pump being installed/serviced does not have an accessory terminal, the example diagram
below provides suggestions for simulating an accessory terminal.
NOTES:
D.
E.
IMPORTANT:
Controller must
be grounded.
230
VAC
230
VAC
Orange* Yellow* Red*
R
SPST Relay #1 SPST Relay #2
Pump
Power
Block
CField
Supplied
Relay(s)**
(230V coil)
HPC IN1
From heat pump
circuit board
or transformer
Field Wiring (low voltage)
Field Wiring (high voltage)
R HP IN2
Not all brands have the same wire colors for the pump power block.
Orange = 230 VAC (common)
Yellow = 230VAC (switched) for 1st stage
Red = 230VAC (switched) for 2nd stage
Relay #1 needed for temperature dierence mode; both relays needed for ow mode.
*
**
-
INSTALLATION TIP
Rev. 05JUL2016
Wiring the Controller (One Flow Center / Two Heat Pumps)
-
NOTES:
A.
B.
•
•
•
•
•
C.
HP IN1 HP IN2
ACC C
HP-1
ACC C
HP-2
Geo-Flo Products Corp.
905 Williams Park Dr.
Bedford, IN 47421
www.geo-flo.com
ACC R R Y2
Heat Pump
Terminals
Heat Pump
Terminals
Connecons for panel mount
flow center or NPV kit
Connecons to UPC GEO controller
(if not using panel mount or kit)
Geo-Flo Products Corp.
905 Williams Park Dr.
Bedford, IN 47421
www.geo-flo.com
ACC is accessory terminal (energized when
compressor contactor coil is energized). If
heat pump does not have an accessory
terminal, consult Figures 2c and 2d.
Flo-Link x 1-1/4”
PE fusion**
To/From Ground Loop 1-1/4” or 2” HDPE
NOTE: If 2”, a 1-1/4” to 2”
coupling is required
To
Unit #1
1-1/4” HDPE
1-1/4” x 1-1/4”
x 1-1/4” fusion T
1-1/4” fusion x
1” MPT adapter 1” Ball
Valve 1” MPT x 1”
hose barb***
1” rubber hose***
From
Unit #2
To
Unit #2
(same
connections
as unit #2)
1-1/4” fusion x
1” hose barb
Flo-Link x 1”
MPT w/tting
for PT Port*
From
Unit #1
6” to 8” piece of
1” rubber hose
1-1/4” HDPE
Flow Sensor
Panel mount
version available
with factory
wired controls.
1” Zone
Valve††
Figure 4a: Two Unit Piping Diagram: Pressurized Flow Center
From
Ground
Loop
From
Unit #1
To
Unit #1
1-1/4” HDPE
1-1/4” x
1-1/4”
x 1-1/4”
fusion T
1-1/4” fusion x
1” MPT adapter
1” Ball
Valve
1” MPT x 1”
hose barb*** 1” rubber hose***
From
Unit #2
To
Unit #2
(same
connections
as unit #2) 1/2 of Flo-Link x
1-1/4” PE fusion set
1-1/4” or 2” HDPE
NOTE: If 2”, a 1-1/4” to 2”
coupling is required
1/2 of Flo-Link x 1”
hose barb set with
tting for
PT Port*
1-1/4” fusion x
1” hose barb
1-1/4” HDPE**
6” to 8”
piece of
1” rubber
hose
1-1/4” fusion x
1” hose barb
Flow Sensor
1/2 of Flo-Link x 1”
hose barb set with
tting for PT Port*
To
Ground
Loop
3-Way
Valve
1/2 of Flo-Link
x 1-1/4” PE
fusion set
1” Zone
Valve††
Figure 4b: Two Unit Piping Diagram: Non-Pressurized Flow Center
kit
10 Rev. 05JUL2016
Wiring the Controller (0-10 VDC Output)
-
24 VAC Input to Power
Controller
(
Note 3
)
24VAC Input Signal
(Note 2)
24VAC Input Signal
(Note 1)
0-10 VDC Output
Grundfos Direct
Sensor Inputs
1-10 VDC Input
Earth Ground
Thermistor
Inputs
E
Entering
Water Therm (from loop)
Leaving
Water Therm (to loop)
Thermistors Common
4-pin connector from
Grundfos Flow Sensor
on either Entering OR
Leaving Water side
R
C
LWT
EWT
OUT
IN
REF
PWM
HP IN1 HP IN2
LWT
EWT
C
THERMS
+
-
1-10 DCIN
24VAC IN
GND
AUXILIARY
L1 L2
N1 N2
OUT OUT
ININ
BRN
BLK
BLU
C
(Note B)
(Note C)
Signal
(IN)
(Note A)
Magna3
(not used)
NOTES:
A.
B. -
IMPORTANT:
C.
NOTE:-
higher.
SETUP MENU 3.100
1) FLOW (or ∆T if MODE = ∆T)
2) SENSORS
3) MEDIA
4) MODE: FLOW
5) LOCKOUT: NONE
6) SIGNAL: PWM
STAGE1 OFF/ON
STAGE2 OFF/ON
POWER
USAGE (W)
OR
VOLTS OUTPUT
FLOW RATE (GPM)
OR
∆T (°F)
NOTE:
and higher.
EWT
(°F)
LWT
(°F)
HE/HR
FLOW
RATE
Setup
Quick Start Procedure
1.
2.
3.
4.
5.
6.
7.
General Navigaon
-
Main Page
-
12 Rev. 05JUL2016
System Status
SYSTEM STATUS
Display
Descripon
Setup Menu
-
Flow Conguraon / Minimum Pump Speed %
-
-
value.
NOTE:
-
controller.
NOTE:-
higher.
NOTE:-
higher.
FLOW CONFIGURATION
1) STAGE 1 8.0 GPM
2) STAGE 2 12.0 GPM
3) MIN % 0%
SETUP MENU 3.100
1) FLOW
2) SENSORS
3) MEDIA
4) MODE: FLOW
5) LOCKOUT: NONE
6) SIGNAL: PWM
ΔT Conguraon / Minimum Pump Speed %
-
-
value.
Sensor Conguraon
-
-
SENSOR CONFIGURATION
1) VFS 100-200
2) VFS 100-200
3) NONE
4) NONE
NOTE:-
higher.
∆T CONFIGURATION
1) HEATING ∆T 5 °F
2) COOLING ∆T 12 °F
3) MIN % 0%
14 Rev. 05JUL2016
Media Conguraon
NOTE:
Mode Setup
Meter mode does
not provide an output to control the pump(s)
.
Lockout Setup
-
-
NOTES:
1. To unlock the UPC-GEO
-
2.
higher.
SETUP MENU 3.100
1) FLOW
2) SENSORS
3) MEDIA
4) MODE: FLOW
5) LOCKOUT: PARAM
6) SIGNAL: PWM
MEDIA CONFIGURATION
1) TYPE ETHANOL
2) PERCENTAGE 15%
NOTE:-
higher.
SETUP MENU 3.100
1) FLOW
2) SENSORS
3) MEDIA
4) MODE: FLOW
5) LOCKOUT: NONE
6) SIGNAL: PWM
Controller Output Signal Setup
NOTE:-
higher.
SETUP MENU 3.100
1) FLOW
2) SENSORS
3) MEDIA
4) MODE: FLOW
5) LOCKOUT: PARAM
6) SIGNAL: PWM
16 Rev. 05JUL2016
Troubleshoong
Screen Color Acon / Display Indicaon Possible Cause / Soluon
No light or
Red
1.
-
2. -
-
3.
1.
-
troller.
2.
run.
Troubleshoong (connued)
Screen Color Acon / Display Indicaon Possible Cause / Soluon
-
reduced.
-
-
1.
2.
Addional Troubleshoong
Problem Possible Cause Soluon
-
-
-
-
-
18 Rev. 05JUL2016
Addional Troubleshoong (connued)
Problem Possible Cause Soluon
-
-
-
troller.
-
-
This manual suits for next models
1
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