hager 5400 Series User manual

21
21
21
2
1
PARALLEL
ARM BRACKET
REGULAR ARM/TOP
JAMB SHOE
CONNECTING ROD
FOREARM
SCREW
SCREW PACK
MAIN ARM
CLOSER ARM PINION CAP
LATCH VALVE
SWEEP VALVE
HAGER COMPANIES 139 Victor Street, St. Louis, MO 63104 • [phone] • Fax [phone]
TOOLS REQUIRED
COMPONENT PARTS
METAL
1/4"- 20
#7 3/16"
WOOD Self Drilling Screws
Wood and Metal
For wood, drill 3/16" hole
Sleeve Nut and Bolt
Drill 9/32" thru from Closer Side
3/8" Drill other Side
Machine Screws
#7 Drill, 1/4"- 20 Tap
An incorrectly installed or
improperly adjusted door closer
can cause property damage or
personal injury. These installation
instructions should be followed
to avoid the possibility of
misapplication or misadjustment.
NOTE: For special applications, a separate door
and frame preparation template is packed with
these instructions. Use this instruction sheet for
installation sequence and closer adjustments only.
Dimensions are based on standard doors and
frames with 1/8" clearance, 5/8" stops, and
square edge doors.
Door and frame must be properly reinforced.
Non-Handed Door Closers.
• These door closers should NOT be installed on the exposed side (weather side) of exterior doors.
Regular Arm
Installation
See Page 2
Left Hand Door - LH
Right Hand Reverse - RHR
Regular Arm
Installation
See Page 2
Right Hand Door - RH
Left Hand Reverse - LHR
Top Jamb
Installation
See Page 5
Top Jamb
Installation
See Page 5
NOTE: For Top Jamb
Application
Left Hand Door - LH
Right Hand Reverse - RHR
Right Hand Door - RH
Left Hand Reverse - LHR
Parallel Arm
Installation
See Pages
3 & 4
Parallel Arm
Installation
See Pages
3 & 4
Left Hand Door - LH
Right Hand Reverse - RHR
Right Hand Door - RH
Left Hand Reverse - LHR
•
•
•
A longer connecting
rod is required for
reveals greater
than 3" (76mm)
Reveal
5400 Series Non-Hold Open Door Closer
Installation Instructions
Available in Sizes 2, 3, 4 and 5
Check building and fire codes to
see if your application requires
the use of sleeve nuts and bolts.

1-1/8"
(29mm)
1-3/4"
(44mm)
1-1/8"
(29mm)
3/4"
(19mm)
AB
21
FRAME RIGHT HAND DOOR
90˚ RIGHT ANGLE
Fast
Slow
21
1. PARTS
3. INSTALL CLOSER
2. MARK AND DRILL HOLES (Right Hand Shown)
4. INSTALL MAIN ARM 5. INSTALL MAIN ARM AND
CONNECTING ROD
6. ADJUSTMENTS 7. INSTALL PINION CAP
PINION CAP
Select hand of door and degree of door opening. Fold template
on the corresponding line for desired degree of door opening
and hand. Match this line with the hinge edge and door and
attach template to door. Be sure frame line on template lines up
with the bottom edge of frame face. Mark, prep and drill/tap 1/4"
- 20 holes for closer body and jamb shoe mounting screws.
Remove template and use mounting screws
to install the closer body to the door and the
jamb shoe to the frame. Closer body should
be oriented so that the speed regulating valves
are toward the hinge stile of door.
Press pinion cap onto un-used closer body spindle.
See Adjustments on Page 6 for setting
Sweep Speed and Latch Speed.
NOTE: Do not fully unscrew valves or hydraulic fluid will leak and
closer will no longer be functional.
Orient main arm so that the “1”, located on
the main arm, is on the same side of the
closer as the speed regulating valves. The
main arm will point out away from the door.
Screw connecting rod into forearm of main arm.
Rotate main arm until connecting rod is at a
90˚ angle to frame. While holding arm in this
position, tighten down forearm screw.
Speed regulating valves toward hinge edge.
5400 Series Non-Hold Open Door Closer - Regular Arm
Installation Instructions
2
HAGER COMPANIES 139 Victor Street, St. Louis, MO 63104 • [phone] • Fax [phone]
A
5-1/2"
(140mm)
B
12"
(305mm)
A
4-1/16"
(103mm)
B
10-9/16"
(268mm)
For Opening to 120 For Opening 121 to 180
9-1/16"
(230 mm)
Dimensions apply to "all sizes".
2
3
1
4

2
3
1
4
Dimensions apply to "all sizes".
2
3
1
4
3"
(76mm)
3/4"
(19mm)
Top of
Door AFrame
(Center on Hinge)
(Center on Hinge)
2-3/4"
(70mm)
7/16"
(11mm)
2"
(51mm)
B
3/8"
(10mm)
1/2"
(13mm)
Speed regulating valves toward lock stile.
21
2
1
2
1
CONNECTING ROD
1. PARTS
3. INSTALL CLOSER
2. MARK AND DRILL HOLES (Right Hand Shown)
4. INSTALL CONNECTING ROD
5. INSTALL MAIN ARM
Select hand of door and the degree of door
opening. Fold template on the corresponding
line for desired degree and hand. Fold or cut
upper corner illustrated on template and align
template with the hinge edge of door. At the
“Frame Stop Line” fold toward you and attach
template to door. Mark, prep and drill/tap
1/4"-20 holes for closer body and parallel
arm bracket mounting screws.
Use adjustable wrench to rotate spindle 45˚ counterclockwise for Right Hand
Door (RH) or clockwise for Left Hand Door (LH). Place main arm on spindle so
that the “1” (RH) or “4” (LH), located on the main arm, is adjacent to the door.
Secure main arm and spindle by tightening spindle bolt.
Remove template and use
mounting screws to install the
closer body to the door and
the parallel arm bracket to
the frame soffit. Closer body
should be oriented so that the
speed regulating valves are
toward the lock stile of door.
For parallel arm application only, remove regular arm /
top jamb shoe. Attach connecting rod to the parallel
arm plate.
5400 Series Non-Hold Open Door Closer - Parallel Arm
Installation Instructions
3
HAGER COMPANIES 139 Victor Street, St. Louis, MO 63104 • [phone] • Fax [phone]
A
7-15/16"
(202mm)
B
9-1/16"
(230mm)
A
6-9/16"
(167mm)
B
7-11/16"
(195mm)
For Opening to 120 For Opening 121 to 180
R
o
t
a
t
e
4
5
˚
9-1/16"
(230 mm)

21
Fast
Slow
21
6. INSTALL MAIN ARM AND CONNECTING ROD
7. ADJUSTMENTS 8. INSTALL PINION CAP
Screw connecting rod into forearm of main arm
until pivot point is 1-1/2" from door surface.
While holding arm in this position, tighten down forearm screw.
5400 Series Non-Hold Open Door Closer - Parallel Arm
Installation Instructions
a)
b)
4
HAGER COMPANIES 139 Victor Street, St. Louis, MO 63104 • [phone] • Fax [phone]
PINION CAP
Press pinion cap onto un-used closer
body spindle.
See Adjustments on Page 6 for setting
Sweep Speed and Latch Speed.
NOTE: Do not fully unscrew valves or hydraulic fluid will leak and
closer will no longer be functional.
1-1/2"
(38mm)
1-1/2"
(38mm)

Top of
Frame
A
B
3/4"
(19mm)
1/2"
(13mm)
1-3/4"
(44mm)
1-3/4"
(44mm)
Fast
Slow
21
21
21
1. PARTS
3. INSTALL CLOSER
2. MARK AND DRILL HOLES (Right Hand Shown)
4. INSTALL MAIN ARM 5. INSTALL MAIN ARM AND
CONNECTING ROD
6. ADJUSTMENTS 7. INSTALL PINION CAP
CONNECTING
ROD
MAIN ARM
PINION CAP
Select hand of door and the degree of door
opening. Separate template sections “A”
and “B”. Fold template on the corresponding
line for desired degree and hand. Match this
line with the hinge edge of door and attach
template to door. Be sure “Frame” line on
template lines up with the top edge of door.
Using a square, project “Closer Projection
Line” on section “A” of template onto frame
and use to align and attach section “B”.
Be sure to align bottom edge of section “B”
with edge of frame. Mark, prep and drill/tap
1/4"- 20 holes for connecting rod shoe and
closer body mounting screws.
Remove template and use mounting
screws to install the closer body to the
top jamb and the connecting rod shoe to
the door. Closer body should be oriented
so that the speed regulating valves are
toward the hinge stile of door.
A longer connecting
rod is required for
reveals greater than
3" (76mm)
Orient main arm so that the “4”, located on the main arm,
is on the same side of the closer as the speed regulating
valves. The main arm will point out away from the door.
Screw connecting rod into forearm
of main arm. Rotate main arm until
connecting rod is at a 90˚ angle to
frame. While holding arm in this
position, tighten down forearm screw.
Speed regulating valves toward hinge edge.
5400 Series Non-Hold Open Door Closer - Top Jamb Arm
Installation Instructions
5
HAGER COMPANIES 139 Victor Street, St. Louis, MO 63104 • [phone] • Fax [phone]
Reveal
FRAME
WHEN ASSEMBLING TO SPINDLE
POSITION OF MAIN ARM
RIGHT HAND DOOR
Press pinion cap onto un-used closer body spindle.
See Adjustments on Page 6 for setting
Sweep Speed and Latch Speed.
NOTE: Do not fully unscrew valves or hydraulic fluid will
leak and closer will no longer be functional.
MAIN ARM
90˚
RIGHT
ANGLE
A
5-5/8"
(143mm)
B
12-1/8"
(308mm)
A
3-7/16"
(87mm)
B
9-15/16"
(252mm)
For Opening to 120 For Opening 121 to 180
9-1/16"
(230 mm)
Dimensions apply to "all sizes".
2
3
1
4

Fast
Slow
21
Fast
Slow
21
ADJUSTMENTS (USE SCREWDRIVER FOR THESE ADJUSTMENTS)
SPRING POWER ADJUST
ARM PLACEMENT IN SHOE
SWEEP SPEED LATCH SPEED
ADJUSTMENT DIAGRAM
5400 Series Non-Hold Open Door Closer - Adjustments
Installation Instructions
6
HAGER COMPANIES 139 Victor Street, St. Louis, MO 63104 • [phone] • Fax [phone]
Adjust latch speed so door completely
closes and latches.
Note: Adjust closing time speed to between 3
and 7 seconds from 90˚ to 0˚. Greater closing
times may be required for elderly or
handicapped.
TABLE OF SIZES
Closer is available in
sizes 2, 3, 4 and 5. The
chart on the right shows
the recommended door
and closer size.
7-1/2% Stronger
7-1/2% Weaker
or
or
Interior Door Width
24"
(610mm)
30"
(762mm)
34"
(865mm)
38"
(965mm)
48"
(1219mm)
54"
(1372mm)
Size 2 Size 3 Size 4 Size 5
Size 2 Size 3 Size 4 Size 5
Exterior (and Vestibule) Door Width
24"
(610mm)
30"
(762mm)
36"
(914mm)
42"
(1067mm)
Size 3 Size 4 Size 5
Size 4 Size 5
Regular Arm &
Top Jamb
Parallel Arm
Regular Arm &
Top Jamb
Parallel Arm
Minimum Door Width (24")
Minimum Door Width (24")
---
-----
Adjust backcheck accordingly to prevent
excessive opening speed.
OPTIONAL BACKCHECK
BC