Habasit PM-1056/160 Instruction manual

Habasit Italiana S.p.A. - Via A. Meucci 8 Zona Industriale - I - 31029 Vittorio Veneto
This document is the property of HABASIT ITALIANA and, therefore, must not be passed on to persons or Bodies outside the
sphere of the Company unless previously authorized by the Technical Department for Industrial and Quality Systems.
HOT PRESS
HOT PRESSHOT PRESS
HOT PRESS
Type : PM
Type : PMType : PM
Type : PM-
--
-10
1010
105
55
56/160
6/1606/160
6/160
GENERAL MANUAL
GENERAL MANUAL GENERAL MANUAL
GENERAL MANUAL
USE AND MAINTENANCE
USE AND MAINTENANCEUSE AND MAINTENANCE
USE AND MAINTENANCE
ORDER :
ORDER :ORDER :
ORDER : S.N. :
S.N. :S.N. :
S.N. :

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545
Use Manual
Hot Press PM-1056/160
Author: A.T. INDEX
Edition: 09/2004 Page 3
Replaces:
Hot Press type PM-1056/160
FOREWORD
IMPORTANT
BEFORE INSTALLING, SETTING UP AND OPERATING THE MACHINE, THE CUSTOMER MUST
CAREFULLY READ THIS MANUAL AND CAREFULLY FOLLOW THE INSTRUCTIONS IT
CONTAINS IN ORDER TO ENSURE THE MACHINE IS USED SAFELY AND CORRECTLY.
ALL OPERATORS AND/OR MAINTENANCE PERSONS MUST KNOW THIS MANUAL TO ENABLE
THEM TO WORK SAFELY ON THE MACHINE.

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545
Use Manual
Hot Press PM-1056/160
Author: A.T. INDEX
Edition: 09/2004 Page 4
Replaces:
Hot Press type PM-1056/160
SUMMARY
SECTION A - REGULATIONS AND GENERAL WARNING NOTES................................. A-1
SECTION A.1 READING ASSISTANCE NOTES .....................................................................A-2
SECTION A.2 HOW THE MANUAL IS ORGANIZED................................................................A-3
SECTION A.3 USE CRITERIA..................................................................................................A-4
SECTION A.4 GUARANTEE CONDITIONS.............................................................................A-5
Section. A.4.1 Guarantee terms and validity.................................................................................A-5
Section. A.4.2 When the guarantee can be voided .......................................................................A-5
SECTION A.5 VISUAL SIGNS ..................................................................................................A-6
Section. A.5.1 Signs ......................................................................................................................A-6
SECTION A.6 SAFETY WARNINGS ......................................................................................A-10
SECTION A.7 REMAINING RISKS.........................................................................................A-11
SECTION A.8 QUALIFICATIONS OF PERSONNEL..............................................................A-12
SECTION A.9 REFERENCES AND STANDARDS.................................................................A-13
Section. A.9.1 Applicable EU Directives......................................................................................A-13
Section. A.9.2 EU Directives concerning safety in the workplace...............................................A-13
Section. A.9.3 EU Directives concerning personal protection.....................................................A-13
Section. A.9.4 Community directives on the protection of the environment................................A-13
SECTION B - TECHNICAL SPECIFICATIONS..................................................................B-1
SECTION B.1 PURPOSE OF THE MACHINE..........................................................................B-2
SECTION B.2 PRESS IDENTIFICATION DATA.......................................................................B-3
SECTION B.3 TECHNICAL CHARACTERISTICS OF THE PRESS.........................................B-4
SECTION B.4 EQUIPMENT AND ACCESSORIES PROVIDED ..............................................B-6
Section. B.4.1 Necessary accessories for fixed use .....................................................................B-6
Section. B.4.2 Necessary accessories for mobile use ..................................................................B-7
Section. B.4.3 Regulating unit options...........................................................................................B-8
Section. B.4.4 Control unit options ................................................................................................B-9
Section. B.4.5 Optional accessories for both fixed and mobile use ..............................................B-9
SECTION B.5 ORDERING ACCESSORIES/SPARE PARTS ................................................B-10
SECTION C - INSTALLATION........................................................................................... C-1
SECTION C.1 PREPARATION OF WORK SITE ......................................................................C-2
SECTION C.2 PACKING AND HANDLING...............................................................................C-3

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545
Use Manual
Hot Press PM-1056/160
Author: A.T. INDEX
Edition: 09/2004 Page 5
Replaces:
Hot Press type PM-1056/160
Section. C.2.1 First delivery / FIXED OPERATION use................................................................C-3
Section. C.2.2 MOBILE OPERATION handling.............................................................................C-4
SECTION C.3 ASSEMBLING AND INSTALLATION ................................................................C-5
Section. C.3.1 Positioning..............................................................................................................C-5
Section. C.3.2 Connection of air and water supplies.....................................................................C-5
Section. C.3.3 Electrical connection ..............................................................................................C-6
SECTION C.4 DISASSEMBLY OF THE MACHINE ..................................................................C-7
SECTION C.5 STORAGE .........................................................................................................C-8
SECTION C.6 DISPOSAL.........................................................................................................C-9
SECTION D - OPERATION ...............................................................................................D-1
SECTION D.1 GENERAL WARNINGS.....................................................................................D-2
SECTION D.2 GUARDS INSTALLED .......................................................................................D-3
SECTION D.3 PRESS PARTS IDENTIFICATION ....................................................................D-5
Section. D.3.1 View of PM-1056/160.............................................................................................D-5
Section. D.3.2 Main elements of the PM-1056/160 .......................................................................D-6
Section. D.3.3 Compressed air connections .................................................................................D-7
SECTION D.4 MACHINE CONFIGURATION ...........................................................................D-8
Section. D.4.1 Fixed operation use................................................................................................D-8
Section. D.4.2 Mobile operation use............................................................................................D-10
SECTION D.5 PRESS OPERATION.......................................................................................D-11
Section. D.5.1 Fixed and mobile operation working ....................................................................D-11
Section. D.5.2 Working cycles .....................................................................................................D-11
Section. D.5.3 Fixed operation use..............................................................................................D-11
Section. D.5.4 Mobile operation use............................................................................................D-13
Section. D.5.5 Notes on use ........................................................................................................D-14
Section. D.5.6 Technical assistance............................................................................................D-14
SECTION D.6 TROUBLESHOOTING.....................................................................................D-15
SECTION E - ORDINARY MAINTENANCE....................................................................... E-1
SECTION E.1 GENERAL..........................................................................................................E-2
SECTION E.2 GENERAL WARNINGS.....................................................................................E-3
SECTION E.3 ROUTINE AND SCHEDULED MAINTENANCE................................................E-4
Section. E.3.1 Preliminary operations ...........................................................................................E-4
SECTION F - EXTRAORDINARY MAINTENANCE ........................................................... F-1
SECTION F.1 EXTRAORDINARY MAINTENANCE ..................................................................... F-2

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545
Use Manual
Hot Press PM-1056/160
Author: A.T. INDEX
Edition: 09/2004 Page 6
Replaces:
Hot Press type PM-1056/160
Section. F.1.1 Adjustments, replacements and synchronization .................................................. F-2
SECTION G - ELECTRICAL, WATER AND COMPRESSED AIR SYSTEM......................G-1
SECTION G.1 ELECTRICAL, WATER AND COMPRESSED AIR SYSTEM ............................G-2
SECTION H - GLOSSARY................................................................................................. H-3
SECTION H.1 GLOSSARY OF TERMS....................................................................................H-4
SECTION I - SPARE PARTS .............................................................................................. I-1
SECTION I.1 INTERNAL SPARE PARTS .................................................................................... I-2
SECTION I.2 PRESSER CUSHION SPARE PARTS.................................................................... I-4
SECTION I.3 EXTERNAL SPARE PARTS ................................................................................... I-6
SECTION I.4 BELT LOCKING SYSTEM SPARE PARTS............................................................. I-8
SECTION I.5 SPARE PARTS FOR COMPRESSED AIR CONNECTION .................................................... I-10
SECTION I.6 SPARE PARTS FOR ELECTRICAL, WATER AND COMPRESSED AIR
CONNECTIONSI-11
SECTION J - ANNEXED COMMERCIAL DOCUMENTS....................................................J-1
SECTION J.1 WATER CIRCULATION PUMP...............................................................................J-2
SECTION J.2 PORTABLE COMPRESSOR ..................................................................................J-3

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545
Use Manual
Hot Press PM-1056/160
Author: A.T. INDEX
Edition: 09/2004 Page 7
Replaces:
Hot Press type PM-1056/160
SUMMARY OF THE FIGURES
F IGURE 1 - M ACHINE IDENTIFICATION PLATE .............................................................................................B-3
F IGURE 2 - P OSITION OF SIGNS ON THE PRESS .........................................................................................D-4
F IGURE 3 - V IEW OF PM 1056/160..........................................................................................................D-5
F IGURE 4 - M AIN ELEMENTS OF THE PM 1056/160...................................................................................D-6
F IGURE 5 - C OMPRESSED AIR CONNECTIONS ............................................................................................D-7
F IGURE 6 - F IXED OPERATION USE WITH PMR-06 AND PMC-04................................................................D-8
F IGURE 7 - F IXED OPERATION USE WITH PMR-06 AND PMC-06................................................................D-9
F IGURE 8 - M OBILE OPERATION USE WITH PMR-06 ................................................................................D-10
F IGURE 9 - P RESS WIRING LAY - OUT PM-1056/160...................................................................................G-2
F IGURE 10 - I NTERNAL SPARE PARTS ........................................................................................................ I-2
F IGURE 11 - P RESSER CUSHION SPARE PARTS .......................................................................................... I-4
F IGURE 12 - E XTERNAL SPARE PARTS ....................................................................................................... I-6
F IGURE 13 - B ELT LOCKING SYSTEM SPARE PARTS .................................................................................... I-8
F IGURE 14 - S PARE PARTS FOR COMPRESSED AIR CONNECTION ............................................................... I-10
SUMMARY OF TABLES
T ABLE 1 - D ANGER SIGNS ........................................................................................................................A-7
T ABLE 2 - P RESCRIPTIVE SIGNS ...............................................................................................................A-7
T ABLE 3 - T ERMS AND DEFINITIONS ..........................................................................................................A-8
T ABLE 4 - Q UALIFICATIONS ....................................................................................................................A-12
T ABLE 5 - E LECTRICAL CHARACTERISTICS ................................................................................................B-4
T ABLE 6 - P NEUMATIC CHARACTERISTICS .................................................................................................B-4
T ABLE 7 - W ATER CHARACTERISTICS .......................................................................................................B-4
T ABLE 8 - D IMENSIONS AND E NVIRONMENTAL CHARACTERISTICS ..............................................................B-5
T ABLE 9 - C HARACTERISTICS OF WORKABLE ELEMENTS ............................................................................B-5
T ABLE 10 - N ECESSARY ACCESSORIES FOR FIXED USE .............................................................................B-6
T ABLE 11 - A CCESSORIES NECESSARY FOR MOBILE USE ...........................................................................B-7
T ABLE 12 - R EGULATING UNIT OPTIONS (PMR-XX) (P RESS -XX COMBINATIONS )........................................B-8
T ABLE 13 - C ONTROL UNIT OPTIONS (PMC-XX) (PMR-XX – PMC-XX COMBINATIONS ).............................B-9
T ABLE 14 - O PTIONAL ACCESSORIES ( FOR BOTH FIXED AND MOBILE USE )...................................................B-9
T ABLE 15 - S TORAGE CONDITIONS ...........................................................................................................C-8

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545
Use Manual
Hot Press PM-1056/160
Author: A.T. INDEX
Edition: 09/2004 Page 8
Replaces:
Hot Press type PM-1056/160
T ABLE 16 - T ROUBLESHOOTING .............................................................................................................D-15
T ABLE 17 - P ERIODIC MAINTENANCE WORK ..............................................................................................E-5
T ABLE 18 - G LOSSARY ............................................................................................................................H-4
T ABLE 19 - S PARE PARTS AND INTERNAL PARTS ........................................................................................ I-3
T ABLE 20 - S PARE PARTS AND PRESSER CUSHION ..................................................................................... I-5
T ABLE 21 - E XTERNAL SPARE PARTS ......................................................................................................... I-7
T ABLE 22 - B ELT LOCKING SYSTEM SPARE PARTS ( CODE 006D1000) ......................................................... I-9
T ABLE 23 - S PARE PARTS FOR COMPRESSED AIR CONNECTION ( CODE 008E1000).................................... I-10
T ABLE 24 - S PARE PARTS FOR ELECTRICAL , WATER AND AIR CONNECTIONS USED IN FIXED OPERATION ...... I-11
T ABLE 25 - S PARE PARTS FOR ELECTRICAL , WATER AND AIR CONNECTIONS USED IN MOBILE OPERATION .... I-12

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545
Use Manual
Hot Press PM-1056/160
Author: A.T. REGULATIONS AND GENERAL WARNING NOTES
Edition: 09/2004 Page A-1
Replaces:
Hot Press type PM-1056/160
SECTION A - REGULATIONS AND
GENERAL WARNING NOTES

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545
Use Manual
Hot Press PM-1056/160
Author: A.T. REGULATIONS AND GENERAL WARNING NOTES
Edition: 09/2004 Page A-2
Replaces:
Hot Press type PM-1056/160
SECTION A.1 READING ASSISTANCE NOTES
Meanings of notes used in this manual:
ATTENTION
Note of particular interest for the safety of the people running and maintaining the machine.
WARNING
Note of particular interest concerning the safety of the machine.
NOTE
A request for the reader’s attention referred to the subsequent paragraph.

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545
Use Manual
Hot Press PM-1056/160
Author: A.T. REGULATIONS AND GENERAL WARNING NOTES
Edition: 09/2004 Page A-3
Replaces:
Hot Press type PM-1056/160
SECTION A.2 HOW THE MANUAL IS ORGANIZED
This machine was designed, built and tested by expert technicians. The high quality
materials used to build the machine make it operationally highly reliable.
For further, more detailed information or in regard to problems, please contact our
headquarters at the following address:
Habasit Italiana S.p.A.
Via A. Meucci 8
Zona Industriale
I - 31029 Vittorio Veneto
Tel.: [phone]
Fax: [phone]
This manual observes the organizational rules and requirements of Directive 98/37/CE, duly
amended, being the Directive of the Council of the European Community of 14 June 1989,
concerning the reconciliation of the laws of member states regarding machines, also known
as the «Machine Directive», and also all the other Directives and Regulations referred to in
the said Machine Directive, inspired by criteria which, in addition to illustrating the technical
characteristics of the machine and its use, maintenance and troubleshooting methods, also
clearly indicate the following:
All the protection measures adopted on the machine, fully integrating design safety planning
and construction safety
All protection measures to be adopted to meet those risks that cannot be completely
eliminated
All indications for the training of personnel using the machine, while indicating where it is
necessary to provide for individual safety protection devices.
The manual is divided up into sections. Each section deals with a specific subject in which
every aspect of safety is considered and clearly highlighted in the text.

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545
Use Manual
Hot Press PM-1056/160
Author: A.T. REGULATIONS AND GENERAL WARNING NOTES
Edition: 09/2004 Page A-4
Replaces:
Hot Press type PM-1056/160
SECTION A.3 USE CRITERIA
HABASIT requests the Customer to fully read this manual on delivery of the machine it
accompanies, and always before attempting any action on the machine. This manual is
arranged to supply all the instructions, indications and warnings the user may need in order
to know the machine, understand its operating principles, and to be adequately informed to
ensure safe use.
In addition to the instructions in this manual, we would ask users to observe any specific
current laws.
This manual must be considered as an essential part of the machine. It contents must be
made known to the entrusted maintenance persons and users.
The purpose is to provide all the information required for good, correct use of the machine.
The manuals must be kept throughout the machine’s life and must be updated in the event of
modifications aimed at improving the machine’s performance.
The manuals must be available to qualified personnel.
Consultation of this manual is facilitated by the general index on the first page, which makes
it possible to immediately find the subject of interest.
If the subject dealt with is particularly important it is highlighted with references to the type of
technical personnel required to intervene.
All updates HABASIT considers necessary to improve the quality of the machine will be
communicated by way of sending of further specific documentation or a new manual to
replace the previous one.
If the machine is sold to another customer, the manuals must accompany the machine and
the new customer must be notified to HABASIT for any future modifications and updates.
A copy of this manual, delivered with the machine, is meant for the maintenance operators,
who shall read and keep it near the machine, and consult it before undertaking any action on
the machine.

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545
Use Manual
Hot Press PM-1056/160
Author: A.T. REGULATIONS AND GENERAL WARNING NOTES
Edition: 09/2004 Page A-5
Replaces:
Hot Press type PM-1056/160
SECTION A.4 GUARANTEE CONDITIONS
Section. A.4.1 G
UARANTEE TERMS AND VALIDITY
The manufacturer guarantees the product against any faults either in materials or in
workmanship, for 1 (one) year from the date of installation of the product at the Buyer’s
premises. In this case, the manufacturer shall limit itself to replacing or repairing any part or
parts returned to the manufacturer, which was/were found to be faulty.
The manufacturer may, at his own discretion, also replace or repair any part or parts of the
product being repaired that is/are felt to be defective.
The manufacturer shall have the sole right to decide if such parts should be repaired or
replaced.
The manufacturer shall not be liable in any other case for collateral or incidental damage.
The guarantee does not apply to plant that has been repaired by third parties that have NOT
been authorized by the manufacturer.
Spare parts supplied by the manufacturer must be used. Any deviation from this rule will
mean the guarantee will not apply
Section. A.4.2 W HEN THE GUARANTEE CAN BE VOIDED
The manufacturer's guarantee for the plant and associated equipment may be annulled as a
result of improper intervention or repairs.
The manufacturer's guarantee for the equipment may be annulled as a result of the use of
improper materials or materials not supplied by the manufacturer.
This manual’s instructions must be observed or the guarantee cover will be lost.
IMPORTANT
HABASIT CANNOT BE HELD RESPONSIBLE FOR ANY DAMAGE CAUSED BY IMPROPER,
INCORRECT AND UNREASONABLE USE OF THE MACHINE.

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545
Use Manual
Hot Press PM-1056/160
Author: A.T. REGULATIONS AND GENERAL WARNING NOTES
Edition: 09/2004 Page A-6
Replaces:
Hot Press type PM-1056/160
SECTION A.5 VISUAL SIGNS
ATTENTION
Visual signs – indicator notices – are applied to the machine. A knowledge of their meaning
helps ensure that safety regulations are observed, prevent accidents, and assure good
operation.
All people approaching the machine must have a clear understanding of the symbol and its
meaning. Non observance may cause accidents entailing damage to personnel and to the
machine.
Section. A.5.1 S IGNS
The signs affixed to the machine are shown below; the following signs may be located on the
machine; such signs enable staff operating or working on the machine to know about and so
prevent the dangers and risks of not observing the principal safety rules.

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545
Use Manual
Hot Press PM-1056/160
Author: A.T. REGULATIONS AND GENERAL WARNING NOTES
Edition: 09/2004 Page A-7
Replaces:
Hot Press type PM-1056/160
T ABLE 1 - D ANGER SIGNS
Attention: DANGER OF ELECTRIC SHOCKS
Notify the personnel involved that, if the described operation is not performed while
observing safety regulations, there is a risk of suffering an electric shock.
Attention: DANGER OF CRUSHING OF OR INJURIES TO HANDS AND
FINGERS
Indicates the presence of materials which can cause damage to the limbs.
Attention: HIGH TEMPERATURE PARTS
Indicates the presence of very hot materials which could cause burns.
T ABLE 2 - P RESCRIPTIVE SIGNS
General obligation
An obligation to carry out the operation as de
scribed and in accordance with
safety rules so as avoid risks and accidents. This is usually accompanied by
notices explaining the obligation.
Obligation to use protective gloves
Use of protective gloves by the operator, as the risk of hand injuries is
implicit.
Obligation to use protective shoes
Use of protective shoes by the operator as the risk of slipping, perforation or
crushing of feet is implicit.
Maximum usable pressure warning
Indication of maximum pressure that can be applied to the presser cushion

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545
Use Manual
Hot Press PM-1056/160
Author: A.T. REGULATIONS AND GENERAL WARNING NOTES
Edition: 09/2004 Page A-8
Replaces:
Hot Press type PM-1056/160
T ABLE 3 - T ERMS AND DEFINITIONS
TERM DEFINITION ABBREV.
PROTECTION
DEVICES
Safety measures involving the use of specific technical means
called protection devices (guards, safety devices) to protect
persons from dangers that cannot be reasonably eliminated or
sufficiently reduced in the design of the machine.
GUARD
A part of the machine specifically used to provide protection by
the use of a physical barrier. Depending on how it is made, a
guard may be called a cowling, cover, screen, door or fence
etc. Note 1 - A guard may act: - alone; in which case it is
effective only when closed - associated with a locking device
with or without locking the guard; in this case protection is
assured whatever the position of the guard. Note 2 - «Closed»
means, in the case of a fixed guard, «kept in position»
FIXED GUARD
Guard kept in position (i.e. closed), by means of a fastening
(screws, bolts etc.) that make its removal/opening impossible
without the use of tools
FG
MOBILE GUARD
Guard that is generally mechanically connected to the frame of
the machine or to nearby fixed element (by means for example
of hinges or guides), and that can be opened without the use
of tools.
MG
INTERLOCKED
MOBILE GUARD
Guard associated with an interlock device so that: The
machine's dangerous functions «protected» by the guard
cannot be carried out unless the guard has been closed − If
the guard is opened during the unfolding of the machine's
dangerous functions, a stop command is given − The closure
of the guard permits execution of the machine's dangerous
functions «protected» by the guard but it does not control the
start up.
IMG
SAFETY DEVICE
(other than a guard) that eliminates or reduces the risk, either
alone or in association with a guard
SD
INTERLOCK DEVICE
(INTERBLOCK)
A mechanical or electrical or other kind of device whose aim is
to prevent elements of the machine from functioning under
specified conditions (generally until the guard is closed).
ID
PROTECTION
STRUCTURE
A physical obstacle such as a guard or part of the machine,
that limits the movement of the body and/or one of its parts.
The safety distances have been determined on the basis of
the requisites at point 4.1.1 of the standard UNI EN294.
SAFETY DISTANCE
The minimum distance a protective structure must be
positioned with respect to a dangerous area. The safety
distances have been determined on the basis of the requisites
at point 4.1.1 of the standard UNI EN294.
INDIVIDUAL
PROTECTION
DEVICE
Safety devices such as gloves, shoes, helmet, visor, earplugs
etc. aimed at protecting parts of the body.
IPD
CONTROL CIRCUIT
A circuit used to control the working of the machine and
protect the power circuits.
CONTROL DEVICE
A device inserted into a control circuit and used to control the

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545
Use Manual
Hot Press PM-1056/160
Author: A.T. REGULATIONS AND GENERAL WARNING NOTES
Edition: 09/2004 Page A-9
Replaces:
Hot Press type PM-1056/160
TERM DEFINITION ABBREV.
working of the machine (e.g. position sensors, manual control
switches, relays and electromagnetic valves).

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545
Use Manual
Hot Press PM-1056/160
Author: A.T. REGULATIONS AND GENERAL WARNING NOTES
Edition: 09/2004 Page A-10
Replaces:
Hot Press type PM-1056/160
SECTION A.6 SAFETY WARNINGS
When using industrial machines and systems, one should be aware that moving mechanical
parts (linear or rotary movement), high voltage electrical parts, and any parts at high
temperature, etc, can cause serious damage to people and things.
In designing and building the machine, the Manufacturer focused special attention on safety
in order to supply a SAFE machine and, therefore, the Manufacturer has provided protective
and safety devices considered necessary according to the Risk Analysis carried out by
expert personnel. People in charge of system safety must make sure that the following
essential safety regulations are observed:
Do not run the machine with the fixed and mobile protective devices dismantled or
disabled.
Do not run the machine with the fixed and mobile protective devices dismantled or
disabled.
It is forbidden to switch off safety devices installed on the machine or create by-
pass systems to limit switches or micro-switches.
Operations with reduced safety devices must be carried out while observing to the
letter the instructions in the relevant descriptions, and must be performed by
specialized technicians aware of the risk, under the direct supervision of the
company person responsible for safety; active protective devices must be
restored as soon as possible, limiting this high-risk status to the minimum.
Cleaning and maintenance operations must be performed with the electrical and
pneumatic cutout devices switched OFF. To this end, the machine is provided
with emergency push-buttons which shut down the system. It is good practice to
use them as safety lockouts to avoid accidental starting during inspections or
mechanical jobs.
Clean the machine covers and the control panel with soft, dry cloths lightly
dampened in detergent; do not use solvents as they could damage the surfaces.
Do not modify the machine or its parts; otherwise, the Manufacturer shall not hold
itself responsible for damage to persons and things. Request any
modifications/customizing directly from the Manufacturer
OFF

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545
Use Manual
Hot Press PM-1056/160
Author: A.T. REGULATIONS AND GENERAL WARNING NOTES
Edition: 09/2004 Page A-11
Replaces:
Hot Press type PM-1056/160
SECTION A.7 REMAINING RISKS
The use of the machine during its operation may give risk to additional risks such as the
following:
The possibility of crushing occurring during press closing
The possibility of burns occurring in the pressing area if the temperature is not first checked
or if suitably protective gloves are not worn.
The possibility of scalding or burning occurring by hot liquid or steam in the cooling circuit if
the cooling cycle is incorrectly stopped without paying attention to the warnings given in this
manual
The possibility contact between water and live equipment.
The user is responsible for taking care during transportation and movement of the equipment
where the use of extraneous equipment (such as forklift trucks etc.) present dangers from
bumping into and crushing persons in the area of these operations.
Ensure during equipping and maintenance operations that the stages in the chapters of the
manual are scrupulously adhered to and have these operations carried out only by suitably
prepared and qualified persons.

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545
Use Manual
Hot Press PM-1056/160
Author: A.T. REGULATIONS AND GENERAL WARNING NOTES
Edition: 09/2004 Page A-12
Replaces:
Hot Press type PM-1056/160
SECTION A.8 QUALIFICATIONS OF PERSONNEL
Each task must be assigned to a person trained in the work to be carried out and trained in
correct usage as well as fully aware of any remaining risks and dangers in that work.
Personnel must not carry out work outside their area of competence, knowledge and
responsibility.
T ABLE 4 - Q UALIFICATIONS
FIRST LEVEL MACHINE CONTROL OPERATOR
Indicates non qualified personnel i.e. without specific competencies and able only to
carry out simple tasks, including in practice running the machine with the use of the
controls on the push-button panel and loading and unloading materials used during
production. Furthermore, this operator can work with the machine while the
machine's protective devices are enabled, to carry out simple, ordinary jobs for
adjusting, starting or re-starting production following enforced downtime.
MECHANICAL MAINTENANCE PERSON
A qualified technician able to run the machine under normal conditions, to intervene
on mechanical parts to make all adjustments as well as the necessary mechanical
maintenance and repair jobs, also with the protective devices disabled.
ELECTRICAL MAINTENANCE PERSON
A qualified technician able to run the machine under normal conditions, and also with
the protective devices disabled; s/he is entrusted with all electrical jobs involving
adjustment, maintenance and repairs. This operator is able to work while the interior
of the cabinets and the connector blocks are electrically live.
QUALIFIED TECHNICIAN
A person who is by training, experience, education and knowledge of accident
prevention regulations and procedures able to perceive and avoid possible dangers
and who is authorized by the plant's safety officer to carry out all necessary
mechanical and electrical intervention.
SPECIALIZED SUPERVISOR
An expert, specialized technician provided by the Manufacturer to carry out complex
operations in particular situations, installation, first start-up, instruction of the
Customer's personnel, as well as overhauls of and modifications to the machine.