Hach QbD1200 AutoSampler User manual

DOC026.97.80463
QbD1200 AutoSampler
03/2018, Edition 5
User Manual
Manual del usuario
Manuel de l’utilisateur
Manual do Usuário
取扱説明書
사용 설명서
用户手册
使用手冊

English..............................................................................................................................3
Español.......................................................................................................................... 18
Français......................................................................................................................... 33
Português...................................................................................................................... 48
日本語............................................................................................................................. 63
한글................................................................................................................................. 78
中文................................................................................................................................. 93
中文............................................................................................................................... 107
2

Table of contents
Specifications on page 3 Operation on page 13
General information on page 3 Maintenance on page 14
Installation on page 8 Troubleshooting on page 16
Startup on page 13 Replacement parts and accessories on page 16
Specifications
Specifications are subject to change without notice.
Specification Details
Dimensions (W x D x H) 36.6 x 53.7 x 45.7 cm (14.4 x 21.2 x 18.0 in.)
Enclosure Aluminum alloy, chromated with an epoxy powder layer
Sample (wetted) components Polyetherimide (PEI) and Polytetrafluoroethylene (PTFE)
Weight 21 kg (45 lb)
Installation category Power supply: II
Auto sampler: I
Pollution degree II
External power supply Input: 100–240 VAC, 47–63 Hz, 1.9 A
Output: 24 VDC, 3.33 A
Auto sampler power supply Input: 24 VDC, 3.33 A. Use only with the supplied power supply.
Operating temperature 10 to 30 ºC (50 to 85 ºF)
Storage temperature 0 to 55 ºC (32 to 131 ºF)
Altitude 3048 m (10,000 ft) maximum
Relative humidity 0 to 95% non-condensing
Certifications CE mark
Warranty 1 year (EU: 2 years)
General information
In no event will the manufacturer be liable for direct, indirect, special, incidental or consequential
damages resulting from any defect or omission in this manual. The manufacturer reserves the right to
make changes in this manual and the products it describes at any time, without notice or obligation.
Revised editions are found on the manufacturer’s website.
Safety information
N O T I C E
The manufacturer is not responsible for any damages due to misapplication or misuse of this product including,
without limitation, direct, incidental and consequential damages, and disclaims such damages to the full extent
permitted under applicable law. The user is solely responsible to identify critical application risks and install
appropriate mechanisms to protect processes during a possible equipment malfunction.
Please read this entire manual before unpacking, setting up or operating this equipment. Pay
attention to all danger and caution statements. Failure to do so could result in serious injury to the
operator or damage to the equipment.
English 3

Make sure that the protection provided by this equipment is not impaired. Do not use or install this
equipment in any manner other than that specified in this manual.
Use of hazard information
D A N G E R
Indicates a potentially or imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
Indicates a potentially or imminently hazardous situation which, if not avoided, could result in death or serious
injury.
CAUTION
Indicates a potentially hazardous situation that may result in minor or moderate injury.
N O T I C E
Indicates a situation which, if not avoided, may cause damage to the instrument. Information that requires special
emphasis.
Precautionary labels
Read all labels and tags attached to the instrument. Personal injury or damage to the instrument
could occur if not observed.
This symbol, if noted on the instrument, references the instruction manual for operation and/or safety
information.
Electrical equipment marked with this symbol may not be disposed of in European domestic or public
disposal systems. Return old or end-of-life equipment to the manufacturer for disposal at no charge to
the user.
This symbol indicates that a risk of electrical shock and/or electrocution exists.
This symbol indicates a hazard that may crush a hand from above.
This symbol indicates a puncture or pinch hazard. Keep hands and fingers away.
This symbol indicates that the object is heavy.
Certification
Canadian Radio Interference-Causing Equipment Regulation, IECS-003, Class A:
Supporting test records reside with the manufacturer.
This Class A digital apparatus meets all requirements of the Canadian Interference-Causing
Equipment Regulations.
Cet appareil numérique de classe A répond à toutes les exigences de la réglementation canadienne
sur les équipements provoquant des interférences.
FCC Part 15, Class "A" Limits
4 English

Supporting test records reside with the manufacturer. The device complies with Part 15 of the FCC
Rules. Operation is subject to the following conditions:
1. The equipment may not cause harmful interference.
2. The equipment must accept any interference received, including interference that may cause
undesired operation.
Changes or modifications to this equipment not expressly approved by the party responsible for
compliance could void the user's authority to operate the equipment. This equipment has been tested
and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules.
These limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates, uses and can
radiate radio frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference, in which case the user will be required to
correct the interference at their expense. The following techniques can be used to reduce
interference problems:
1. Disconnect the equipment from its power source to verify that it is or is not the source of the
interference.
2. If the equipment is connected to the same outlet as the device experiencing interference, connect
the equipment to a different outlet.
3. Move the equipment away from the device receiving the interference.
4. Reposition the receiving antenna for the device receiving the interference.
5. Try combinations of the above.
Product overview
The QbD1200 AutoSampler is an automatic sample changer used in analytical laboratories for TOC
analysis of aqueous samples. This instrument has a sample tray that holds a maximum of 64 sample
vials, one calibration bottle and three system suitability bottles. The instrument operates with minimal
user-intervention and is used with the QbD1200 TOC Analyzer. Refer to Figure 1 and Figure 2 for the
overview of the instrument.
Note: The manufacturer of the instrument is Teledyne CETAC Technologies. Support services and repairs are
supplied by Hach Company.
English 5

Figure 1 Product overview
1 Arm 8 Sample probe
2 Rinse station 9 Power indicator light
3 Stripper plate 10 Calibration standard holder
4 Mechanical Z-drive 11 System suitability holders
5 Sample tube (from the analyzer) 12 Sample positions (1 to 64)
6 Tube holders 13 Sample tray
7 Needle sleeve 14 Rinse station drain tube
6 English

Figure 2 Rear panel overview
1 Power switch 5 Mechanical Z-drive cable connection
2 COM port 216 COM port 11
3 Ethernet port17 USB port
4 Mechanical Z-drive cable 8 Power connector
Product components
Make sure that all components have been received. Refer to Figure 3. If any items are missing or
damaged, contact the manufacturer or a sales representative immediately.
1These functions are not used.
English 7

Figure 3 Product components
1 Auto sampler with sample tray 8 USB cable, 3 m
2 Mechanical Z-drive 9 Power supply
3 Vent holder 10 Drain tubing for the rinse station
4 Mechanical Z-drive installation screws (8x) 11 Needle sleeve
5 Stripper plate assembly 12 Sample probe
6 Nut extender tool 13 Power cords (240 V, 230 V, 115 V)
7 Rinse station 14 Tube holders (2x)
Installation
WARNING
Multiple hazards. Only qualified personnel must conduct the tasks described in this section of the
document.
8 English

Installation guidelines
Install the instrument:
• On a level surface
• In a clean, dry, well ventilated, temperature controlled location
• In a location with minimum vibrations that has no direct exposure to sunlight
• In a location where there is sufficient clearance around it to make connections and to do
maintenance tasks
• In a location where the power switch and power cord are visible and easily accessible
Mechanical installation
Install the mechanical Z-drive
WARNING
Personal injury hazard. Instruments or components are heavy. Use assistance to install or move.
WARNING
Pinch hazard. Parts that move can pinch and cause injury. Do not touch moving parts.
Refer to the illustrated steps that follow to install the supplied mechanical Z-drive.
Item to collect: Phillips-head screwdriver
English 9

Install the sleeve and the sample probe
WARNING
Puncture injury hazard. Exposed needles can cause puncture wounds. Use caution when bottles are
installed or removed.
Refer to the illustrated steps that follow to install the needle sleeve and the sample probe.
10 English

Plumbing
Plumb to the analyzer
Refer to the illustrated steps that follow to connect the sample tube from the analyzer to the
mechanical Z-drive on the auto sampler.
English 11

Install the rinse station
After each sample is analyzed, the reagent is flushed through the sample tube to remove the
remaining carbon. The flushed (used) reagent goes to the waste container. If an analyzer is
connected to the instrument, the analyzer controls when the rinse station operates. Refer to the
illustrated steps that follow to install the rinse station and the drain tubing. Make sure to use a
permitted waste container.
12 English

Electrical installation
Connect the analyzer and the power
Before the procedure starts, make sure that the auto sampler and the analyzer power switches are
set to off. Use the supplied USB cable to connect the auto sampler to the analyzer. Use the supplied
power cord and power supply to connect power to the auto sampler. The power for the auto sampler
must be set to on before the analyzer power is set to on. Refer to the analyzer documentation to
connect to power. Refer to the illustrated steps that follow to make the necessary connections.
Startup
Set the power to on
1. Make sure that the power connection is correctly installed. Refer to Connect the analyzer and the
power on page 13.
2. Push the power button on the rear panel of the instrument to set the power to on.
An LED indicator light shows on the front of the instrument when the power is set to on.
3. The arm and the mechanical Z-drive moves, then stops in the correct position.
4. Set the analyzer power to on.
Operation
D A N G E R
Fire hazard. This product is not designed for use with flammable liquids.
Prepare the instrument for sampling
Refer to the illustrated steps that follow to prepare the instrument for sampling. After sample
collection, put the user-supplied vials in the correct order from one to 64 in the sample tray. Each
sample position is numerically identified on the lower left side.
English 13

There must be sufficient space between the vials in the sample tray and the platform of the stripper
plate. Refer to the illustrated steps that follow (steps 4 and 5) to make adjustments to the stripper
plate, if necessary.
Carefully install or remove the sample tray to prevent spills.
Do a measurement
Make sure that the vials are correctly installed in the sample tray. Refer to Prepare the instrument for
sampling on page 13. The analyzer controls the measurement parameters. Refer to the analyzer
documentation.
Note: Make sure that all of the necessary plumbing connections are made before this procedure starts. The
analyzer controls the backflush operations to flush the sample flow path.
Maintenance
WARNING
Personal injury hazard. Instruments or components are heavy. Use assistance to install or move.
CAUTION
Multiple hazards. Only qualified personnel must conduct the tasks described in this section of the
document.
Note: The manufacturer of the instrument is Teledyne CETAC Technologies. Support services and repairs are
supplied by Hach Company.
Shut-down procedure
Always shut down the instrument before maintenance tasks are done.
14 English

1. Set the instrument power to off.
2. Remove the power cord from the power supply.
Do a leak inspection
Inspect for leaks from the sample probe, the sample tube or the rinse station and the rinse station
tubing.
1. Shut down the auto sampler. Refer to the Shut-down procedure on page 14.
2. Examine the sample probe, the sample tube or the rinse station and the rinse station tubing for
damage and evidence of leaks.
3. Replace all of the components that show evidence of leaks or damage.
Clean the instrument
CAUTION
Chemical exposure hazard. Obey laboratory safety procedures and wear all of the personal protective
equipment appropriate to the chemicals that are handled. Refer to the current safety data sheets
(MSDS/SDS) for safety protocols.
N O T I C E
Clean the instrument with water. Fumes from cleaning agents can have an effect on the results. Do not let
cleaning agents come into contact with the lead screws. Do not put lubricant on the lead screws.
Spills can occur during use of the instrument. For the best operation, remove spills daily. Clean the
instrument as necessary to prevent instrument damage. Remove contaminants and abrasive material
from moving parts. Remove chemical spills according to MSDS/SDS instructions.
Items to collect:
• Dry, lint-free cloth
• Soft cloth towel
• Clean water
1. Remove the instrument from service. Refer to the Shut-down procedure on page 14.
2. Remove the sample tray.
3. Use the dry, lint-free cloth to remove loose particles from the lead screws.
4. Use the cloth towel to clean the outer surface and base of the instrument.
5. Use clean water to clean the sample tray. Remove all stains and spills.
Note: Make sure to clean the slider block and guide rails along the tube of the arm.
6. Use a dry towel to remove all moisture from the instrument.
Before the power is set to on, let the instrument fully dry.
7. Put the dry sampler tray on the base.
Replace the sample probe
If the probe has leaks or shows signs of damage, replace the probe.
1. Remove the instrument from service. Refer to the Shut-down procedure on page 14.
2. Remove the worn sample probe.
Note: Too much force can damage the mechanical Z-drive.
3. Install the new probe. Refer to Install the mechanical Z-drive on page 9.
English 15

Troubleshooting
Problem Possible cause Solution
The instrument does not
operate. The LED status
indicators are off.
The power switch is off. Set the power switch to on.
The power cord is disconnected
from the power supply or wall
outlet.
Connect the power cord.
The power cord is damaged. Replace the power cord.
The power supply is faulty. Contact technical support.
The electrical transients on the
power line are too large, which
may disrupt the USB
communication between the
analyzer and the sampler.
Install any commercially available USB
opto-isolator between the analyzer and the
auto sampler. To repair USB
communications, set the power for both
instruments to off, then to on.
The instrument does not
operate. The LED status
indicators are on.
The home position of the arm
has damage.
Contact technical support.
The sample probe is not moving
freely.
Remove the probe to clean and remove
debris. Refer to Replace the sample probe
on page 15.
Replace the sample probe. Refer to
Replace the sample probe on page 15.
The mechanical Z-drive has
damage.
Contact technical support.
The mechanical Z-drive is not
installed correctly.
Validate the installation. Refer to Install the
mechanical Z-drive on page 9.
The arm does not operate
correctly.
The instrument was physically
damaged.
Set the instrument power to off, then to on.
If the problem continues, contact technical
support.
The sample probe does not pull
up the sample.
The air flow into vial does not
correctly flow. The sample
tubing is loose.
Examine the sample probe. Make sure that
the needle is inside the metal sleeve.
Tighten the sample tubing connection.
The sample probe does not go
through the septum cap of the
vial.
The stripper plate is not aligned
correctly.
Adjust the height between the vials in the
sample tray and the platform of the stripper
plate. Refer to Prepare the instrument for
sampling on page 13.
The probe does not easily go
into the mechanical Z-drive.
The sample bottle is lifted up
after the probe retracts.
Replacement parts and accessories
WARNING
Personal injury hazard. Use of non-approved parts may cause personal injury, damage to the
instrument or equipment malfunction. The replacement parts in this section are approved by the
manufacturer.
Note: Product and Article numbers may vary for some selling regions. Contact the appropriate distributor or refer to
the company website for contact information.
16 English

Replacement parts
Description Item no.
Needle sleeve 9467400
Nut extender tool 9454400
Probe, septum piercing SP6790
Power supply 9467300
Sample tray 9467200
English 17

Tabla de contenidos
Especificaciones en la página 18 Funcionamiento en la página 28
Información general en la página 18 Mantenimiento en la página 29
Instalación en la página 23 Solución de problemas en la página 31
Puesta en marcha en la página 28 Piezas de repuesto y accesorios en la página 32
Especificaciones
Las especificaciones están sujetas a cambios sin previo aviso.
Especificación Detalles
Dimensiones (anchura x profundidad x altura) 36,6 x 53,7 x 45,7 cm (14,4 x 21,2 x 18,0 pulg.)
Carcasa Aleación de aluminio, cromado con una capa de polvo de epoxy
Componentes zona húmeda Polieterimida (PEI) y politetrafluoroetileno (PTFE)
Peso 21 kg (45 lb)
Categoría de instalación Suministro de alimentación: II
Muestreador automático: I
Grado de contaminación II
Fuente de alimentación externa Entrada: 100–240 VAC, 47–63 Hz, 1,9 A
Salida: 24 VDC, 3,33 A
Fuente de alimentación del muestreador
automático
Entrada: 24 VDC, 3,33 A. Solo para uso con el suministro de
alimentación proporcionado.
Temperatura de funcionamiento 10 a 30 ºC (50 a 85 ºF)
Temperatura de almacenamiento 0 a 55 ºC (32 a 131 ºF)
Altitud 3048 m (10,000 pies) máximo
Humedad relativa 0 a 95% sin condensación
Certificaciones Marcado CE
Garantía 1 año (EU: 2 años)
Información general
En ningún caso el fabricante será responsable de ningún daño directo, indirecto, especial, accidental
o resultante de un defecto u omisión en este manual. El fabricante se reserva el derecho a modificar
este manual y los productos que describen en cualquier momento, sin aviso ni obligación. Las
ediciones revisadas se encuentran en la página web del fabricante.
Información de seguridad
A V I S O
El fabricante no es responsable de ningún daño debido a un mal uso de este producto incluyendo, sin limitación,
daños directos, fortuitos o circunstanciales y reclamaciones sobre los daños que no estén recogidos en la
legislación vigente. El usuario es el responsable de la identificación de los riesgos críticos y de tener los
mecanismos adecuados de protección de los procesos en caso de un posible mal funcionamiento del equipo.
Lea todo el manual antes de desembalar, instalar o trabajar con este equipo. Ponga atención a
todas las advertencias y avisos de peligro. El no hacerlo puede provocar heridas graves al usuario o
daños al equipo.
18 Español

Asegúrese de que la protección proporcionada por el equipo no está dañada. No utilice ni instale
este equipo de manera distinta a lo especificado en este manual.
Uso de la información sobre riesgos
PELIGRO
Indica una situación potencial o de riesgo inminente que, de no evitarse, provocará la muerte o lesiones graves.
ADVERTENCIA
Indica una situación potencial o inminentemente peligrosa que, de no evitarse, podría provocar la muerte o
lesiones graves.
PRECAUCIÓN
Indica una situación potencialmente peligrosa que podría provocar una lesión menor o moderada.
A V I S O
Indica una situación que, si no se evita, puede provocar daños en el instrumento. Información que requiere
especial énfasis.
Etiquetas de precaución
Lea todas las etiquetas y rótulos adheridos al instrumento. En caso contrario, podrían producirse
heridas personales o daños en el instrumento.
Este símbolo (en caso de estar colocado en el equipo) hace referencia a las instrucciones de uso o a
la información de seguridad del manual.
En Europa, el equipo eléctrico marcado con este símbolo no se debe desechar mediante el servicio
de recogida de basura doméstica o pública. Devuelva los equipos viejos o que hayan alcanzado el
término de su vida útil al fabricante para su eliminación sin cargo para el usuario.
Este símbolo indica que hay riesgo de descarga eléctrica y/o electrocución.
Este símbolo indica que la parte superior puede suponer un peligro de aplastamiento de la mano.
Este símbolo indica un peligro de pinchazo o de pellizco. Mantenga alejados los dedos y las manos.
Este símbolo indica que el objeto es pesado.
Certificación
Reglamentación canadiense sobre equipos que provocan interferencia, IECS-003, Clase A
Registros de pruebas de control del fabricante.
Este aparato digital de clase A cumple con todos los requerimientos de las reglamentaciones
canadienses para equipos que producen interferencias.
Cet appareil numérique de classe A répond à toutes les exigences de la réglementation canadienne
sur les équipements provoquant des interférences.
FCC Parte 15, Límites Clase "A"
Español 19

Registros de pruebas de control del fabricante. Este dispositivo cumple con la Parte 15 de las
normas de la FCC estadounidense. Su operación está sujeta a las siguientes dos condiciones:
1. El equipo no puede causar interferencias perjudiciales.
2. Este equipo debe aceptar cualquier interferencia recibida, incluyendo las interferencias que
pueden causar un funcionamiento no deseado.
Los cambios o modificaciones a este equipo que no hayan sido aprobados por la parte responsable
podrían anular el permiso del usuario para operar el equipo. Este equipo ha sido probado y
encontrado que cumple con los límites para un dispositivo digital Clase A, de acuerdo con la Parte
15 de las Reglas FCC. Estos límites están diseñados para proporcionar una protección razonable
contra las interferencias perjudiciales cuando el equipo está operando en un entorno comercial. Este
equipo genera, utiliza y puede irradiar energía de radio frecuencia, y si no es instalado y utilizado de
acuerdo con el manual de instrucciones, puede causar una interferencia dañina a las radio
comunicaciones. La operación de este equipo en un área residencial es probable que produzca
interferencia dañina, en cuyo caso el usuario será requerido para corregir la interferencia bajo su
propio cargo. Pueden utilizarse las siguientes técnicas para reducir los problemas de interferencia:
1. Desconecte el equipo de su fuente de alimentación para verificar si éste es o no la fuente de la
interferencia.
2. Si el equipo está conectado a la misma toma eléctrica que el dispositivo que experimenta la
interferencia, conecte el equipo a otra toma eléctrica.
3. Aleje el equipo del dispositivo que está recibiendo la interferencia.
4. Cambie la posición de la antena del dispositivo que recibe la interferencia.
5. Trate combinaciones de las opciones descritas.
Descripción general del producto
El muestreador automático QbD1200 es un intercambiador de muestras automático que se utiliza en
los laboratorios para analizar el COT de muestras acuosas. El instrumento tiene una bandeja de
muestreo con capacidad máxima para 64 viales, una botella de calibración y tres botellas de
validación de la idoneidad del sistema. El instrumento requiere muy poca intervención por parte del
usuario y se utiliza junto con el analizador de COT QbD1200. Consulte la Figura 1 y la Figura 2 para
obtener una descripción general del producto.
Nota: El instrumento ha sido fabricado por Teledyne CETAC Technologies. Hach Company suministra los servicios
de mantenimiento y reparación.
20 Español