Habasit PM-306/160 User manual

HOT PRESS
Type : PM-306/160
GENERAL MANUAL
USE AND MAINTENANCE
ORDER : S.N. :
Habasit Italiana S.p.A. - Via A. Meucci 8 Zona Industriale - I - 31029 Vittorio Veneto
This document is the property of HABASIT ITALIANA and, therefore, must not be passed on to persons or Bodies outside the
sphere of the Company unless previously authorized by the Technical Department for Industrial and Quality Systems.

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Hot Press PM-306/160
Author: A.T. / KM INDEX
Edition: 09/2005 Page 1
Replaces:
FOREWORD
IMPORTANT
BEFORE INSTALLING, SETTING UP AND OPERATING THE HOT-PRESSING DEVICE, THE
CUSTOMER MUST CAREFULLY READ THIS MANUAL AND CAREFULLY FOLLOW THE
INSTRUCTIONS IT CONTAINS IN ORDER TO ENSURE THE HOT-PRESSING DEVICE IS USED
SAFELY AND CORRECTLY.
ALL OPERATORS AND/OR MAINTENANCE PERSONNEL MUST KNOW THIS MANUAL TO ENABLE
THEM TO WORK SAFELY ON THE HOT-PRESSING DEVICE.
Hot-pressing device PM-306/160

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Hot Press PM-306/160
Author: A.T. / KM INDEX
Edition: 09/2005 Page 2
Replaces:
SUMMARY
A. REGULATIONS AND GENERAL WARNING NOTES................................................................A-1
A.1 Reading assistance notes ............................................................................................................A-2
A.2 How the manual is organized.......................................................................................................A-3
A.3 Use criteria....................................................................................................................................A-4
A.4 Guarantee conditions....................................................................................................................A-5
A.4.1 Guarantee terms and validity........................................................................................................A-5
A.4.2 When the guarantee can be voided..............................................................................................A-5
A.5 Visual signs...................................................................................................................................A-6
A.5.1 Signs.............................................................................................................................................A-6
A.6 Safety warnings..........................................................................................................................A-10
A.7 Remaining risks..........................................................................................................................A-11
A.8 Qualification of personnel...........................................................................................................A-12
A.9 References and standards .........................................................................................................A-13
A.9.1 Applicable EU Directives ............................................................................................................A-13
A.9.2 EU Directives concerning safety in the workplace .....................................................................A-13
A.9.3 EU Directives concerning personal protection ...........................................................................A-13
A.9.4 EU Directives concerning environmental protection...................................................................A-13
B. TECHNICAL SPECIFICATIONS..................................................................................................B-1
B.1 Purpose of the hot-pressing device..............................................................................................B-2
B.2 Press identification data................................................................................................................B-3
B.3 Technical characteristics of the hot-pressing device....................................................................B-4
B.4 Equipment and accessories provided...........................................................................................B-6
B.4.1 Necessary accessories for stationary use....................................................................................B-6
B.4.2 Necessary accessories for mobile use.........................................................................................B-7
B.4.3 Regulating unit options.................................................................................................................B-8
B.4.4 Cooling unit options......................................................................................................................B-8
B.4.5 Optional accessories for both stationary and mobile use.............................................................B-9
B.5 Ordering of accessories and spare parts....................................................................................B-10
C. INSTALLATION ...........................................................................................................................C-1
C.1 Preparation of working area .........................................................................................................C-2
C.2 Packing and handling...................................................................................................................C-3
C.2.1 Handling – Stationary use ............................................................................................................C-3
C.2.2 Handling – Mobile use..................................................................................................................C-4
C.3 Assembling and installation..........................................................................................................C-5
C.3.1 Positioning....................................................................................................................................C-5
C.3.2 Connection of air and water supplies ...........................................................................................C-5
C.3.3 Electrical connection.....................................................................................................................C-6
C.4 Disassembling of the hot-pressing device....................................................................................C-7
C.5 Storage.........................................................................................................................................C-8
C.6 Disposal........................................................................................................................................C-9
Hot-pressing device PM-306/160

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Hot Press PM-306/160
Author: A.T. / KM INDEX
Edition: 09/2005 Page 3
Replaces:
D. OPERATION ................................................................................................................................D-1
D.1 General warnings..........................................................................................................................D-2
D.2 Guards installed............................................................................................................................D-3
D.3 Identification of press’ parts..........................................................................................................D-5
D.3.1 View of PM-306/160 .....................................................................................................................D-5
D.3.2 Main elements of the PM-306/160................................................................................................D-6
D.3.3 Pneumatic connection ..................................................................................................................D-7
D.4 Hot-pressing device’s configuration..............................................................................................D-8
D.4.1 Mobile operation use....................................................................................................................D-8
D.4.2 Stationary operation use...............................................................................................................D-9
D.5 Press operation...........................................................................................................................D-10
D.5.1 Working stationary and mobile...................................................................................................D-10
D.5.2 Working cycles............................................................................................................................D-10
D.5.3 Stationary operation use.............................................................................................................D-10
D.5.4 Mobile operation use..................................................................................................................D-12
D.5.5 Notes on use...............................................................................................................................D-13
D.5.6 Technical assistance ..................................................................................................................D-13
D.6 Troubleshooting..........................................................................................................................D-14
E. ORDINARY MAINTENANCE.......................................................................................................E-1
E.1 General.........................................................................................................................................E-2
E.2 General warnings..........................................................................................................................E-3
E.3 Routine and scheduled maintenance...........................................................................................E-4
E.3.1 Preliminary operations..................................................................................................................E-4
F. EXTRAORDINARY MAINTENANCE........................................................................................... F-1
F.1 Extraordinary maintenance...........................................................................................................F-2
F.1.1 Adjustments, replacements and synchronization.........................................................................F-2
G. ELECTRICAL, WATER AND COMPRESSED AIR SYSTEM.....................................................G-1
G.1 Electrical, water and compressed air system...............................................................................G-2
H. GLOSSARY..................................................................................................................................H-1
H.1 Glossary of terms..........................................................................................................................H-2
I. SPARE PARTS............................................................................................................................. I-1
I.1 Internal spare parts........................................................................................................................ I-2
I.2 Spare parts of pressure cushion.................................................................................................... I-4
I.3 External spare parts....................................................................................................................... I-6
I.4 Spare parts of belt clamping system ............................................................................................. I-8
I.5 Spare parts for pneumatic connection......................................................................................... I-10
I.6 Spare parts for electrical, water and compressed air connections.............................................. I-11
J. ANNEXED COMMERCIAL DOCUMENTS.................................................................................. J-1
J.1 Water circulation pump..................................................................................................................J-2
J.2 Portable compressor......................................................................................................................J-3
Hot-pressing device PM-306/160

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Hot Press PM-306/160
Author: A.T. / KM INDEX
Edition: 09/2005 Page 4
Replaces:
SUMMARY OF THE FIGURES
FIGURE 1-MACHINE IDENTIFICATION PLATE ................................................................................................B-3
FIGURE 2-POSITION OF SIGNS ON THE PRESS.............................................................................................D-4
FIGURE 3-VIEW OF PM-306/160...............................................................................................................D-5
FIGURE 4-MAIN ELEMENTS OF THE PM-306/160........................................................................................D-6
FIGURE 5-PNEUMATIC CONNECTION ..........................................................................................................D-7
FIGURE 6-MOBILE OPERATION USE WITH PMR-07......................................................................................D-8
FIGURE 7-STATIONARY OPERATION USE WITH PMR-06 AND PMC-06.........................................................D-9
FIGURE 8-PRESS WIRING LAY-OUT.............................................................................................................G-2
FIGURE 9-INTERNAL SPARE PARTS.............................................................................................................. I-2
FIGURE 10 -PRESSURE CUSHION SPARE PARTS ............................................................................................. I-4
FIGURE 11 -EXTERNAL SPARE PARTS............................................................................................................ I-6
FIGURE 12 -BELT LOCKING SYSTEM SPARE PARTS ......................................................................................... I-8
FIGURE 13 -SPARE PARTS FOR PNEUMATIC CONNECTION............................................................................. I-10
SUMMARY OF TABLES
TABLE 1-DANGER SIGNS ...........................................................................................................................A-7
TABLE 2-PRESCRIPTIVE SIGNS ..................................................................................................................A-7
TABLE 3-TERMS AND DEFINITIONS .............................................................................................................A-8
TABLE 4-QUALIFICATIONS .......................................................................................................................A-12
TABLE 5–ELECTRICAL CHARACTERISTICS ...................................................................................................B-4
TABLE 6-PNEUMATIC CHARACTERISTICS ....................................................................................................B-4
TABLE 7-WATER CHARACTERISTICS...........................................................................................................B-4
TABLE 8-DIMENSIONS AND ENVIRONMENTAL CHARACTERISTICS ..................................................................B-5
TABLE 9-CHARACTERISTICS OF WORKABLE ELEMENTS................................................................................B-5
TABLE 10 -NECESSARY ACCESSORIES FOR STATIONARY USE ........................................................................B-6
TABLE 11 -ACCESSORIES NECESSARY FOR MOBILE USE................................................................................B-7
TABLE 12 -REGULATING UNIT OPTIONS (PMR-XX) (PRESS-XX COMBINATIONS).............................................B-8
TABLE 13 -CONTROL UNIT OPTIONS (PMC-XX) (PMR-XX –PMC-XX COMBINATIONS)..................................B-8
TABLE 14 -OPTIONAL ACCESSORIES (FOR BOTH STATIONARY AND MOBILE USE)..............................................B-9
TABLE 15 -STORAGE CONDITIONS................................................................................................................C-8
TABLE 16 -TROUBLESHOOTING..................................................................................................................D-14
TABLE 17 -PERIODIC MAINTENANCE WORK ...................................................................................................E-5
TABLE 18 -GLOSSARY.................................................................................................................................H-2
TABLE 19 -SPARE PARTS AND INTERNAL PARTS ............................................................................................. I-3
TABLE 20 -SPARE PARTS AND PRESSER CUSHION.......................................................................................... I-5
TABLE 21 -EXTERNAL SPARE PARTS.............................................................................................................. I-7
TABLE 22 -BELT LOCKING SYSTEM SPARE PARTS ........................................................................................... I-9
TABLE 23 -SPARE PARTS FOR PNEUMATIC CONNECTION............................................................................... I-10
TABLE 24 -SPARE PARTS FOR ELECTRICAL,WATER AND AIR CONNECTIONS USED IN STATIONARY OPERATION .I-11
TABLE 25 -SPARE PARTS FOR ELECTRICAL,WATER AND AIR CONNECTIONS USED IN MOBILE OPERATION......... I-12
Hot-pressing device PM-306/160

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Hot Press PM-306/160
Author: A.T. / KM REGULATIONS AND GENERAL WARNING NOTES
Edition: 09/2005 Page A-1
Replaces:
A. REGULATIONS AND GENERAL WARNING NOTES
Hot-pressing device PM-306/160

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Hot Press PM-306/160
Author: A.T. / KM REGULATIONS AND GENERAL WARNING NOTES
Edition: 09/2005 Page A-2
Replaces:
A.1 Reading assistance notes
Meanings of notes used in this manual:
ATTENTION
Note of particular interest for the safety of the people running and maintaining the hot-pressing device.
WARNING
Note of particular interest concerning the safety of the hot-pressing device.
NOTE
A request for the reader’s attention referred to the subsequent paragraph.
Hot-pressing device PM-306/160

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Hot Press PM-306/160
Author: A.T. / KM REGULATIONS AND GENERAL WARNING NOTES
Edition: 09/2005 Page A-3
Replaces:
A.2 How the manual is organized
This hot-pressing device was designed, built and tested by expert technicians. The high quality materials
used to build the hot-pressing device make it operationally highly reliable.
For further, more detailed information or in regard to problems, please contact our the following address:
Habasit Italiana S.p.A.
Via A. Meucci 8
Zona Industriale
I - 31029 Vittorio Veneto
Tel.: [phone]
Fax: [phone]
This manual observes the organizational rules and requirements of Directive 98/37/CE, duly amended,
being the Directive of the Council of the European Community of June 14, 1989, concerning the
reconciliation of the laws of member states regarding machines, also known as the «Machine Directive»,
and also all the other Directives and Regulations referred to in the said Machine Directive, inspired by
criteria which, in addition to illustrating the technical characteristics of the machine and its use,
maintenance and troubleshooting methods, also clearly indicate the following:
All the protection measures adopted on the hot-pressing device, fully integrating design safety planning
and construction safety
All protection measures to be adopted to meet those risks that cannot be completely eliminated
All indications for the training of personnel using the hot-pressing device, while indicating where it is
necessary to provide for individual safety protection devices.
The manual is divided up into sections. Each section deals with a specific subject in which every aspect
of safety is considered and clearly highlighted in the text.
Hot-pressing device PM-306/160

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Hot Press PM-306/160
Author: A.T. / KM REGULATIONS AND GENERAL WARNING NOTES
Edition: 09/2005 Page A-4
Replaces:
A.3 Use criteria
HABASIT requests the Customer to fully read this manual on delivery of the hot-pressing device it
accompanies, and always before attempting any action on the hot-pressing device. This manual is
arranged to supply all the instructions, indications and warnings the user may need in order to know the
hot-pressing device, understand its operating principles, and to be adequately informed to ensure safe
use.
In addition to the instructions in this manual, we would ask users to observe any specific current laws.
This manual must be considered as an essential part of the machine. Its content must be made known to
the entrusted maintenance persons and users.
The purpose is to provide all the information required for good, correct use of the device.
The manual must be kept throughout the life of the hot-pressing device and must be updated in the event
of modifications aimed at improving the device’s performance.
The manual must be available to qualified personnel.
Consultation of this manual is facilitated by the general index on the first page, which makes it possible to
immediately find the subject of interest.
If the subject dealt with is particularly important it is highlighted with references to the type of technical
personnel required to intervene.
All updates HABASIT considers necessary to improve the quality of the hot-pressing device will be
communicated by way of sending further specific documentation or a new manual to replace the previous
one.
If the hot-pressing device is sold to another customer, the manual must accompany the hot-pressing
device and the new customer must be notified to HABASIT for any future modifications and updates.
A copy of this manual, delivered with the hot-pressing device, is meant for the maintenance operators,
who shall read and keep it near the hot-pressing device, and consult it before undertaking any action on
the hot-pressing device.
Hot-pressing device PM-306/160

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Hot Press PM-306/160
Author: A.T. / KM REGULATIONS AND GENERAL WARNING NOTES
Edition: 09/2005 Page A-5
Replaces:
A.4 Guarantee conditions
A.4.1 Guarantee terms and validity
The manufacturer guarantees the product against any faults either in materials or in workmanship, for 1
(one) year from the date of installation of the product at the Buyer’s premises. In this case, the
manufacturer shall limit itself to replacing or repairing any part or parts returned to the manufacturer,
which was/were found to be faulty.
The manufacturer may, at his own discretion, also replace or repair any part or parts of the product being
repaired that is/are felt to be defective.
The manufacturer shall have the sole right to decide if such parts should be repaired or replaced.
The manufacturer shall not be liable in any other case for collateral or incidental damage.
The guarantee does not apply to plant that has been repaired by third parties that have NOT been
authorized by the manufacturer.
Spare parts supplied by the manufacturer must be used. Any deviation from this rule will mean the
guarantee will not apply.
A.4.2 When the guarantee can be voided
The manufacturer's guarantee for the plant and associated equipment may be annulled as a result of
improper intervention or repairs.
The manufacturer's guarantee for the equipment may be annulled as a result of the use of improper
materials or materials not supplied by the manufacturer.
This manual’s instructions must be observed or the guarantee cover will be lost.
IMPORTANT
HABASIT CANNOT BE HELD RESPONSIBLE FOR ANY DAMAGE CAUSED BY IMPROPER,
INCORRECT AND UNREASONABLE USE OF THE HOT-PRESSING DEVICE.
Hot-pressing device PM-306/160