Hach ORBISPHERE K1200 Quick manual

DOC024.98.93022
ORBISPHERE Model
K1200 Sensor and Model
510 Analyzer
04/2018, Edition 13
Basic User Manual
Allgemeines Benutzerhandbuch
Manuale dell'utente di base
Manuel d'utilisation de base
Manual básico del usuario
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Basisgebruikershandleiding
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Podstawowa instrukcja obsługi
Allmän användarhandbok
Alapvető felhasználói kézikönyv
Manual de utilizare de bază
Temel Kullanıcı Kılavuzu

English..............................................................................................................................3
Deutsch.......................................................................................................................... 25
Italiano............................................................................................................................ 48
Français......................................................................................................................... 71
Español.......................................................................................................................... 94
Čeština......................................................................................................................... 117
Nederlands................................................................................................................. 140
Dansk............................................................................................................................163
Polski............................................................................................................................ 185
Svenska....................................................................................................................... 209
Magyar......................................................................................................................... 232
Română....................................................................................................................... 255
Türkçe...........................................................................................................................278
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Specifications
Specifications are subject to change without notice.
Specification Details
EMC requirements EN61326-1: EMC Directive
Note: The wall mount instrument is a Class A product. In a domestic environment this product
may cause radio interference in which case the user may be required to take adequate
measures.
CE compliance EN61010-1: LVD Directive
Safety rating ETL, conforming to UL 61010-1 and CSA 22.2 No. 61010-1
Enclosure ratings IP 65; Totally protected against dust; Protected against low pressure jets of water
from all directions.
NEMA 4X (wall mount only); Totally protected against dust; Protected against
pressure jets of water from all directions.
WARNING
Enclosure rating does not apply to external power supply for benchtop
instruments.
Analog outputs 3 Smart 0/4 – 20 mA (500 Ohms), programmable as linear or tri-linear,
configurable to send diagnostics or alarm information.
Measurement alarm relays
on the measurement board Three alarm relays; 1A-30 VAC or 0.5A-50 VDC on a resistance load Configurable to Normally Open [NO] or Normally Closed [NC] contacts by
changing the jumper positions
WARNING
Potential Electrocution Hazard. Connect only safety low voltage < 33 VAC
RMS
System alarm relay on the
main board One system alarm relay; 1A-30 VAC or 0.5A-50 VDC on a resistance load Normally closed [NC] (NO relay also available) when instrument is turned on
WARNING
Potential Electrocution Hazard. Connect only safety low voltage < 33 VAC
RMS
Digital communication RS485, Profibus DP (optional), Ethernet, USB-host to download data with a USB
memory stick
Data storage Rolling buffer or store once mode for up to 10,000 measurements
Holds calibration records for the last 100 calibrations
Sample temperature Measurement from -5 to 50°C (23 to 122°F)
Sensor resistant to temperature from -5 to 100°C (23 to 212°F)
Sample pressure 1 to 20 bar absolute (14.5 to 290 psia)
Sample types Water only
Measurement range Low range sensors: 0 to 2,000 ppb (dissolved. Indicative values until 5000 ppb)
High range sensors: 0 to 40 ppm (dissolved)
Repeatability Low range sensors: ± 0.4 ppb or 1%, whichever is the greater
High range sensors: ± 0.015 ppm or ± 2% whichever is the greater
Reproducibility Low range sensors: ± 0.8 ppb or 2%, whichever is the greater
High range sensors: ± 0.02 ppm or ± 3% whichever is the greater
Accuracy Low range sensors: ± 0.8 ppb or 2%, whichever is the greater
High range sensors: ± 0.02 ppm or ± 3% whichever is the greater
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Specification Details
Limit of detection (LOD) Low range sensors: 0.6 ppb
High range sensors: 0.015 ppm
Response time (90%) Low range sensors: < 10 seconds in gas phase; < 30 seconds in liquid phase
High range sensors: < 10 seconds in gas phase; < 50 seconds in liquid phase
Display resolution 0.1 ppb
Calibration Low range sensors: Single point calibration (zero)
High range sensors: Two at cap replacement (zero and air), one during use (air)
Calibration sample Low range sensors: Standard 99.999% N2 (quality 50) or equivalent oxygen free
gas
High range sensors: Standard 99.999% N2 (quality 30) or equivalent oxygen free
gas, air
Ambient temperature -5 to 50°C (23 to 122°F)
Humidity 0 to 95% non-condensing relative humidity
Power supply Universal 85-264 VAC @ 50/60 Hz, 25 VA
10-36 VDC, 25 W
Wall and pipe mount
instrument
(H x D x W)
236.5 x 160 x 250 mm; Weight 4.25 kg
9.31 x 6.30 x 9.84 in.; Weight 8.82 lbs
Panel mount instrument
(housing) (H x D x W) 156 (123) x 250 x 220 (214) mm; Weight 3.35 kg 6.14 (4.84) x 9.84 x 8.86 (8.43) in.; Weight 6.62 lbs
K1200 28 mm sensor
(L x W) 143.50 x 49 mm; Weight 0.74 kg 5.65 x 1.93 in.; Weight 1.63 lbs
Calibration device Weight 0.7 kg (1.54 lbs)
Expanded manual version
For additional information, refer to the expanded version of this manual, which is available on the
manufacturer's website.
General information
In no event will the manufacturer be liable for direct, indirect, special, incidental or consequential
damages resulting from any defect or omission in this manual. The manufacturer reserves the right to
make changes in this manual and the products it describes at any time, without notice or obligation.
Revised editions are found on the manufacturer’s website.
Safety information
N O T I C E
The manufacturer is not responsible for any damages due to misapplication or misuse of this product including,
without limitation, direct, incidental and consequential damages, and disclaims such damages to the full extent
permitted under applicable law. The user is solely responsible to identify critical application risks and install
appropriate mechanisms to protect processes during a possible equipment malfunction.
Please read this entire manual before unpacking, setting up or operating this equipment. Pay
attention to all danger and caution statements. Failure to do so could result in serious injury to the
operator or damage to the equipment.
Make sure that the protection provided by this equipment is not impaired. Do not use or install this
equipment in any manner other than that specified in this manual.
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Use of hazard information
D A N G E R
Indicates a potentially or imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
Indicates a potentially or imminently hazardous situation which, if not avoided, could result in death or serious
injury.
CAUTION
Indicates a potentially hazardous situation that may result in minor or moderate injury.
N O T I C E
Indicates a situation which, if not avoided, may cause damage to the instrument. Information that requires special
emphasis.
Precautionary labels
Read all labels and tags attached to the instrument. Personal injury or damage to the instrument
could occur if not observed. A symbol on the instrument is referenced in the manual with a
precautionary statement.
This is the safety alert symbol. Obey all safety messages that follow this symbol to avoid potential
injury. If on the instrument, refer to the instruction manual for operation or safety information.
This symbol indicates that a risk of electrical shock and/or electrocution exists.
This symbol indicates the presence of devices sensitive to Electro-static Discharge (ESD) and
indicates that care must be taken to prevent damage with the equipment.
This symbol, when noted on a product, indicates the instrument is connected to alternate current.
Electrical equipment marked with this symbol may not be disposed of in European domestic or
public disposal systems. Return old or end-of-life equipment to the manufacturer for disposal at no
charge to the user.
Products marked with this symbol indicates that the product contains toxic or hazardous substances
or elements. The number inside the symbol indicates the environmental protection use period in
years.
Operating altitude
This instrument is rated for an altitude of 2000 m (6562 ft) maximum. Use of this instrument at an
altitude higher than 2000 m can slightly increase the potential for the electrical insulation to break
down, which can result in an electric shock hazard. The manufacturer recommends that users with
concerns contact technical support.
Installation
This section provides necessary information to install and connect the analyzer. The installation of
the analyzer should be performed in accordance with relevant local regulations.
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D A N G E R
Electrocution hazard. Do not connect AC power directly to a DC powered instrument.
D A N G E R
Electrocution hazard. Always remove power to the instrument before making electrical connections.
D A N G E R
Electrocution hazard. If this equipment is used outdoors or in potentially wet locations, a Ground Fault
Circuit Interrupt (GFCI/GFI) device must be used for connecting the equipment to its main power
source.
WARNING
Potential Electrocution Hazard. A protective earth (PE) ground connection is required for both
100-240 VAC and 5 VDC wiring applications. Failure to connect a good PE ground connection can
result in shock hazards and poor performance due to electromagnetic interferences. ALWAYS connect
a good PE ground to the controller terminal.
CAUTION
Multiple hazards. Only qualified personnel must conduct the tasks described in this section of the
document.
N O T I C E
Install the device in a location and position that gives easy access to the disconnect device and its operation.
N O T I C E
Potential Instrument Damage. Delicate internal electronic components can be damaged by static electricity,
resulting in degraded performance or eventual failure.
Wall mounting
1. Attach the U-bracket (provided) to the wall with two screws (not
provided).
2. Tilt the instrument slightly backwards to align the bracket pins and
the insertion slots, and slide the instrument onto the bracket as
shown.
3. Insert the 2 locking screws with washers through the side slots.
4. Adjust the instrument angle for better screen vision, and lock both
side screws.
Pipe mounting
1. Assemble the pipe mount bracket to the U-bracket, using the two screws provided.
2. Attach this assembly to the pipe using two clamps (not provided).
3. Slide the instrument onto the bracket.
4. Insert the 2 locking screws with washers through the side slots.
5. Adjust the instrument angle for better screen vision, and lock both side screws.
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Panel mounting
WARNING
Electrocution hazard. If the cable and connector for the power supply are not accessible after
installation, an accessible local disconnection means for the instrument power is mandatory.
1-3 4-5 6-7
1. Cut an opening in the panel to accommodate the bracket frame provided.
2. Install the provided frame in the opening.
3. Fold the 6 tabs over the panel lips, using adjustable joint pliers.
4. Slide the instrument in the bracket frame. The instrument should go over the four "T" pins. Rotate the 4 fast
locking screws on both sides of the front panel and slide it in.
5. Rotate the 4 fast locking screws 1/4 turn twice in the lock direction as indicated on the side of the front panel.
This locks the instrument in place on the four "T" pins.
6. To access the connections inside the instrument, remove the instrument housing (six screws on the back
panel, and slide the housing back out)
7. Pass the cables through the housing, then through the cable gland (if applicable) and then perform the
connections as detailed below.
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Instrument connections
Figure 1 Connections - panel (left); wall/pipe (right)
1 Power cable 6 Sensor connection
2 Ethernet cable gland 7 External pressure sensor connection
3 USB-A host connector 8 Input/Output 2 cable gland
4 USB-B 4-pin connector 9 Keylock (wall/pipe mount only)
5 Input/Output 1 cable gland
Connectors assembly instructions
D A N G E R
Electrocution hazard. In order to maintain the NEMA/IP environmental ratings of the enclosure, use
only conduit fittings and cable glands rated for at least NEMA 4X/IP66 to route cables in to the
instrument.
Cable gland wiring instructions
A waterproof cable gland is provided each time a cable must be connected inside the instrument.
The nickel-plated brass cable glands are EMC-types, designed so that the cable shields attach
directly to the instrument housing as a ground. Typical cable wiring instructions are detailed below.
1. Unscrew the cable gland nut. Inside, the assembly is composed of a rubber gasket, and two
metal washers. Note that the ethernet gland on panel and wall mount instruments does not have
washers and the gasket is cut.
2. If wiring a sensor cable, the cable has already been prepared so simply remove the piece of
plastic protection from the exposed shielding. For other cables, strip off external insulation as
required, and 25 mm of shielding. Strip the wires about 8 mm from their ends.
3. Pass the cable through the nut, the rubber gasket, and the two washers.
4. Pinch the shield so that its entire circumference is pressed between the two washers and pass
the cable into the housing, blocking the cable gland.
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1 Cable 4 Wire 7 Gasket
2 Shield 5 O-ring 8 Gland nut
3 Instrument 6 Washers
N O T I C E
It is vitally important to ensure the shielding is pinched and secured between the two washers to ensure the
shielding attaches directly to the instrument housing as a ground. Failure to do this could cause damage to
the instrument, and for sensor cables give incorrect readings.
5. Reattach and tighten the cable gland nut.
6. Attach the wires to the corresponding terminal block connections.
Connection to mains power supply
Power supply connection (low voltage instruments)
For low voltage instruments (10-30 VDC), connection to the mains power supply is with a 8-pin
BINDER connector (supplied).
Note: The connectors are grooved to avoid an incorrect fitting to the instrument.
Connect the power cable to the connector as follows:
Figure 2 BINDER connector Pin Connections:
1. Power 10-30 VDC
2. Ground
3. Ground
4. Ground
5. Not used
6. Power 10-30 VDC
7. Power 10-30 VDC
8. Earth
Figure 3 Wiring side view
Power supply connection (high voltage instruments)
D A N G E R
Multiple hazards. Only qualified personnel must conduct the tasks described in this section of the
document.
D A N G E R
Electrocution hazard. Always remove power to the instrument before making electrical connections.
High voltage instruments (100-240 VAC) have a 4-pin male connector pre-wired internally with a
male BINDER connector ready for mains connection. A compatible female connector is supplied with
the instrument.
If this female connector was supplied with a mains power plug already pre-attached (cable part
numbers 33031, 33032, 33033 and 33034) then the female connector can be plugged directly into
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the instrument power connector. The two connectors are grooved to avoid an incorrect fitting. Tighten
the female connector to the instrument power connector finger-tight.
If no power cable was ordered with the equipment, a mains power plug must be connected to the
supplied female connector as described in the following procedure.
User-supplied power cable specifications:
• 3-wire (live, neutral and earth)
• cable Ø ≥ 7mm; ≤ 9.5mm
• wire selection ≥ 1mm2, AWG18; ≤ 2.5mm2, AWG14
Prepare the user-supplied power cable as follows:
1. Strip off 23 mm (0.9 ins.) of shielding from the power cable.
2. Cut back the live and neutral wires to 15 mm (0.6 ins.) in length but leave the earth wire as is.
3. Then strip off a small amount of external insulation from the three wires as required.
Wire the female connector as follows:
1. Take the narrow end of the connector (4) in one hand and the main body (2) in the other and
unscrew the two. Pull away the cable clamp (3) and unscrew the end plug (1) to reveal the four
parts that make up the connector.
2. Loosen the screws on the cable clamp (3) to allow enough room to pass the power cable through.
3. Pass the power cable through the end plug (1), the main body (2), and the cable clamp (3), and
then connect the three wires (live, neutral and earth) to the connector (4) as follows:
1. Live (brown)
2. Neutral (blue)
3. Not used
Earth - Earth (green and yellow)
Note: The numbers and earth symbol are stamped on the end of the connector. Ensure it is connected
correctly.
4. Slide the cable clamp (3) back onto the connector (4) and tighten the screws on the clamp to
secure the cable.
5. Screw the two parts (4) and (2) back together.
6. Secure the power cable by screwing the end plug (1) back in place.
7. The female connector can now be plugged directly into the instrument power connector. The two
connectors are grooved to avoid an incorrect fitting. Tighten the female connector to the
instrument power connector finger-tight.
Connections to electronic boards
N O T I C E
Potential Instrument Damage. Delicate internal electronic components can be damaged by static electricity,
resulting in degraded performance or eventual failure.
Note: Any loose connection wires should be bundled tightly together with the use of nylon cable ties.
Connectors P8 on the main board (Figure 4 on page 11) and J7 on the measurement board (
Figure 6 on page 12) are made of two parts. Push down carefully the black levers on either side of
the connector and pull it out securely. Perform all connections with these connectors unplugged.
Once finished, attach the connectors to the boards by pushing them firmly in place (levers up).
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