Habasit PM-306/160 User manual

HOT PRESS
Type : PM-306/160
GENERAL MANUAL
USE AND MAINTENANCE
ORDER : S.N. :
Habasit Italiana S.p.A. - Via A. Meucci 8 Zona Industriale - I - 31029 Vittorio Veneto
This document is the property of HABASIT ITALIANA and, therefore, must not be passed on to persons or Bodies outside the
sphere of the Company unless previously authorized by the Technical Department for Industrial and Quality Systems.

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Hot Press PM-306/160
Author: A.T. / KM INDEX
Edition: 09/2005 Page 1
Replaces:
FOREWORD
IMPORTANT
BEFORE INSTALLING, SETTING UP AND OPERATING THE HOT-PRESSING DEVICE, THE
CUSTOMER MUST CAREFULLY READ THIS MANUAL AND CAREFULLY FOLLOW THE
INSTRUCTIONS IT CONTAINS IN ORDER TO ENSURE THE HOT-PRESSING DEVICE IS USED
SAFELY AND CORRECTLY.
ALL OPERATORS AND/OR MAINTENANCE PERSONNEL MUST KNOW THIS MANUAL TO ENABLE
THEM TO WORK SAFELY ON THE HOT-PRESSING DEVICE.
Hot-pressing device PM-306/160

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Hot Press PM-306/160
Author: A.T. / KM INDEX
Edition: 09/2005 Page 2
Replaces:
SUMMARY
A. REGULATIONS AND GENERAL WARNING NOTES................................................................A-1
A.1 Reading assistance notes ............................................................................................................A-2
A.2 How the manual is organized.......................................................................................................A-3
A.3 Use criteria....................................................................................................................................A-4
A.4 Guarantee conditions....................................................................................................................A-5
A.4.1 Guarantee terms and validity........................................................................................................A-5
A.4.2 When the guarantee can be voided..............................................................................................A-5
A.5 Visual signs...................................................................................................................................A-6
A.5.1 Signs.............................................................................................................................................A-6
A.6 Safety warnings..........................................................................................................................A-10
A.7 Remaining risks..........................................................................................................................A-11
A.8 Qualification of personnel...........................................................................................................A-12
A.9 References and standards .........................................................................................................A-13
A.9.1 Applicable EU Directives ............................................................................................................A-13
A.9.2 EU Directives concerning safety in the workplace .....................................................................A-13
A.9.3 EU Directives concerning personal protection ...........................................................................A-13
A.9.4 EU Directives concerning environmental protection...................................................................A-13
B. TECHNICAL SPECIFICATIONS..................................................................................................B-1
B.1 Purpose of the hot-pressing device..............................................................................................B-2
B.2 Press identification data................................................................................................................B-3
B.3 Technical characteristics of the hot-pressing device....................................................................B-4
B.4 Equipment and accessories provided...........................................................................................B-6
B.4.1 Necessary accessories for stationary use....................................................................................B-6
B.4.2 Necessary accessories for mobile use.........................................................................................B-7
B.4.3 Regulating unit options.................................................................................................................B-8
B.4.4 Cooling unit options......................................................................................................................B-8
B.4.5 Optional accessories for both stationary and mobile use.............................................................B-9
B.5 Ordering of accessories and spare parts....................................................................................B-10
C. INSTALLATION ...........................................................................................................................C-1
C.1 Preparation of working area .........................................................................................................C-2
C.2 Packing and handling...................................................................................................................C-3
C.2.1 Handling – Stationary use ............................................................................................................C-3
C.2.2 Handling – Mobile use..................................................................................................................C-4
C.3 Assembling and installation..........................................................................................................C-5
C.3.1 Positioning....................................................................................................................................C-5
C.3.2 Connection of air and water supplies ...........................................................................................C-5
C.3.3 Electrical connection.....................................................................................................................C-6
C.4 Disassembling of the hot-pressing device....................................................................................C-7
C.5 Storage.........................................................................................................................................C-8
C.6 Disposal........................................................................................................................................C-9
Hot-pressing device PM-306/160

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Hot Press PM-306/160
Author: A.T. / KM INDEX
Edition: 09/2005 Page 3
Replaces:
D. OPERATION ................................................................................................................................D-1
D.1 General warnings..........................................................................................................................D-2
D.2 Guards installed............................................................................................................................D-3
D.3 Identification of press’ parts..........................................................................................................D-5
D.3.1 View of PM-306/160 .....................................................................................................................D-5
D.3.2 Main elements of the PM-306/160................................................................................................D-6
D.3.3 Pneumatic connection ..................................................................................................................D-7
D.4 Hot-pressing device’s configuration..............................................................................................D-8
D.4.1 Mobile operation use....................................................................................................................D-8
D.4.2 Stationary operation use...............................................................................................................D-9
D.5 Press operation...........................................................................................................................D-10
D.5.1 Working stationary and mobile...................................................................................................D-10
D.5.2 Working cycles............................................................................................................................D-10
D.5.3 Stationary operation use.............................................................................................................D-10
D.5.4 Mobile operation use..................................................................................................................D-12
D.5.5 Notes on use...............................................................................................................................D-13
D.5.6 Technical assistance ..................................................................................................................D-13
D.6 Troubleshooting..........................................................................................................................D-14
E. ORDINARY MAINTENANCE.......................................................................................................E-1
E.1 General.........................................................................................................................................E-2
E.2 General warnings..........................................................................................................................E-3
E.3 Routine and scheduled maintenance...........................................................................................E-4
E.3.1 Preliminary operations..................................................................................................................E-4
F. EXTRAORDINARY MAINTENANCE........................................................................................... F-1
F.1 Extraordinary maintenance...........................................................................................................F-2
F.1.1 Adjustments, replacements and synchronization.........................................................................F-2
G. ELECTRICAL, WATER AND COMPRESSED AIR SYSTEM.....................................................G-1
G.1 Electrical, water and compressed air system...............................................................................G-2
H. GLOSSARY..................................................................................................................................H-1
H.1 Glossary of terms..........................................................................................................................H-2
I. SPARE PARTS............................................................................................................................. I-1
I.1 Internal spare parts........................................................................................................................ I-2
I.2 Spare parts of pressure cushion.................................................................................................... I-4
I.3 External spare parts....................................................................................................................... I-6
I.4 Spare parts of belt clamping system ............................................................................................. I-8
I.5 Spare parts for pneumatic connection......................................................................................... I-10
I.6 Spare parts for electrical, water and compressed air connections.............................................. I-11
J. ANNEXED COMMERCIAL DOCUMENTS.................................................................................. J-1
J.1 Water circulation pump..................................................................................................................J-2
J.2 Portable compressor......................................................................................................................J-3
Hot-pressing device PM-306/160

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545 Hot Press PM-306/160
Author: A.T. / KM INDEX
Edition: 09/2005 Page 4
Replaces:
SUMMARY OF THE FIGURES
FIGURE 1-MACHINE IDENTIFICATION PLATE ................................................................................................B-3
FIGURE 2-POSITION OF SIGNS ON THE PRESS.............................................................................................D-4
FIGURE 3-VIEW OF PM-306/160...............................................................................................................D-5
FIGURE 4-MAIN ELEMENTS OF THE PM-306/160........................................................................................D-6
FIGURE 5-PNEUMATIC CONNECTION ..........................................................................................................D-7
FIGURE 6-MOBILE OPERATION USE WITH PMR-07......................................................................................D-8
FIGURE 7-STATIONARY OPERATION USE WITH PMR-06 AND PMC-06.........................................................D-9
FIGURE 8-PRESS WIRING LAY-OUT.............................................................................................................G-2
FIGURE 9-INTERNAL SPARE PARTS.............................................................................................................. I-2
FIGURE 10 -PRESSURE CUSHION SPARE PARTS ............................................................................................. I-4
FIGURE 11 -EXTERNAL SPARE PARTS............................................................................................................ I-6
FIGURE 12 -BELT LOCKING SYSTEM SPARE PARTS ......................................................................................... I-8
FIGURE 13 -SPARE PARTS FOR PNEUMATIC CONNECTION............................................................................. I-10
SUMMARY OF TABLES
TABLE 1-DANGER SIGNS ...........................................................................................................................A-7
TABLE 2-PRESCRIPTIVE SIGNS ..................................................................................................................A-7
TABLE 3-TERMS AND DEFINITIONS .............................................................................................................A-8
TABLE 4-QUALIFICATIONS .......................................................................................................................A-12
TABLE 5–ELECTRICAL CHARACTERISTICS ...................................................................................................B-4
TABLE 6-PNEUMATIC CHARACTERISTICS ....................................................................................................B-4
TABLE 7-WATER CHARACTERISTICS...........................................................................................................B-4
TABLE 8-DIMENSIONS AND ENVIRONMENTAL CHARACTERISTICS ..................................................................B-5
TABLE 9-CHARACTERISTICS OF WORKABLE ELEMENTS................................................................................B-5
TABLE 10 -NECESSARY ACCESSORIES FOR STATIONARY USE ........................................................................B-6
TABLE 11 -ACCESSORIES NECESSARY FOR MOBILE USE................................................................................B-7
TABLE 12 -REGULATING UNIT OPTIONS (PMR-XX) (PRESS-XX COMBINATIONS).............................................B-8
TABLE 13 -CONTROL UNIT OPTIONS (PMC-XX) (PMR-XX –PMC-XX COMBINATIONS)..................................B-8
TABLE 14 -OPTIONAL ACCESSORIES (FOR BOTH STATIONARY AND MOBILE USE)..............................................B-9
TABLE 15 -STORAGE CONDITIONS................................................................................................................C-8
TABLE 16 -TROUBLESHOOTING..................................................................................................................D-14
TABLE 17 -PERIODIC MAINTENANCE WORK ...................................................................................................E-5
TABLE 18 -GLOSSARY.................................................................................................................................H-2
TABLE 19 -SPARE PARTS AND INTERNAL PARTS ............................................................................................. I-3
TABLE 20 -SPARE PARTS AND PRESSER CUSHION.......................................................................................... I-5
TABLE 21 -EXTERNAL SPARE PARTS.............................................................................................................. I-7
TABLE 22 -BELT LOCKING SYSTEM SPARE PARTS ........................................................................................... I-9
TABLE 23 -SPARE PARTS FOR PNEUMATIC CONNECTION............................................................................... I-10
TABLE 24 -SPARE PARTS FOR ELECTRICAL,WATER AND AIR CONNECTIONS USED IN STATIONARY OPERATION .I-11
TABLE 25 -SPARE PARTS FOR ELECTRICAL,WATER AND AIR CONNECTIONS USED IN MOBILE OPERATION......... I-12
Hot-pressing device PM-306/160